background image

Assembly instructions © 2009

      

PRODUCT GUIDE
MODEL  463210510 

© 2009 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 

 

35-40

 

minutes

 

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

1

1

/

04

/09 • 261800303446

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary 
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody 
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker 
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; 
The Big Easy®; Trentino®; U®;  Wild West Tradition®; and the following marks:

®

®

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590; 
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396; 
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206; 
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; 
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567; 
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending.  © 2009 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; 
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little 
Secret™;  Incredible  Taste.  Infallible  Results™;  Infrared  Inside™;  Insure™;  Let’s  Grill  Something  Together™;  Lev-Alert™;  Longhorn™;  Magneto™;  Precision 
Flame™;  Quick2Burn™;  QuickSet™;  Ready  When You Are™;  Season,  Set, And  Savor™;  Sizzle  On The  Grill™;  Signature  Series™;  SureFire™; The  Minute 
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

®

Summary of Contents for 463210510

Page 1: ...0 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...h heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep...

Page 3: ...ropane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot mat...

Page 12: ...Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonab...

Page 13: ...Replace flame tamers and cooking grates CAUTION Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...SE TRAY K 1 LOGO PLATE VV 1 BACK BRACE L 1 TEMPERATURE GAUGE WW 1 CYLINDER INSULATION BOARD M 1 BEZEL F TEMPERATURE GAUGE XX 1 GREASE CUP CLIP N 1 HANDLE TOP LID YY 1 GREASE CUP ASSEMBLY O 4 SILICONE...

Page 16: ...PARTS DIAGRAM 16 A B B C D E F F G K L M N O P Q Q R S T U V V V W W W X Y AA Z BB DD EE FF CC GG HH II JJ DDD LL MM NN OO PP QQ QQ RR SS TT UU VV WW XX YY ZZ AAA BBB CCC EEE KK O H I J...

Page 17: ...2 Qty 1 4 20x1 2 Machine Screw 12 Qty 12 7mm Flat Washer Qty 12 7mm Lock Washer Qty 1 4 20x1 2 Machine Screw 4 Qty 4 Flat 7mm Washer Qty 4 Lock 7mm Washer Rear Front Bottom Shelf Left Leg Assembly Rig...

Page 18: ...m Flat Washer Qty 8 Lock 7mm Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 7mm Flat Washer Qty 4 Lock 7mm Washer Hitch Pin Axle Washer Wheel Back brace Leg Extenders Cone side of wheel against leg Qty 2...

Page 19: ...rews Place grease tray to the cart assembly as shown Insert tank retainer to the holes from the bottom shelf Attach with a hitch pin 5 6 Qty 1 1 Hitch Pin Qty 3 10 24x1 2 Machine Screw Cylinder Insula...

Page 20: ...nd position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws Qty 4 1 4 20x1 2 Machine Screw 20 R...

Page 21: ...24x1 2 screws and 10 24 hex nuts Attach right towel bar to the front of right fascia with 8 32x5 16 screw and 8 32 hex nut 9 10 Qty 1 4 20x1 2 Machine Screw 2 Qty 2 10 24 Hex Nut Qty 10 24x1 2 Machin...

Page 22: ...holes Attach left fasica to control panel with 10 24x1 2 screws Attach sideburner ignitor wire to the electronic ignition module through the hole of the left plate of control panel C Attach left towel...

Page 23: ...hich was removed previously from sideburner valve bracket Be sure valve is connected with side burner tube Place heat tents over burners as shown 12 13 Press sideburner control knob onto valve stem Co...

Page 24: ...battery into ignitor slot with positive end facing outward Screw ignitor cap onto ignitor 14 15 Cooking Grate Warming Grid Place warming grid onto the top of the firebox Vertical legs insert into the...

Page 25: ...y damage CAUTION 16 LP Tank Regulator 25 Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip LP tank is sold separately Use only with an OPD over fill protection...

Page 26: ...urn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylin...

Page 27: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 28: ...and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak o...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31...

Page 32: ......

Reviews: