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04201101

If you have any questions or need assistance during assembly, please call 1-800-241-7548.

To insure your satisfaction and for follow-up service,

 register your product online at www.registration.com

07101399 • 42804308 • 10-01-07

OUTDOOR STOVE TOP

MODEL 07101399

THIS GRILL IS FOR OUTDOOR USE ONLY.

Some parts may contain sharp edges – especially as 

noted in the manual! Wear protective gloves if 

necessary.

CAUTION

WARNING

CALIFORNIA PROPOSITION 65
1.  Combustion by-products produced when using 

this product contain chemicals known to the State 

of California to cause cancer, birth defects, or 

other reproductive harm.

2.  This product contains chemicals, including lead 

and lead compounds, known to the State of 

California to cause cancer, birth defects or other 

reproductive harm.

     

Wash your hands after handling this product.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

This owners manual contains important information 

necessary for the proper assembly and safe use of 

the appliance.  Read and follow all safety statements, 

assembly instructions, and use and care directions 

before attempting to assemble and cook.

CAUTION

CAUTION

For residential use only. Do not use for commercial 

cooking.

Assembly, Operation, Use and Care

Owner’s Manual

Summary of Contents for 7101399

Page 1: ...ate of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference This owners manual conta...

Page 2: ... Precautions Use appliance only with LP propane gas and the regulator valve assembly supplied Appliance installation must conform with local codes or in their absence with National Fuel Gas Code NFPA 54 ANSI Z223 1 Handling and storage of LP cylinders must conform to LP Gas Code NFPA ANSI 58 All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes ...

Page 3: ...d Petroleum Gas 4 LP Cylinder Filling 4 LP Cylinder Exchange 5 LP Cylinder Leak Test 5 Connecting Regulator to the LP Cylinder 5 6 Leak Testing Valve Hose and Regulator 6 Safety Tips 6 Ignitor Lighting 7 Match Lighting 7 Burner Flame Check 7 Burner Check 7 Turning Appliance Off 7 Ignitor Check 7 Valve Check 7 Hose Check 7 Natural Hazard Spiders 8 General Cleaning 8 Troubleshooting 9 Parts List 10 ...

Page 4: ... 18 45 7 cm tall with 20 lb 9 kg Capacity maximum Be constructed and marked in accordance with specifications for LP cylinder of the U S Department of Transportation DOT See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand ...

Page 5: ...ed or electrical appliances During leak test keep appliance away from open flames or sparks Use a clean paint brush and 50 50 soap and water solution Use mild soap and water s Do not use Household cleaning agents Damage to gas train components can result Connecting Regulator To The LP Cylinder 1 LP cylinder must be properly secured onto appliance 2 Turn control knob to OFF position 3 Turn LP cylin...

Page 6: ...eplacement parts Order new parts by giving the part number from the parts list to the Service Center at 1 800 241 7548 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise Safety Tips s Before opening LP cylinder valve check the coupling nut for tightness s When appliance is not in use turn off control knob and LP cylinder valve s Never move appliance while i...

Page 7: ...ace match near burner 3 Push in and turn control knob to HIGH Be sure burner lights and stays lit Burner Flame Check Light burner rotate knob from HI to LOW You should see a smaller flame in LOW position than seen on HI Always check flame prior to each use Burner Check Inspect burner prior to each use If burner is damaged do not use Call manufacturer at 1 800 232 3398 to obtain a replacement Turni...

Page 8: ...ic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking grate Coating the cooking grate with spray on cooking oil will keep the food from sticking and make clean up easier After cooking scrape the grates with a long handled brass wire bristle brush If a bristle brush is used to clean any of the grill cooking surfaces ensure no ...

Page 9: ...ntion Cure Wipe dry with cloth Replace electrode Reconnect or replace ignitor wire Replace ignitor wire Replace ignitor Check to see if LP cylinder is empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn the coupling nut about one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Clear burner tube Re engage burner and valve Check assem...

Page 10: ...GNITOR KIT 1 F TOWEL BAR KIT 2 G COOK TOP KIT F 07101399 1 H HEAT SHIELD KIT 1 I WRAP BODY KIT F 07101399 1 J CONTROL PANEL KIT 1 K BASE KIT 1 L CASTER KIT LOCKING 2 M CASTER KIT NON LOCKING 2 N ROTARY IGNITION KNOB 1 O CONTROL KNOB 1 P TOOL HOOK TOWEL BAR 3 Q RETAINER HOSE LP FIREPLACE 1 R MATCH HOLDER AND CHAIN ASSEMBLY 1 S HINGE SET F TOP COVER 2 T LOGO PLATE CHARBROIL MID SIZE 1 U HANDLE F TOP...

Page 11: ...Parts Diagram A S T F P F B G C Q R H J E O N D I L M L M K V U 11 ...

Page 12: ...ool hook 1 4 20x3 4 Machine Screw Step 2 Feed burner tube through center hole of heat shield Align the three threaded studs on bottom of burner with small holes in heat shield Make sure electrode passes through electrode hole Secure burner beneath heat shield using three 10 24 hex keps nuts Attach ignitor wire to electrode 10 24 Hex Keps Nut Qty 3 Burner assembly Ignitor Wire Electrode 10 24 Hex K...

Page 13: ...Rotary ignitor 8x1 2 Self Tap Screw Control panel Step 4 Insert valve hose through front opening and attach to control panel using two 8 32x3 8 machine screws NOTE Screws may already be installed in valve and must be removed to attach valve to control panel 8 32x3 8 Machine Screw Qty 2 8 32x3 8 Machine Screw Hose Valve Regulator assembly 13 ...

Page 14: ...1 2 Self Tap Screw Qty 1 10 24x3 8 Machine Screw Qty 2 10 24 Hex Keps Nut Qty 2 Figure A Valve Burner Tube Beneath control panel 10 24 Hex Keps Nut inside body 10 24x3 8 Machine Screw 10x1 2 Self Tap Screw from inside body 10 24x3 8 Machine Screw from inside body 10 24 Hex Keps Nut Step 6 Feed ignitor wire from electrode through opening beneath control panel and attach to ignitor Press rotary igni...

Page 15: ...achine Screw Qty 9 10 24 Hex Keps Nut Qty 9 10 24x1 2 Machine Screw 10 24x1 2 Machine Screw 10 24 Hex Keps Nut Base Locking caster Locking caster Position hose bracket as shown and secure to heat shield using two 10 24x1 2 screws and two 10 24 hex keps nuts Hang gas hose in bracket Place cast iron grate onto top Align grate legs with slots in top Cast iron grate 10 24x1 2 Machine Screw Qty 2 10 24...

Page 16: ...ELY Fill and leak check the cylinder before attaching to Outdoor Stove Top and regulator see Use Care section Once cylinder has been filled and leak checked place cylinder into cylinder hole in base Make sure cylinder valve is facing to the rear Secure cylinder with cylinder screw under base Read Connecting Regulator to the LP Cylinder in the Use and Care section of this manual See Use Care sectio...

Page 17: ... to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the b...

Page 18: ...ber Número telefónico Numéro de téléphone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre hôte com 2 E mail Address Dirección de correo electrónico Adresse électronique If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Si nos informa voluntariamente su dirección de ...

Page 19: ...19 Page intentionally blank ...

Page 20: ...Char Broil LLC Columbus GA 31904 Assembly Instructions 2007 Printed in China ...

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