Champion CTD-1800H Technical Manual Download

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Champion

The Dishwashing Machine Specialists

Technical Manual

No Heat Tray
Dryer

Model

CTD-1800H

November, 1992

111483

P.O. Box 4149 Winston-Salem, North Carolina
27115-4149

Champion Industries, Inc.

919/661-1556

FAX:919/661-1660

Summary of Contents for CTD-1800H

Page 1: ...e Dishwashing Machine Specialists Technical Manual No Heat Tray Dryer Model CTD 1800H November 1992 111483 P O Box 4149 Winston Salem North Carolina 27115 4149 Champion Industries Inc 919 661 1556 FAX 919 661 1660 ...

Page 2: ... Figure 1 Load Access Cover Stan Stop Assembly 12 Figure 2 Drive Assembly 14 Figure 3 Tray Accumulator Assembly 16 Figure 4 Shaft Belt Assembly Upper 18 Figure 5 Shaft Belt Assembly Lower 20 Figure 6 Blower Duct Assembly Lower 22 Figure 7 Upper Panel Unload Access Door Assembly 24 Figure 8 Blower Duct Assembly Upper 26 Figure 9 Hood Base Panel Assembly 28 Figure 10 Panel Assembly Tray Accumulator ...

Page 3: ...ly valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operation procedures j Wear on Pulper cutter blocks ...

Page 4: ...ance instructions Troubleshooting guide Replacement pans lists Complete and return your warrant registration card as soon as possible Champion constantly improves its products therefore specifications contained in this manual may have changed For your protection factory authorized parts should always be used Replacement pans may be ordered directly from Champion Industries or from your Champion au...

Page 5: ...ray accumulator Convenient top mounted controls Stainless steel heavy gauge construction Enclosure panels 4 sides Easy access for cleaning Energy sentinel full tray Power cords with a 240V 30A plug accumulator shut off Easily removable filter Portable casters This model tray dryer CTD 1800H has a maximum drying speed of 1800 trays per hour based on a 14 inch by 18 inch tray Options Machine Electri...

Page 6: ...uld compare the electrical specifications on the machine electrical connection plate located inside the control cabinet 10 the electrical power supply before connecting it to the incoming service at a fused disconnect switch 5 Insert the power cord plug into the receptacle Turn the disconnect ON Push the power switch ON The internal pilot light will come on indicating the unit is ready to start De...

Page 7: ...rays in the accumulator is 21 inches when the limit switch is tripped activated To check your tray accumulator limit switch begin by depressing the START button Feed the trays cupped side up into the tray dryer until the accumulator is filled If properly adjusted the limit switch should stop the tray dryer If not properly adjusted you should depress the STOP button when the accumulator is full You...

Page 8: ...ton on the control panel 4 Load trays in the center of the load shelf cupped side up 5 Push each tray into the tray dryer until the conveyor pulls it into the machine 6 The machine will automatically stop when the tray accumulator is full You must depress the START button to restart the dryer 7 The machine may be stopped at any lime by depressing the STOP button on the control panel 8 CLEAN the dr...

Page 9: ...ner Item 1 Figure 9 3 Check and clear the air discharge ducts of any obstructions 4 Wipe down the interior of the machine from the loading end 5 Check the bells for any damage and make sure they are engaged in the pulleys 6 Close the access door and load shelf 7 Open the unload access door 8 Check the bottom of the blower support Item 12 Figure 8 for any obstructions covering the upper blower air ...

Page 10: ...the belt on the pulleys 4 Check all bearings for free rotation Grease the bearings using the fittings provided Deliming Depending on the mineral content of your water your tray dryer may need deliming Inspect your machine interior for lime deposits If deliming is required a deliming agent should be used for best results 9 ...

