Char-Broil 463224611 Product Manual Download Page 31 | Manualshive

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Warranty Registration Department
P.O. Box 1240
Columbus, GA 31902-1240

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Summary of Contents for 463224611

Page 1: ... Grill 2 Go Express Grill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage S...

Page 2: ...in what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 5: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call ...

Page 7: ...he grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak tes...

Page 8: ...ts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To ma...

Page 9: ...g grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Bu...

Page 10: ...acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRA...

Page 11: ...E U 1 CAP F EI MODULE V 1 GREASE TRAY W 1 ELECTRODE F SIDEBURNER X 1 ELECTRODE WIRE F SIDEBURNER Y 5 BEZEL F CONTROL KNOB Z 5 CONTROL KNOB AA 1 CART UPPER BACK PANEL BB 1 LEFT SIDE SHELF F SB CC 1 FASCIA F LEFT SIDE SHELF DD 1 DRIP PAN F SB EE 4 RUBBER BUMPER LID FF 1 LID F SB GG 1 SIDEBURNER BURNER HH 1 RIGHT SIDE SHELF II 1 FASCIA F RIGHT SIDE SHELF JJ 1 OUTER TOP LID INSERT KK 1 INNER TOP LID I...

Page 12: ...PARTS DIAGRAM 12 A I B F J AA K V T U L YY O W Q R S Y Y M N UU P WW EE HH II NN DD FF BB CC GG JJ XX KK QQ VV PP LL RR SS SS TT X G H E D D C C OO MM Z Z ...

Page 13: ...ts ASSEMBLY 13 Qty 6 Qty 6 7mm lock washer 7mm flat washer Locking caster Bottom shelf Non lock caster Rear Front Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Bent U pin Qty 1 Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two...

Page 14: ...lator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using four1 4 20x1 2 screws 7mm lock washers and 7mm flat washers 14 Regulator hose Grill head Qty 4 Qty 4 7mm lock washer 7mm flat washer Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm flat washer 1 4 20x1 2 ...

Page 15: ...til side shelf installation is complete in later steps 5 15 1 4 20x1 screw 7mm lock washer 7mm flat washer Upper back panel Lower back panel 7mm Lock washer Qty 2 1 4 20x1 screw Qty 2 Secure upper back panel in lower holes using one 1 4 20x1 screw 7mm lock washer and 7mm flat washer on each side Qty 2 7mm flat washer ...

Page 16: ...w and large flat washer shown C Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown D C 1 4 20x3 4 screw 8x3 8 self tapping Large flat washer 1 4 nut 1 4 nut washer 7mm flat washer 7mm flat washer A C screw 7mm lock washer 7mm flat washer B 1 4 20x1 screw Flange into bracket D Back of main control panel 1 4 20x3 4 Igniter Switch screw Main ...

Page 17: ...tach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Under main control panel attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washe...

Page 18: ...s Press sideburner Control knob Control knob bezel Install bezel with OFF at top Sideburner valve bracket Screws and Washers removed from valve bracket Valve stem 8 32x3 8 screw 4mm lock washer Sideburner fascia Note Use left and right holes on fascia to attach valve bracket Note Use upper and lower holes on fascia to attach bezel 18 OFF Hi Qty 2 Qty 2 8 32x3 8 screw 4mm lock washer control knob o...

Page 19: ...re Electrode Sideburner grate B 10 Insert sideburner burner into left shelf shelf shown A The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C B A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube V a l v e C Wing nut Wing nut Qty 1 ...

Page 20: ...t rail Left rail 8x3 8 self tapping screw Grease tray opening grease tray opening in upper back panel shown A Attach front shield and left grease tray rail under front brace 4 and 5 for clarity of illustration Note some parts omitted A B 8x3 8 self tapping screw Qty 3 12 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the...

Page 21: ... module to the cart right side panel with the nut shown B Insert AA battery into ignition module negative end first Then put on the cap shown C NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as a b Do not untie the wires while attaching 14 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace ali...

Page 22: ...ng rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Warming rack Cooking grate 16 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at back of firebox Back of firebox Front of firebox Heat diffuser Pin ...

Page 23: ... On back of grill slide grease tray into opening in upper back panel CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray ...

Page 24: ...Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION use transport and storage Cylinder screw at rear of cart Cylinder screw Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operat...

Page 25: ...turn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard a...

Page 26: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 27: ...n and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with...

Page 28: ...NOTES3 422 28 ...

Page 29: ...NOTES29 29 ...

Page 30: ...NOTES3 4 30 ...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

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