Champion CGM7 Installation Manual Download

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Rotary-type

Conveyor Glasswasher

Models:

CGM7 Clockwise Rotation

(access door front)

Installation Manual with Service Replacement Parts

2674 N. Service Road, Jordan Station

Ontario, Canada L0R 1S0

905/562-4195 Fax: 905/562-4618

Toll-free: 800.263.5798

P.O. Box 4149

Winston-Salem, NC 27115

336/661-1556 Fax: 336/661-1660

Toll-free: 800.858.4477

Issue Date: 7.7.08

Manual P/N

0512652 rev. A

For machines beginning with S/N G080410261

Printed in the USA

CGM7

clockwise rotation

(access door front)

Glasswasher serial no.

CGM7-1 Clockwise Rotation

(access door right)

CGM7-2 Counter-Clockwise

(access door left)

CGM7-1

clockwise rotation

(access door right)

CGM7-2

counter-clockwise rotation

(access door left)

Summary of Contents for CGM7

Page 1: ...798 P O Box 4149 Winston Salem NC 27115 336 661 1556 Fax 336 661 1660 Toll free 800 858 4477 Issue Date 7 7 08 Manual P N 0512652 rev A For machines beginning with S N G080410261 Printed in the USA CGM7 clockwise rotation access door front Glasswasher serial no CGM7 1 Clockwise Rotation access door right CGM7 2 Counter Clockwise access door left CGM7 1 clockwise rotation access door right CGM7 2 c...

Page 2: ...l no serial no voltage Hz and phase are needed to identify your machine and to answer questions Please have this information on hand if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries...

Page 3: ...X UIFO DVU BMPOH UIF EBTIFE MJOFT BOE NBJM JNNFEJBUFMZ UP NBLF TVSF ZPVS glassXBTIFS XBSSBOUZ JT BDUJWBUFE 0 1045 44 3 5 6 5 45 5 4 64 44 3 1 345 44 1 3 5 0 8 450 4 1045 8 1 3 44 0 3 10 09 8 450 4 CHAMPION INDUSTRIES PO BOX 4149 WINSTON SALEM NC 27119 0981 ...

Page 4: ...3 453 5 0 3 0 4 3 BUF PG OTUBMMBUJPO 0XOFS T PDBUJPO PNQBOZ EESFTT EESFTT 5FMFQIPOF POUBDU BNF 1VSDIBTFE GSPN FBMFS 5FMFQIPOF POUBDU BNF PUF JO 64 UIJT DBSE NVTU CF SFUVSOFE UP WBMJEBUF XBSSBOUZ 1035 5 1035 5 ...

Page 5: ... and without incurring any liability by making the changes Glasswasher owners may request a revised manual at no charge by calling 800 858 4477 in the USA or 800 263 5798 in Canada Revision History Revision Revised Serial Number Revision Date Pages Effectivity Description 5 6 08 All G080410261 Released first edition 7 7 08 1 5 G080410261 Revised unpacking instructions to include leg installation p...

Page 6: ...ess door front Model CGM7 1 Rotary Type Glasswasher Clockwise Conveyor Rotation access door right Model CGM7 2 Rotary Type Glasswasher Clockwise Conveyor Rotation access door left The installation and initial start up of your glasswasher must be performed by qualified electricians plumbers and authorized service technicians who are trained in commercial glasswashers ...

Page 7: ...ord i Limited Warranty iv CGM7 Rotary type Conveyor Glasswasher Installation 1 Unpacking 1 Utility Connections 3 Chemicals 4 Operation 6 Cleaning 9 Troubleshooting 10 Service Replacement Parts 15 Electric Schematic 40 Table of Contents ...

Page 8: ...djustment of thermostats e Adjustment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failur...

Page 9: ...t carefully aside 5 The illustrations below show one method to install the legs without lifting the glasswasher completely off the pallet Installation Installation Unpacking CAUTION The glasswasher water inlet plumbing and the drain piping extend below the pallet Use extreme care when moving the glasswasher to prevent damage to the glasswasher plumbing Remove the 2 pallet bolts holding the glasswa...

Page 10: ...ront to back and side to side by adjusting the leg bullet feet in or out 11 Compare the site utilities with the data plate specifications If they agree then proceed with the installation according to the diagrams on the next page 12 Remove the packing material in the glasswasher and discard then remove any protective film on the machine Twist the glasswasher to the right then to the left TILT 6 7 ...

