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ASSEMBLY GUIDE 

GRILL FINAL Assembly

           

Part 

 

Qty

.  

C1

–  Heat Tent

 

C2

–  Cooking Grate   1 

C3

–  Warming Rack  1 

C4

–  Control Knob 

C5

–  Grease tray

 

1  

 

C1

C3

 

C4

 

C5

 

Step 1

 - With the 

Grill Lid

 open, place the legs of the 

Heat Tent (C1) 

into the matching impressions in the 

Lower Body. 

Next, 

Place the 

Cooking Grate

 

(C2)

into the 

Lower Body.

 The cooking grate ridges should run from front to back of the grill as shown 

below. Be sure that the cooking grate rests squarely on the three brackets spaced around the 

Lower Body.

 

Step 2

 - Place the  

Warming Rack (C3)

 into position by first hooking the center pins into the windshield, then rotate the 

warming rack down into position. Next, Press the  

Control Knob (C4) 

onto the valve stem.

Install the 

Grease Tray (C5)

 by sliding the tray onto the 

Grease Tray Rails

 from the rear of the grill.

 Note: 

The grease tray 

NOTE:

 The 

Cooking Grate

 may have sharp edges. Be 

very careful when handling the 

Cooking Grate.

 You 

should wear gloves when handling the 

Cooking Grate

The cooking grate ridges should run from front to back of 
the grill as shown below.  Be sure that the cooking grate 
rests squarely on the brackets spaced around the lower 
body. This will make for easier grate cleaning as well.

Grease

Tray

Rails

Grease

Tray

Rail Stops

Fig. A

C2 

Ridges front to 
back

Note:

 The control 

knob may be 
factory assembled

Visit 

www.charbroil.com/live

Summary of Contents for 12601558

Page 1: ...Assembly Guide Model Number GAS LP English 42804731 09 28 2011 12601558 12601558 A2 12601579 2011 Char Broil LLC Printed in China Columbus GA 31902 Assembly Instructions 2011 ...

Page 2: ...rill TOOLS REQUIRED FOR ASSEMBLY NOTE Installer Leave instructions with the grill Consumer Retain instructions for reference Grill must be installed in accordance with local codes Designed for outdoor use only Read all instructions before operating Phillips Head Screwdriver Not Supplied Small Adjustable Wrench BEFORE You begin assembly of your grill 1 Carefully remove all components from the carto...

Page 3: ...ease Tray Guide Assembly Manual Spanish Visit www charbroil com live Grilling Guide English Grilling Guide Spanish web only II ASSEMBLY GUIDE Assembly Manual French Grilling Guide French Product Guide French ...

Page 4: ...r placing wheel on the axle qty 4 screw A5 Rear Leg Set 1 qty 4 Wheel Retaining Clip A4 A5 A2 A6 A7 Axle Bolt A7 Hubcap 2 3 8 16 Nut qty 2 Axle Nut 3 8 16 Position wheel as shown Attach Front Leg Set A4 to the Cart Base A2 using 2 1 4 20 screws Attach Rear Leg Set A5 to the Cart Base A2 in the same manner using 2 1 4 20 screws Attach 2 Axle Bolts to the Rear Leg Set A5 thread a 3 8 16 nut as shown...

Page 5: ... each 1 4 20 nuts using a small adjustable wrench not supplied FINGER TIGHTEN ONLY AT THIS TIME The bracket will be tightened in step B2 Be sure to install Cart Bracket A8 on the side opposite of the ignition module bracket Once complete leave the cart in the upside down position Lastly insert the Leg End Caps A9 into the front legs and secure with 1 each 10x3 8 screw A9 10x3 8 screws A8 1 4 20x2 ...

Page 6: ...dy Secure with 3 10 24 nuts 3 10 24x3 8 Screws and fiber washers The Wind Shield will rest inside the Lower Body B2 B1 Step 4 Attach the Grill Lid B3 by aligning the hinge holes in the lid to the matching holes in the Wind Shield B2 Insert 2 Hinge Screws into the holes and secure with 2 1 4 20 nuts and two Fiber washers from the inside of the grill Hinge Screws 2 each 1 4 20 Nuts 2 each B3 Fiber W...

Page 7: ...er pins into the windshield then rotate the warming rack down into position Next Press the Control Knob C4 onto the valve stem Install the Grease Tray C5 by sliding the tray onto the Grease Tray Rails from the rear of the grill Note The grease tray NOTE The Cooking Grate may have sharp edges Be very careful when handling the Cooking Grate You should wear gloves when handling the Cooking Grate The ...

Page 8: ...olt far enough to allow the cylinder to rest securely on the cart base Tighten the tank retaining bolt and attach the propane regulator not shown when you are ready to use the grill NOTE The Ignition wiring shown below will only fit into the module one way Be sure the wires are routed away from the heat source Do not allow the wires to rest against hot areas of the grill Battery Cap Battery Module...

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