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Rev. 01

 

• 06-16-08 • 80017503

PRODUCT GUIDE
MODEL 463420509

© 2008 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 35-40

 

minutes

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque 
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody 
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers 
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; 
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; 
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™

TEC™ is a trademark of Tec Infrared Grills.

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; 
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; 
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; 
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; 
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company

®

®

TM REVISION 00

Summary of Contents for 463420509

Page 1: ...ring the Party SureFire Universal Grill Parts TEC is a trademark of Tec Infrared Grills Protected under one or more of the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114...

Page 2: ...d Warranty 14 Parts List 15 Parts Diagram 16 Assembly 17 26 Troubleshooting 27 29 Registration Card 31 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recre...

Page 4: ...dvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...gnite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80...

Page 9: ...ed or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to...

Page 10: ...htly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Co...

Page 11: ...ded to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct i...

Page 12: ...n turn back to OFF position Valves should turn smoothly CAUTION If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does...

Page 13: ...rs to disengage burner from bracket on firebox 5 Remove screws to detach electrode from burner Electrode should remain in firebox 6 Carefully lift each burner up and away from valve openings We sugges...

Page 14: ...s limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for fa...

Page 15: ...80008077 V 1 SIDEBURNER GRATE 80003591 W 1 LEFT SIDE SHELF F SB 80009958 X 1 DRIP PAN F SB 80009959 Y 1 SIDE BURNER 80015819 Z 1 LEFT CONTROL PANEL F SIDE SHELF 80016532 AA 1 RIGHT SIDE SHELF 8000996...

Page 16: ...PARTS DIAGRAM 16 S E F Q D B A LL I Y Z L C K BB JJ GG HH DD II FF EE KK CC N O X T MM U NN OO RR PP W V B G H J M P R S S S T T AA KK QQ SS TT UU VV...

Page 17: ...elf 7mm lock washer 7mm flat washer Left cart frame with large hole Right cart frame Attach the two locking casters at the rear of the bottom shelf and the two Fixed casters at the front Use the provi...

Page 18: ...two 10 24x1 2 screws 5mm lock washers and 5mm flat washers on each side Magnet 10 24x1 2 screws 5mm flat washers 5mm lock washers Attach rear cart brace to cart frames using two 10 24x1 2 screws 5mm l...

Page 19: ...de panel B B 8 32x3 8 machine screws Insert wire ends on lower tank exclusion wire into bottom shelf A Attach with two 8 32x3 8 screws diagonally Place upper tank exclusion wire on front brace and bac...

Page 20: ...bs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket B Secure fascia to firebox using two 1 4 20x1 2 scre...

Page 21: ...eat step 7 A on left side shelf Hang sideburner shelf on the tabs mounted on the firebox Attach shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on ea...

Page 22: ...ts Sideburner Lid 8 32x3 8 screw 8 32 flange nut Insert sideburner burner into sideburner drip pan A making sure burner tube engages sideburner valve See illustration B for proper burner to valve enga...

Page 23: ...irebox Flame tamer Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Place sideburner cooking grate in...

Page 24: ...pivot wire into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom Grate wires running front to back should be facing upward side to side wires downward Swing Away...

Page 25: ...ve end facing outward Screw ignitor cap onto ignitor CAUTION Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage Grease Cup Wire Grease Cup Hang...

Page 26: ...art side panel Connect regulator to tank valve securely Secure tank with tank screw at rear of bottom shelf Ensure Over Pressure Device OPD of tank valve face to front door See Use Care manual to perf...

Page 27: ...eplace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder L...

Page 28: ...f carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace kn...

Page 29: ...rks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate...

Page 30: ...NOTES 30...

Page 31: ...r N mero telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectro...

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