Page 11: ...0 858 4477 4 3 2 1 Hot Water Connection 140 160 F 60 71 C IPS Flow pressure 25 95 PSI 173 655 kPa Install water shut off valves and check valves in the water inlet supply lines and as close to the machine as possible Cold Water Connection 75 F 24 C IPS Flow pressure 25 95 PSI 173 655 kPa Install water shut off valves and check valves in the water inlet supply lines and as close to the machine as p...

Page 12: ... 12 5ppm in the final rinse The 12 5 ppm concentration must be checked using test strips to make sure the proper concentration is maintained Rinse aid Consult your chemical supplier for the proper type of rinse aid to use in the glasswasher Installing chemical supply containers and chemical pick up tubes 1 There is enough space inside the lower compartment to hold 3 one gallon containers for deter...

Page 13: ...gent 1 revolution in 1 second of the detergent pump rotor 0 35 concentration Sanitizer 1 revolution in 5 seconds 12 5 ppm of Iodophor or 50 ppm of chlorine Rinse aid 1 revolution in 8 seconds the median volume recommended Turn the Injector Concentration screws clockwise to increase or counter clockwise to decrease the volume of dispensed chemical 3 The detergent chemical setting must be performed ...

Page 14: ...6 Operation Flow Diagram The diagram below shows the major components of the DFM7 glasswasher and the flow of water and chemicals during normal operation ...

Page 15: ... glassware on the conveyor The conveyor stops automatically when when the clean glassware operates the conveyor stop switch Install the drain overflow tube into the drain located at the front of the wash tank bottom Re install the scrap screen removed in Step 2 Pull the chemical pick up tubes out of the machine Colored labels I D each tube Place tube into its supply container On Off Flush MIX Pres...

Page 16: ...glass Divider switch Assembling the Glasswasher Make sure the power switch is in the OFF position Install the wash arms and rinse spray arms The spray arms have locating notches in the end of each arm Push the spray arm straight into the hub Do not twist Install the conveyor assembly as follows Insert the conveyor into the wash chamber keeping the rear raised Pull the conveyor forward until it mes...

Page 17: ...leaning above 2 Remove chemical supply containers if they are stowed inside the glasswasher wipe any chemical spills with a damp cloth Detergent and sanitizer Chlorine are corrosive on metal and must be removed as much as possible 3 Check the inlet chute on the right side of the detergent tank and flush with fresh warm water to clean any chemical residue 4 Check chemical supply lines If a line s a...

Page 18: ...eeds adjustment or switch is defective The drive motor is turning the conveyor backward Large debris such as broken glass is on screen Scrap screen bent and or broken Door magnet broken or missing Door bent or broken Floor is not level Leg s are not screwed firmly into machine base Problem Cause s Solution s Turn breaker fuse box ON Turn breaker fuse box ON Replace fuse Reset Breaker Flip ON OFF s...

Page 19: ... adjustment Peristaltic tube s are stretched or worn on the glasswasher chemical pump s Flow control washer in cold water solenoid valve is defective Problem Cause s Solution s Re install the splash curtain or replace the splash curtain Replace spray arm s Reload glass es Clean the spray arm s Clean spray arm s Re install drain overflow tube in wash tank Service Agent must adjust water level switc...

Page 20: ... drain line is clogged Condensation is forming on the underside of wash compartment Vacuum breaker at rear of glasswasher leaking Problem Cause s Solution s Troubleshooting Replace vacuum breaker Increase thermostat setting to 145 F 66 C Authorized service agent may replace thermostat Authorized service agent may replace detergent tank heater Raise incoming water temperature to 140 F 60 C Authoriz...

Page 21: ...witch is in the OFF position Chemical s are not flowing into the glasswasher Reduce flowing water pressure measured at the glasswasher below 95 psi 655 kPa Authorized service agent may rebuild or replace the solenoid valve s Incoming water pressure must be 5 PSI 35 kPa on pressure gauge located on right side of glasswasher lower compartment Refill the container s Remove the supply line s from the ...

Page 22: ...14 This Page Intentionally Left Blank Blank Page ...

Page 23: ...15 Service Replacement Parts Service Replacement Parts ...

Page 24: ...16 1 3 2 4 5 7 9 10 11 8 8 15 8 5 5 10 12 8 8 13 14 6 16 18 17 19 20 Base Assembly ...

