Char-Broil RED 463250811 Product Manual Download Page 1

Assembly instructions © 2010

 

PRODUCT GUIDE
MODEL 463250811

© 2010 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 

 

30 minutes 

If you have questions or need 
assistance during assembly, 
please call 

1-888-430-7870

.

11/16/10 • G521-001-020801 

IMPORTANT: Refer to the 

instructions inside when 

converting  this  grill  to 

Natural  Gas.

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; 
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared 
Grilling That’s All About U®; Keepers of the Flame®;   Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; 
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®;  Wild West Tradition®; and the following marks:

®

®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™;   Advantage Series™; Auto-Clean™;Chef Tested™; Commercial 
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™;  FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; 
Grill 2 Go® Ice™;   Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill 
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; 
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

Summary of Contents for RED 463250811

Page 1: ...Grills Grill 2 Go Grill 2 Go Express Grill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Q...

Page 2: ...d follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance...

Page 3: ...f 3 Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution on...

Page 7: ...remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regul...

Page 8: ...bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot OFF Main Burner Match Lighting Do not lean over grill while lighting 3 Open li...

Page 9: ...rner tubes must reengage valve openings See illustrations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and...

Page 10: ...ontrol panel is in the OFF position and adapter plug is disconnected from outlet Release the screw securing the light socket Take out the socket and remove the lens Loosen the two screws which are loc...

Page 11: ...if a Ground Fault Interrupter protector exists Do not use this appliance if the circuit does not have GFI protection Do not plug this appliance into an indoor circuit 2 Unplug from the outlet when not...

Page 12: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 13: ...TER SWITCH MODULE Z 3 HOSE CLIP AA 1 BOTTOM SHELF BB 2 CASTER LOCKING CC 2 CASTER FIXED DD 1 12 VOLT ADAPTER EE 1 UPPER DOOR BRACE FF 1 SWITCH F LIGHT GG 1 LIGHT ASSEMBLY HH 2 COVER F LIGHT II 1 DOOR...

Page 14: ...ARTS DIAGRAM 14 AAA BBB CCC DDD EEE FFF GGG HHH KK LL MM NN OO PP QQ QQ QQ QQ RR SS TT UU UU VV VV WW XX YY ZZ G AA BB CC DD EE FF GG HH II A B C D E F H I J K L M N O P P Q R S T U V W W X Y Z III JJ...

Page 15: ...helf as possible before fully tightening screws Right side panel Magnet Front Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A S...

Page 16: ...of bottom shelf Make sure the adapter is positioned as shown Secure lower back panel to side panels using two Secure lower back panel to bottom shelf using one 1 4 20x1 2 screw 1 4 20x1 2 screws on ea...

Page 17: ...lock washers and 5mm flat washers 17 On back of grill attach drawer right panel to lower back panel using two 8x3 8 self tapping screws 10 24x3 8 screw 5mm lock washer Bottom shelf Drawer right panel...

Page 18: ...o cart left side panel using two 8x3 8 self tapping screws 18 Drawer upper panel Cart left side panel 8x3 8 self tapping screw 8x3 8 self tapping screw 1 4 20x1 2 screw Upper back panel Lower back pan...

Page 19: ...Front brace Upper back panel Tank heat shield Tank heat shield concave side up Upper back panel 1 4 20x1 screw Hinge pin 8x3 8 self tapping screw 8x3 8 self tapping screw Insert tank heat shield tabs...

Page 20: ...slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart 20 Grill head Regulator hose Lower back pa...

Page 21: ...terminals are larger than electrode terminals and should only be installed in location shown as a b Connect the two wires a and b from switch wiring harness into the back of Electronic Ignition modul...

Page 22: ...de shelf using four 10 24x3 8 screws 5mm lock washers and 5mm flat washers shown A 10 24x3 8 Screw 5mm Lock Washer 5mm Flat Washer A Insert flange on right side shelf into side shelf brackets on right...

Page 23: ...ws and 1 4 nuts shown A Attach front of shelf using two 8x3 8 self tapping screws and large flat washers shown B Attach rear of shelf using one 1 4 20x1 screw shown C A B 1 4 20x3 4 screw screw 1 4 20...

Page 24: ...shown A Insert flange on left side shelf into side shelf brackets on side of firebox shown D 10 24x3 8 screw 5mm Lock 5mm Flat Hinge washer 5mm Lock washer washer 5mm Flat washer B Place side burner...

Page 25: ...of shelf using two 8x3 8 self tapping screws and large flat washers shown B Attach rear of shelf using one 1 4 20x1 screw shown C Attach left side shelf using two 1 4 20x3 4 screws and 1 4 nuts shown...

Page 26: ...r valve bracket Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right hol...

Page 27: ...t door Insert the pin on bottom of door into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door 20 Place side burner cooking grat...

Page 28: ...e other drawer along upper tracks into the cart 28 Drawer 22 Drawer Drawer front panel Attach drawer front panel to drawer using four 10 24x3 8 screws 5mm lock washers and 5mm flat washers 10 24x3 8 S...

Page 29: ...of fire box Front wires of warming rack rest on sides of firebox Assembled warming rack Troughs Trough middle Put trough middle on the brackets at front and rear of firebox Trough pin Place troughs i...

Page 30: ...nder bottom shelf Insert regulator through large hole in right side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Alway...

Page 31: ...back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Orifice Removal Tool provided with Kit into Firebox Burner...

Page 32: ...fully tightening Note New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill Press Control Knob back onto Valve Stems Make adjustments to Bezel...

Page 33: ...m shelf Wingnut Sideburner Grate Orifice Removal Tool Using the provided Orifice Removal Tool unscrew the Orifice from the end of the Sideburner Valve Save removed Orifice and Orifice Removal Tool for...

Page 34: ...lustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Referenc...

Page 35: ...d Orifice Removal Tool for converting back to LP Tank Gas No replacement Orifice is required 10 Open Sideburner lid and remove the Sideburner Gate Beneath Sideburner shelf remove Wingnut Remove Sidebu...

Page 36: ...lustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Referenc...

Page 37: ...LP Regulator Hose Assembly from Manifold Connection Save removed LP Manifold Connection for converting back to LP Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Man...

Page 38: ...e house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figur...

Page 39: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP C...

Page 40: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 41: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 42: ...NOTES 42...

Page 43: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 43...

Page 44: ......

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