Char-Broil 463270910 Product Manual Download Page 1

PRODUCT GUIDE
MODEL  463270910

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 

 

30 minutes 

If you have questions or need 
assistance during assembly, 
please call 

1-888-430-7870

.

Assembly instructions © 2009

      

© 2009 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

11/09/09 

 G519-001-020802

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary 
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody 
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker 
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; 
The Big Easy®; Trentino®; U®;  Wild West Tradition®; and the following marks:

®

®

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590; 
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396; 
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206; 
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; 
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567; 
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending.  © 2009 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; 
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little 
Secret™;  Incredible  Taste.  Infallible  Results™;  Infrared  Inside™;  Insure™;  Let’s  Grill  Something  Together™;  Lev-Alert™;  Longhorn™;  Magneto™;  Precision 
Flame™;  Quick2Burn™;  QuickSet™;  Ready  When You Are™;  Season,  Set, And  Savor™;  Sizzle  On The  Grill™;  Signature  Series™;  SureFire™; The  Minute 
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

®

Summary of Contents for 463270910

Page 1: ...0 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...n what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor conti...

Page 3: ...ropane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution on...

Page 7: ...e grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot ma...

Page 8: ...s Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nona...

Page 9: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of gril...

Page 10: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 11: ...V 3 TRAY COOKING GRATE W 1 LEFT CART PANEL X 1 RIGHT CART PANEL Y 1 BOTTOM SHELF Z 1 TANK SCREW AA 2 CASTER LOCKING BB 2 CASTER FIXED CC 1 RIGHT SIDE SHELF DD 1 CONTROL PANEL RIGHT SIDE SHELF EE 1 SI...

Page 12: ...PARTS DIAGRAM E Y Z AA AA BB BB W ZZ X II OO MM KK LL H Q K K K L L N I UU VV WW XX R JJ EE HH FF G GG SS TT CC DD A B D F C PP QQ QQ RR T T T U V U U YY S NN P P P P V V J J J O O O O 12 M...

Page 13: ...t side of bottom shelf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Locking caster Bottom shelf Fixed caster Re...

Page 14: ...panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to sid...

Page 15: ...ng one 1 4 20x1 screw 7mm lock washer and 7mm Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer sho...

Page 16: ...ge on left sideburner shelf into side shelf brackets on side of firebox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock...

Page 17: ...alve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place...

Page 18: ...ng nut shown B Make sure burner tube engages sideburner valve shown C B 18 A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube V a l v e C Wing nut Under sideburner shelf attach si...

Page 19: ...ge pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD...

Page 20: ...the Electronic Ignition Module Total 4 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than el...

Page 21: ...ont of firebox Note Some parts omitted for clarity of illustration Flame tamers Pin 17 Assembled warming rack Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming...

Page 22: ...install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 18 22 Grease tray Unscrew on cart right side panel Insert AA battery into ignitor negative e...

Page 23: ...f Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION use transport...

Page 24: ...urn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylin...

Page 25: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 26: ...and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak o...

Page 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27...

Page 28: ......

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