Page 25: ...w 1 4 20 X1 2 truss head 9 1 0712647 Door Bracket Assy 10 2 0501412 Screw 10 32 x 3 8 11 1 0312598 Front Panel 12 1 0312601 Rear Panel 13 2 106026 Flat Washer 1 4 14 2 107697 1 4 20 Nylon Lock nut 15 2 0501464 Screw 10 24 x 3 8 16 1 0507471 Label CLEAN SCREENS DAILY 17 1 0503301 Label WARNING 18 1 0505112 Data Plate Label 19 1 0512659 Cleaning Instructions Label 20 1 0512658 Electrical Schematic I...

Page 26: ...18 1 2 3 3 4 5 6 7 Conveyor Guides Curtains ...

Page 27: ...rtains 1 1 0312603 Conveyor Hub 2 4 0312695 Conveyor Guide Block 3 2 0312604 Conveyor Tray 4 1 0506886 Drive Gear 5 1 0506885 Conveyor 6 1 0312610 Curtain Rod 3 8 D x 24 L 7 1 0512549 Curtain Item Qty Part Description No No ...

Page 28: ...right lower wash spray arm notch in center lower rinse spray arm notch on left upper wash spray arm notch in center 1 2 1 2 3 3 3 3 10 12 7 9 8 8 5 11 13 1 2 1 2 4 6 CGM7 and CGM7 1 Clockwise conveyor rotation Shown Wash Hubs Spray Arms ...

Page 29: ...2663 Braided Hose 3 8 11 4 0303679 Gear Clamp 6 12 2 0509478 Grommet 13 1 0300908 3 8 SST Tube Note Wash and rinse spray arms have notches to make sure they are installed correctly The illustration on page 20 is for the clockwise conveyor rotation Models CGM7 and CGM7 1 The CGM7 2 conveyor rotation is counter clockwise The location of the wash and rinse spray arms are different than the models men...

Page 30: ...22 1 2 3 4 5 6 9 8 7 11 10 Conveyor Stop Switch ...

Page 31: ...Conveyor Shut off Shaft 5 1 0512559 Spring 6 1 0512557 Conveyor Shut off Cam 7 1 0510854 Dog point Screw 1 4 20 x 1 2 8 1 0510493 Carriage Bolt 10 24 x 1 2 9 1 0312605 Switch nut plate 10 1 0501379 Switch 15A 11 2 0501437 Screw 4 40 x 1 2 ____ 1 0712735 Shut off Assembly Includes Items 1 2 3 Item Qty Part Description No No ...

Page 32: ...24 1 3 2 4 6 5 5 7 8 Drive Motor Assembly ...

Page 33: ...scription No No 1 1 0506886 Drive Gear 2 1 0507264 Water Slinger 3 1 0501923 Extension Spring 4 1 0512713 Snap Bushing 5 4 0501412 Screw 10 32 x 3 8 6 1 0307617 Drive Motor Housing Cover 7 1 0512532 Drive Motor 8 1 0712712 Drive Motor Housing ...

Page 34: ...26 7 8 9 2 1 6 5 4 3 2 1 Vacuum Breaker Assembly ...

Page 35: ... I D Braided Hose 2 2 0503679 7 16 Gear Clamp 3 1 0502653 3 8 MPT x 1 2 MPT Hose Barb 4 1 100500 1 2 Vacuum Breaker 5 1 0508366 Vacuum Breaker Repair Kit 6 1 0502651 1 2 MPT x 1 2 Hose barb 7 1 0312684 Plumbing Support 8 2 106026 Washer Flat 1 4 9 2 107967 Nylon Locknut 1 4 20 ...

Page 36: ...28 2 1 6 7 7 7 9 11 12 10 10 8 3 4 5 Wash Pump and Piping ...

Page 37: ...ms 4 5 are included in the kit 4 1 0512677 Wash Pump Shaft Seal 5 1 0512680 Wash Pump Impeller 6 6 0507320 Hose 1 ID x 1 1 4 OD 7 AR 0502563 Hose Clamp 6 8 6 0502668 Braided Hose 1 ID 9 1 0501632 Pump Hose Connector 10 AR 0503679 Hose Clamp 16 11 AR 0502665 Braided Hose 1 2 12 AR 0502663 Braided Hose 3 8 Note The pump motor is not available as a separate service replacement part ...

