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Model 10201599

Tools needed for assembly:

Phillips & Flat Head Screwdriver
Adjustable wrench
Pliers

FOR OUTDOOR USE ONLY

CAUTION:

Read and follow all safety statements, assembly 
instructions, and use and care directions before 
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

WARNING:

CARBON MONOXIDE HAZARD

Burning charcoal indoors can kill you. It gives off 
carbon monoxide, which has no odor. NEVER burn 
charcoal inside homes, vehicles, or tents.

CAUTION:

THIS UNIT IS HEAVY!

 

DO NOT

 attempt to 

assemble without a helper.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 

register your appliance online at

 www.charbroil.com/register

1-800-241-7548

42804519 - 09/28/09

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; 
Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; 
Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The 
Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

®

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; 
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; 
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; 
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.  © 2008 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the 
Party™; SureFire™; Universal Grill Parts™  TEC™ is a trademark of Tec Infrared Grills.

TM REVISION 00

®

Estimated Assembly Time: 1 Hour

Hondo Offset 

Smoker

Summary of Contents for 10201599

Page 1: ...ll Sierra Signature Series The Big Easy The Minute Grill Trentino Wild WestTradition and the following marks Protected under one or more of the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114 666 6 135 104 6 209 533 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 ...

Page 2: ...ombustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot d...

Page 3: ...trol the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke is contained within the chambers which will reduce burn while imparting more smoke flavor Do not operate the smoker with temperatures exceeding 450 degrees in the smoker chamber Place the food in the smoker chamber and monitor the temperature Cooking and smoking are taking place using indirect heat...

Page 4: ...luid to hot or warm coals as flashbacks may occur causing injury 5 You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal grate using a long handled poker Always use caution when handling hot coals to prevent injury Know Wh...

Page 5: ...If food seems to be getting too smoky or brown before the cooking time is finished cover it loosely with heavy duty aluminum foil Remove the ash after each use Covered side dishes can be warmed in smoker chamber To prevent flare ups brush meat lightly with oil before grilling Keep a small squirt bottle of water handy for grilling flare ups If a bristle brush is used to clean any of the grill cooki...

Page 6: ...imited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse ...

Page 7: ...arming Rack 17 1 Grill Lid 18 1 Smokestack Bracket 19 1 Smokestack 20 1 Smokestack Damper 21 1 Spring 22 1 Temperature Gauge 23 1 Grill Lid Handle 24 1 Firebox Lid Stop 25 1 Firebox Lid 26 1 Firebox Lid Handle 27 1 Push Handle 28 2 Firebox Cooking Grate 29 1 Firebox Door Hinge 30 1 Firebox Door 31 1 Firebox Air Shutter 32 1 Firebox Charcoal Grate 33 1 Firebox Door Latch 34 1 Firebox Base 35 1 Grea...

Page 8: ...he carton lays flat This will give you a protective surface during assembly Insert bottom shelf item 3 into holes on the inside of the legs Do not fully tighten screws until Step 6 is complete Connect right item 1 and left legs item 2 together 2 pairs Front pair of legs will have 2 extra holes for the front shelf supports as illustrated Do not fully tighten screws until Step 6 is complete ...

Page 9: ...hillips head bolts Do not fully tighten screws until Step 6 is complete Put axle rod item 4 through the holes on the right legs Put wheels item 5 onto the axle rod item 4 and place the wheel caps item 6 over the axle rod ends NOTE Leg brace with two holes for grease cup must be mounted on right side of grill legs ...

Page 10: ...tighten bolts until Step 6 is completed Install grill base item 9 with firebox opening towards left side on top of the legs using four M6 x 15mm Phillips head bolts Install two M6 x 15mm Phillips head bolts and M6 hex nuts through grill base item 9 and flange on leg braces item 7 FULLY TIGHTEN ALL SCREWS AND NUTS AT THIS TIME ...

Page 11: ...l base using two M6 x 15mm Phillips head bolts Attach table supports item 11 with slotted holes towards front shelf using four M6 x 15mm Phillips head bolts Attach push handle item 27 onto the firebox lid item 25 using two M6 x 15mm Phillips head bolts ...

Page 12: ...10 9 12 Attach smaller handle item 26 to the firebox lid using two M5 x 12mm Phillips head bolts and M5 hex nuts Attach firebox lid stop item 24 using one M5 x 12mm Phillips head bolt and M5 hex nut ...

Page 13: ...ttach door latch item 33 using one M5 x 12mm Phillips head shoulder bolt and M5 hex nut as illustrated Connect firebox door hinge item 29 to the outside of the door item 30 and firebox base item 34 using four M5 x 12mm Phillips head bolts and M5 hex nuts Attach one M6 x 15mm Phillips head shoulder bolt onto the firebox base item 34 for the door latch item 33 Note orientation of hinge ...

Page 14: ...Connect firebox lid item 25 and firebox base item 34 using six M6 x 15mm Phillips head bolts 14 13 14 Connect firebox and grill base item 9 together using six M6 x 15mm Phillips head bolts ...

Page 15: ...ebox support item 8 with firebox base item 34 using two M6 x 15mm Phillips head bolts and M6 hex nuts Install smokestack bracket item 18 into grill lid item 17 using two M6 x 15mm Phillips head bolts and M6 hex nuts 15 ...

Page 16: ...17 18 Install smokestack item 19 onto the smokestack bracket item 18 To install the temperature gauge item 22 insert into center hole on grill lid item 17 then turn it clockwise to upright position 16 ...

Page 17: ...19 20 Attach grill lid handle item 23 using two M6 x 15mm Phillips head bolts and M6 hex nuts Install grill lid item 17 on grill base item 9 using two M8 x 23mm Phillips head shoulder bolts 17 ...

Page 18: ...2 to charcoal grate item 13 by hooking tray edges onto the grate frame Use charcoal grate adjusters item 14 to lower charcoal grate assembly into grill base item 9 Rest charcoal grate adjusters on supports in grill base item 9 18 END VIEW ...

Page 19: ...gh the holes from the outside of grill lid item 17 Align the warming rack support arm holes with the holes on the side panel of grill base item 9 Using two M6 cap nuts two M6 washers and two M6 x 15mm Phillips head shoulder bolts Place cooking grills item 15 on support lips of grill base item 9 19 ...

Page 20: ...25 26 Place firebox charcoal grate item 32 inside the bottom of firebox Place firebox cooking grills item 28 inside the top of the firebox base item 34 20 ...

Page 21: ...lder item 35 into holes on right leg brace item 7 Place a tin can not included on the grease cup holder A tin can must be placed under the grease drain hole at all times Congratulations Enjoy your Smoker 21 Tin can not included ...

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