Page 11: ...verload in Control Box Overload protector tripped Reset overload in Control Box Any motor not running Defective motor Contact your service agency Bell not on pulley Check locate belt on pulley Pulley not aligned Align and lighten pulley set screw Bell broken Check or replace belt Trays jamming Feeding trays too fast Slower insertion of trays Filter needs cleaning Bottom blower not working Reset ov...

Page 12: ...Figure 1 Load Access Cover Start Stop Assembly 12 ...

Page 13: ...4 111317 Name Decal 1 5 108390 Rivet Pop 3 32 4 6 110815 Pushbutton Red Stop 1 7 110814 Pushbutton Green Start 1 8 110843 Power Switch Circuit Breaker 3A 1 9 100194 Nut Grip 10 32 8 10 316700 Access Door Upper 1 11 109989 Strike Plate 4 12 109988 Catch Magnetic 4 13 100778 Screw 1 4 20 x 3 8 Truss Head 6 14 316745 Panel Side LH 1 15 316744 Panel Side RH 1 16 316743 Access Door Lower 1 13 ...

Page 14: ...Figure 2 Drive Assembly 14 ...

Page 15: ... 111420 Belt Drive D 367L050 1 8 100770 Screw Set 10 32 x 3 8 Dog Point 2 9 111419 Pulley Motor 21LB050 1 10 111207 Motor 115V 60Hz 1PH 1 11 316625 Mount Motor 1 12 100141 Nut Grip 1 4 20 4 13 106482 Washer Lock 1 4 Split 4 14 100735 Boll 1 4 20 x 5 8 Hex Head 4 15 316630 Bracket Conduit 1 16 111209 Bracket Capacitor 1 17 110834 Sealtite 1 2 A R 18 110836 Connector Sealtite 1 2 Straight 1 19 11120...

Page 16: ...Figure 3 Tray Accumulator Assembly 16 ...

Page 17: ... 2 12 100111 Boll 5 16 18 x 5 8 Hex Head 4 13 315593 Support Tray RH 1 14 315594 Support Tray LH 1 15 315589 Tray Shelf 14 x 18 1 16 316647 Frame Accumulator 1 17 104585 Bolt 1 4 20 x 1 1 4 Hex Head 6 18 204820 Bushing Bearing 6 19 111246 Bearing Roller 6 20 104925 Washer Flat 1 4 x 1 23 21 100142 Nut Grip 5 16 18 4 22 106013 Washer Lock 5 16 Split 4 23 100141 Nut Grip 1 4 20 6 24 315591 Slide Ass...

Page 18: ...18 Figure 4 Shaft Belt Assembly Upper ...

Page 19: ...int 4 9 204998 Shaft Conveyor Drive 1 10 205000 Belt Upper Conveyor Drive 2 11 408015 Guide Assy Conveyor Includes items 14 20 4 12 106482 Washer Lock 1 4 Split 8 13 100734 Boll 1 4 20x 1 2 Hex Head 8 14 107966 Nut Grip 10 32 w nylon insert 1 15 107033 Washer Flat 10 2 16 204885 Sleeve Roller 1 17 104985 Nut Plain 10 32 1 18 107137 Bolt 10 32 x 7 8 Hex Head 1 19 316620 Support Conveyor Belt Guide ...

Page 20: ...20 Figure 6 Blower Duct Assembly Lower ...

Page 21: ...rip 1 4 20 w nylon insert 12 11 106482 Washer Flat 1 4 12 12 408014 Tensioner Assy Conveyor Belt includes items 13 24 4 13 111426 Spring Tensioner 1 14 100003 Nut Plain 1 4 20 1 15 205011 Arm Tensioner 1 16 107967 Nut Grip 1 4 20 w nylon insert 1 17 107033 Washer Flat 10 2 18 107966 Nut Grip 10 32 w nylon insert 1 19 204890 Roller Tensioner 1 20 204885 Sleeve Roller 1 21 104985 Nut Plain 10 32 1 2...

Page 22: ...22 ...

Page 23: ...x5 8 Hex Head 14 3 111417 Gasket Duct 2 4 100141 Nut Grip 1 4 20 14 5 111416 Blower Assy Bottom Includes item 11 1 6 106026 Washer Flat 1 4 8 7 100740 Bolt 5 16 18 x1 Hex Head 4 8 102376 Washer Flat 5 16 4 9 106013 Washer Lock 5 16 Split 4 10 100154 Nut Plain 5 16 18 4 11 111455 Motor 3HP 208V 240V 60Hz 3PH 1 23 ...

Page 24: ...Figure 7 Upper Panel Unload Access Door Assembly 24 ...

Page 25: ...ip 10 32 4 8 107136 Bolt 10 32 x 3 8 Hex Head 8 9 100141 Nut Grip 1 4 20 9 10 316605 Skin Assy 1 11 100734 Bolt 1 4 20 x 1 2 Hex Head 9 12 110834 Sealtite 1 2 A R 13 110836 Connector Sealtite 1 2 Straight A R 14 316630 Bracket Conduit 1 15 107966 Nut Grip 10 32 w Nylon Insert 2 16 111304 Connector 3 4 Romex 1 17 111223 Power Cord 10 4 15 ft 18 111210 Plug Male Twist lock 30A 1 19 111451 Insulation...

Page 26: ...26 ...

Page 27: ...r 3HP 208V 240V 60Hz 3PH 1 8 100740 Boll 5 16 18 x 1 Hex Head 4 9 102376 Washer Flat 5 16 4 10 106013 Washer Lock 5 16 Split 4 11 100154 Nut Plain 5 16 18 4 12 316598 Blower Support Top 1 13 100734 Bolt 1 4 20 x 1 2 Hex Head 4 14 100883 Nipple Chase 1 2 EMT 1 15 100834 Sealtite 1 2 A R 16 110837 Connector Sealtite 1 2 EMT x 90 2 17 101302 Junction Box 4 x 4 1 18 103290 Cover Junction Box 1 19 N A ...

Page 28: ...Figure 9 Hood Base Panel Assembly 28 ...

Page 29: ...1 5ft 12 100734 Bolt 1 4 20 x 1 2 Hex Head 16 13 111311 Caster Swivel Plate 4 14 106482 Washer Lock 1 4 Split 16 15 100141 Nut Grip 1 4 20 20 16 316628 Panel RH Side 1 17 316612 Base Dryer 1 18 107050 Grommet Filter Holder 1 19 316695 Filter Holder Assembly 1 20 111440 Filter 10 x 15 x 1 1 21 100782 Screw 1 4 20 x 2 Truss Head 4 22 316697 Panel Unload End 1 23 316627 Panel LH Side 1 24 100002 Bolt...

Page 30: ...Figure 10 Panel Assembly Tray Accumulator 30 ...

Page 31: ... Item No Part No Part Description Qty 1 316649 Panel Center 1 2 100781 Screw 1 4 20 x1 2 Truss Head 11 3 316650 Panel Top 1 4 315585 Access Door 1 5 108966 Handle Access Door 1 6 316651 Panel Skirt 1 7 106460 Screw 6 32 x1 4 Truss Head 1 31 ...

Page 32: ...Figure 11 Electrical Control Panel 32 ...

Page 33: ...068 Relay 120V 1 10 111036 Socket Relay 1 11 110813 Block Bus Bar 1 12 110808 Overload Motor Starter 3 HP Blower 208V 240V 3PH 2 13 110912 Terminal Block 3 14 110849 Track Din Rail 2 15 104873 Label Ground 1 16 103309 Lug Ground 1 17 108615 Data Plate Machine Electrical Connection 1 18 108122 Contactor Motor 60 Amp 3 Pole w Auxiliary Switch 3 19 107267 Fuse 3 Amp 250V 2 20 107288 Fuse 1 Amp 250V 2...

Page 34: ...Figure 12 Wiring Diagram 34 ...

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