Page 38: ...30 16 19 17 20 18 21 22 23 10 8 7 8 7 6 6 1 1 3 3 4 2 5 9 2 2 Water solenoid detail Cold Water Valve To Detergent Tank To Vacuum Breaker Hot Water Valve 12 13 14 15 11 1 Inlet Plumbing ...

Page 39: ...2665 1 2 I D Braided Hose A R 9 0509659 Brass Cap 1 10 0504822 Screw 8 32 x 1 2 2 11 0306208 Cable Clamp Cover 2 12 0307373 Cable Clamp Assy 2 13 0501404 Screw 10 32 x 3 8 Brass 2 14 0501493 Lock Washer 10 2 15 0501533 Nut 10 32 Brass 2 16 0505229 Solenoid Guide 1 17 0502811 Diaphragm Kit A R 18 0502810 Flow Washer 2 6 gpm 1 19 0502807 Brass Washer 1 20 0502804 Brass Washer 1 21 0502803 Screen 1 2...

Page 40: ...32 8 1 2 3 2 2 2 2 4 6 1 5 7 11 1 9 10 10 13 12 15 14 Sanitizer Plumbing ...

Page 41: ... 8 Tee 5 1 0503669 Injector Barb Fitting 6 2 0501519 Cable Tie 4 7 AR 0502666 Chemical Tubing 1 8 IDx1 4 OD 8 1 0502653 3 8 MPT x 1 2 90 Hose Barb 9 1 0503668 Thermometer 10 2 0502577 3 8 x 1 4 Reducer Bushing 11 1 0502583 3 8 FPT Cross Connector 12 1 0507100 0 30 PSI Pressure Gauge 13 1 0300918 Plumbing Clamp 14 2 0512185 Bolt 1 4 20 x 3 8 15 2 0502645 1 8 hose barb fitting ...

Page 42: ...34 2 3 5 8 6 7 4 9 10 1 33 13 14 11 12 15 16 17 18 19 20 21 22 23 24 23 25 31 30 32 29 28 27 26 To control box 34 CLEANSCREENSDAILY Detergent tank Assembly ...

Page 43: ...O ring 30 1 0507323 Thermostat 31 1 0501650 Thermostat Adapter 32 1 0507315 Detergent Tank Heater 3kW 33 1 0700948 Detergent Tank Standpipe 34 1 0507471 Label CLEAN SCREENS DAILY 1 1 0312592 Steam Cover 2 1 0312591 Detergent Tank Cover 3 1 0712641 Detergent Tank Screen 4 1 0501395 Set Screw 1 4 20 5 1 0312682 Float Cam 6 1 0501397 Set Screw 6 40 7 1 0703673 Cam Bushing set screw included 8 1 05125...

Page 44: ...36 Control Box Assembly 2 1 1 1 9 11 3 4 From chemical container To glass washer 12 13 16 15 21 19 14 18 10 17 8 8 20 24 6 7 5 22 23 Rinse aid Sanitizer Detergent ...

Page 45: ...Chemical Pump Panel 10 1 0501379 Water Level Switch 15A 11 1 0312605 Switch Nut Plate 4 40 12 2 0501433 Screw 4 40 x 5 8 13 1 0508920 Transformer 240VAC 18VAC 30VA 14 1 0507323 Control Thermostat 15 2 0503749 Terminal Board 11 PNT 16 1 0312587 Control Box 17 1 0512539 Rocker Switch ON OFF FLUSH 18 1 0508433 Motor Control Circuit Board 19 4 0508710 Control Circuit Board Spacer 20 1 0312590 Control ...

Page 46: ...38 Options And Accessories 1 3 2 4 5 6 5 7 8 ...

Page 47: ... Hand Sink and Wet Waste Receiver SW46 0701956 Wash Down Hose includes items 4 8 0703454 Wash Down Nozzle Item No Part No Description Qty A R A R A R A R A R A R A R A R A R A R A R Drain Tray and Waste Collector DF71 Screen OPTIONAL ACCESSORIES not shown Wash Down Nozzle 1 0708986 Tube Scraper 1 2 0501826 Tube Brush 1 3 0501633 Jet Reamer c w Drill 1 Item No Part No Description Qty 0703454 050532...

Page 48: ...40 Electric Schematic ...

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