Char-Broil 16167 Manual Download Page 1 | Manualshive

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Summary of Contents for 16167

Page 1: ...on below Serial Number Date Purchased Seeratinglabelongrillfor serialnumber Forsupportandto registeryour grill pleasevisit usat www charbroil com Ifyou havequestionsor need assistanceduringassembly pleasecall 1 888 430 7870 2011 Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2011 08 09 11 QG519 001 180801 ...

Page 2: ...anual with consumer CONSUMER Keep this manualfor future reference If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder no...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will...

Page 4: ...apacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve ...

Page 5: ... tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result 1 LP cylinder ...

Page 6: ...ct before proceeding 4 Brush soapy solution onto areas circled below or other similar fittings on your grill Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe _ersonal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appli...

Page 7: ... a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regu...

Page 8: ...gnitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring bac...

Page 9: ...if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove carryover tubes and burners 4 Detach electrode from burner NOTE Removal Detachment method will depend on the burner configuration See different configurations in illustrations below 5 Carefully lift each burner up and away from valve openings We suggest three ways to...

Page 10: ...ct DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising...

Page 11: ...RODE WIRE F SIDEBURNER Y 5 BEZEL F CONTROL KNOB Z 5 CONTROL KNOB AA 1 CART UPPER BACK PANEL BB 1 LEFT SIDE SHELF F SB CC 1 FASCIA F LEFT SIDE SHELF DD 1 DRIP PAN F SB EE 4 RUBBER BUMPER LID FF 1 LID F SB GG 1 SIDEBURNER BURNER HH 1 RIGHT SIDE SHELF II 1 FASCIA F RIGHT SIDE SHELF JJ 1 TOP LID KK 1 HANDLE F TOP LID RUBBER BUMPER RECTANGLE F LL 2 TOP LID MM 1 HEAT SHIELD F TANK TEMPERATURE GAUGE UFC ...

Page 12: ...N N N N WW UU UU UU LL O0 EE vv GG R TT TT TT TT HH S e_ Q _i_ ii _ _iii _ QC RR RR F B H A ...

Page 13: ...the Caster Pin and save for future maintenance Nomlockcaster Locking caster Bottom shelf i Caster pin Qty 1 Caster pin Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7ram flat washers per panel IMPORTANT Panel with large hole must be on left side of bottom shelf Left side panel with largehole Make sure side panels are pushed as far to the rear of bottom sheff...

Page 14: ... 7ramlockwasher 1 4 20x1 2 screw Qty 4 7ram fiat washer 7ram lockwasher Qty 4 O Tramfiat washer Qty 4 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart head Regulator ...

Page 15: ...l Secure upper back panel in lower holes using one l 4 20xlV2 screw 7ram lock washer and 7ram flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps 7ramLockwasher 7ramflat washer Qty 2 Qty 2 1 4 20x1Vz screw Qty 2 Upperbackpanel 15 ...

Page 16: ...ashers and 114 nuts shown A Attach rear of shelf using one l 4 20xlY2 screw 7ram rockwasher and 7ram fiat washer in rower hole shown B Attach front of shelf and fascia using one 8x3 8 serf tapping screw and large fiat washer shown C Attach front of shelf and fascia using one 114 20x314 screw 7ram lock washer 7ram fiat washer and 114 nut shown D C 1 4 20xlYz screw Qty 1 large fiat washer Oty 1 pane...

Page 17: ...ng one 8x3 8 self tapping screw andlarge flatwasher shown C Under main control panel attach front ofshelf and fascia using one1 4 20x3 4 screw 7mm lockwasher 7mm flat washer and1 4 nut shown DIE Now you may fully tighten lower screws on upper back panel l 4 20x3 4 Screw Qty 4 1 4 20xlV2 screw Qty 1 8x3 8 self tappingscrew Qty 1 1 4 20x1Vz screw Flange into 7mmlockwasher 7mmflat washer Qty 5 Qty 5 ...

Page 18: ...washers Presssidebumer controlknobonto valvestem Note Use left and right holes on fascia to attach valve bracket Screws andWashers removed fromvalvebracket h 8 32x3 8 screw Qty 2 0 4mmlockwasher Qty 2 Note Use upper and lower holes on fascia to attach bezel Control knob 8 32x3 8 screw VaLve stem I IN Sideburner valvebracket Installbezelwith OFF attop Controlknob IIIIIIIIIIIIIIIIIIIIIII II1 1 IIIII...

Page 19: ... drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C Wing nut _Wing nut Qty 1 Sideburnerdrippan Sideburner drippan _1 nder sideburner shelf attach sideburner ignitor wireto electrode shown A Place sideburner grate onto sideburner shelf aligning grate legs with holes in shelf shown B Sideburner grate Sideburner IgnitorWire 19 ...

Page 20: ...w Inside of cart insert rear tab of tank heat shield into left slot 1 on top of lower back panel Insert left grease tray rail into slot 2 beneath grease tray opening in upper back panel shown A Attach front of tank heat shield and left grease tray rail brace 4 and 5 with two 8x3 8 self tapping screws shown B Insert right grease tray rail into slot 3 and attach it under front under front brace 6 wi...

Page 21: ...Ignition Module Total 5 connections Connectthe two wires a and b fromthe switchwiringharnessintothe backof the Electronic IgnitionModule Total 2 connections shownA Releasethe cap and nutfrom electronicignitionmodule Attach electronicignitionmoduleto the cart rightside panelwith the nut shownB Insert AAbattery into ignitionmodule negative end first Then put onthe cap shownC NOTE Switch terminals ar...

Page 22: ...irebox and resting opposite end on pins at back of firebox Heat diffuser Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Assembled warming rack rack ing grate ...

Page 23: ...ck of grill slide grease tray into opening in upper back panel Greasetray m m cAuTioN Failureto install grease tray wiil cause hot grease to drip from bottom of grill with risk of fire or property damage 23 ...

Page 24: ...cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Regulator CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder co...

Page 25: ...setray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction inburner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICALISSUES Electrode crackedor broken sparksat Seeinstructionson...

Page 26: ...tor Reconnect regulatorandleak test Turnon LPcylindervalve wait 30secondsandthenlightgrill Turnoff knobsandLPcylindervalve Disconnectcouplingnutfrom cylinder Reconnect andretry Turnfrontof grillto facewindor increaseflameheight RefillLPcylinder Referto Suddendropin gasflow above Cleanburnersand insideof grilltfirebox Trimfatfrommeatbeforegrilling Adjust lower temperatureaccordingly Turnknobsto OFF...

Page 27: ... nosparksaregenerated withnew batteryandgood wire connections moduleis faulty Are outputconnections on andtight Unscrewbuttoncap assemblyandreinstall making sure threadsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectall outputconnections at moduleandelectrodes Outputlead connectionsnot connected Arcingto grillaway fromburner s Weakbattery Electrodesarewet Electrodescrackedo...

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Page 31: ... Number I N6mero de modelo I Numero de model _ _ ST_CKERON PRODUCT Serial Number I N_mero de seriel Num_ro de s_rie A Attach copy of your sales receipt here O 0 0 Date of Purchase I Fecha de compra I Date de I achat O S Purchase Price I Precio de compra I Prix d achat O Which product are you registering _ Qu_ producto est_ registrando Quel produit enregistrez vous i _Gas Grill l Parrilla a gas I G...

Page 32: ...Register your product to receive a special offer www c ha rb roi i co m reg iste r iiiiiiiiiiiiiiiiiiiii ...

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