Champion 60001 Owner'S Manual And Operating Instructions Download

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60001

Rev 60001-20080222

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670 USA

Made in China

389 cc OHV Electric Start

GASOLINE ENGINE

Owner’s Manual and Operating Instructions

Summary of Contents for 60001

Page 1: ...60001 Rev 60001 20080222 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 389 cc OHV Electric Start GASOLINE ENGINE Owner s Manual and Operating Instructions ...

Page 2: ...ntenance Schedule 9 Storage 10 Engine Storage 10 Specifications 11 Engine Specifications 11 Fuel 11 Oil 11 Spark Plugs 11 Valve Clearance 11 Keyway Shaft 11 Dimensions 12 Parts Diagram 13 Parts List 14 Troubleshooting 17 Warranty 18 Warranty Qualifications 18 Repair Replacement Warranty 18 Do not return the unit to the place of purchase 18 Warranty Exclusions 18 Normal Wear 18 Installation Use and...

Page 3: ......

Page 4: ...s Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual We reserve the right to change alter and or improve the product and this document at any time ...

Page 5: ... imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a po...

Page 6: ...ts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Sparks can result in fire or electrical shock When servicing the engi...

Page 7: ...esting firmly on level ground When transporting or servicing the engine Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the engine Store away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than ...

Page 8: ...uel tank 3 Spark Plug long neck 4 Choke Used to start the engine 5 Fuel Valve Lever Turn this valve to the On position to supply fuel to the engine 6 Starter Grip rubber comfort grip for recoil starter 7 Recoil Starter Used to start the engine 8 Electric start Insert ignition key and turn to start engine 9 Air Cleaner Protects the engine by filtering dust and debris from the intake air 10 Oil Drai...

Page 9: ...hen the oil level in the crankcase falls below the threshold level NOTE Check oil often during the break in period Refer to the Maintenance section for recommended service intervals Add Fuel 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 85 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Al...

Page 10: ...urn the fuel valve to the On position 4 Move the choke lever to the Choke position 5 Turn the key in the electronic ignition 6 As engine warms up move the choke lever to Run NOTE If the engine starts but does not run make certain that it is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical thresh...

Page 11: ...letely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 1 16 qt 1 1L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your engine to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn ...

Page 12: ...indicated in the schedule below Service your engine more frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your engine maintenance needs Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil First 10 hours Check Adjust Valve Clearance Every...

Page 13: ...e 1 Allow the engine to cool completely before storage 2 Clean the engine according to the instructions in the Maintenance section 3 Drain all fuel completely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and...

Page 14: ...d 5 16 24 UNF Fuel Capacity 1 79gallons 6 8L Weight 76 3 lbs 34 6kg Height 17 5 inches 44 5cm Width 15 9 inches 40 5 cm Length 19 8 inches 50 2 cm Fuel Fuel capacity is 1 79 US gallons 6 8 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your engine comes equipped with a long reach plug 14mm Intermittent use less than 1 hour month or ...

Page 15: ...ations 12 Rev 60001 20080222 Dimensions 437 7 90 106 89 8 89 8 5 M8X1 25 DEPTH 15 S W TYPES 5 24 UNF DEPTH 15 Q U P T V TYPES 5 16 445 147 7 188 7 405 194 6 103 16 73 2 197 5 304 5 2 12 H O LE 2 12X28 H O LE 33 ...

Page 16: ...Specifications Rev 60001 20080222 13 Parts Diagram ...

Page 17: ...4 24 ST160F 1030001 C Oil Filler Cap 1 25 ST160F 1030002 Oil Filler Cap Packing 2 26 GB5789 86 Flange Bolt M8 40 7 27 ST188F 1030200 Oil Seal 2 28 ST188F 1030011 5 16 Crankcase Cover 5 16 24UNF 1 29 ST188F 1030001 B Oil Filler Cap Assembly 1 30 ST188F 1020003 Head Over Packing 1 31 ST188F 1020100 CPE Head Cover Comp 1 32 ST188F 1020006 Head Cover Bolt Comp 1 33 ST188F 1020002 Tube 1 34 ST188FD 110...

Page 18: ...ST188F 1041000 Camshaft Comp 1 77 ST188F 1050303 Balance Gear 1 78 ST188F 1050304 Key 1 79 ST188F 1050301 U Crankshaft Comp 1 80 ST188F 1110008 Governor Slider 1 81 ST160F 1110103 Governor Shaft Clip 1 82 ST188F 1110009 Governor Shaft 1 83 ST188F 1110102 Governor Weight Pin 3 84 ST188F 1110103 Governor Weight 3 85 ST188F 1110101 Governor Weight Holder 1 86 ST160F 1110108 Washer 1 87 ST188F 1050200...

Page 19: ...040005 Intake valve exhaust rocker 1 117 GB97 1 85 gasket 6 2 118 ST160F 11040025 Pivot adjusting nut 2 119 ST160F 11040024 Rocker arm Bolt 2 120 NHSP LA F5TC Spark plug 1 121 ST188FD 1130003 CPE Carburetor insulator packing no asbestos 1 122 ST188F 1130001 Carburetor insulator 1 123 ST188FD 1130002 CPE Carburetor packing no asbestos 1 124 ST188F 1131000 CPE Carburetor assy 1 125 ST188F 1130100 Ai...

Page 20: ...kcase to the proper level Place engine on a flat level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Engine shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place engine on a flat level surface Engine cannot supply enough power or overheating Insufficient ventilation Check for air restriction ...

Page 21: ... exhausted the life of a part or the equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this engine is deemed to have been misused neglected involved in an accident abused loaded beyond the engine s limits modified installed improperly or connected incorrectly to any component Normal maintenance such as spark plugs air filters adjustments fu...

Page 22: ...Notes Rev 60001 20080222 19 Notes ...

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