Champion 100HD PRO Operation, Cleaning, And Maintenance Manual Download

Page: 1 / 46

Issue Date: 9.25.19

Manual P/N

116085 rev. - B

LISTED

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1 (800) 263-5798

3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1 (800) 858-4477

Printed in the USA

Operation, Cleaning, and Maintenance Guide

www.championindustries.com

64 PRO

For machines beginning with S/N

RP19038937

and above

64 PRO Series
Two Tank Rack Conveyor
Dishwasher

64 PRO

Models

86 PRO

90FF PRO
100HD PRO

Summary of Contents for 100HD PRO

Page 1: ...0 263 5798 3765 Champion Boulevard Winston Salem NC 27105 336 661 1556 Fax 336 661 1660 Toll free 1 800 858 4477 Printed in the USA Operation Cleaning and Maintenance Guide www championindustries com 64 PRO For machines beginning with S N RP19038937 and above 64 PRO Series Two Tank Rack Conveyor Dishwasher 64 PRO 64 PRO Models 86 PRO 90FF PRO 100HD PRO ...

Page 2: ...ne data plate is located on the side of the top mounted control cabinet Please have this information ready if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com ...

Page 3: ...CT and ACTIVATE YOUR WARRANTY Use your mobile or computer to go to our website at http www championindustries com warranty registration and register your product there Use the fax form on the next page Product Registration 4 34 PM 44 ...

Page 4: ...e Telephone Contact Address Address Telephone Contact Installation Company Street State Province Zip Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD 336 661 1660 in the USA 1 800 204 0109 in Canada COMPLETE THIS FORM AND FAX TO Product Registration ...

Page 5: ...hwasher owners may a request a manual by calling 1 800 858 4477 in the USA and 1 800 263 5798 in Canada Revision Revised Serial Number Description Date Pages Effectivity 8 2 19 All RP19038937 Released First Edition 9 16 19 12 17 RP19038937 Revised HMI Screens 9 25 19 9 12 14 20 27 35 RP19038937 Revised Instructions ...

Page 6: ...justment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in the operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow mainten...

Page 7: ...ill 11 Wash Final Rinse 12 Dwell 13 Alarm Screens 15 Check Drain 14 Door Open 15 Table Full 15 Below Temp 16 Conveyor Jam 17 Check Thermistors 18 Check Float 19 Electric Drain Valve Operation 20 Maintenance 36 Maintenance Schedules 36 Troubleshooting Chart 37 Cleaning 26 Wash Arms 22 Prewash Arms 23 Rinse Arms 25 Scrap Screens and Scrap Baskets 26 Pump Suction Strainer and Drain 27 Exterior 27 Cle...

Page 8: ...wo Tank Rack Conveyor 86 PRO 64 Two Tank Rack Conveyor with 22 Prewash 90FF PRO 64 Two Tank Rack Conveyor with 26 Front Feed Prewash 100HD PRO 64 Two Tank Rack Conveyor with 36 Prewash MODEL PREWASH TANK WASH TANK POWER RINSE TANK FINAL RINSE 64 PRO N A 150 F 66 C 160 F 71 C 180 195 F 82 91 C ...

Page 9: ...ER IS ON RED LINE INDICATOR ON VALVE INDICATES OPEN OR CLOSED SET UP 64 PRO Dishwasher features electrically operated drain valves that automatically open and close Drain Valve Operation Valve closes when dishwasher power switch is turned on Valve opens for 10 minutes when power switch is turned off Turning the power on and immediately off will open the valve for an additional 10 minutes Fig 2 OPE...

Page 10: ...on INSTALL SCRAP SCREENS AND BASKETS INSTALL THE SCRAP SCREENS INSTALL THE SCRAP SCREEN INSTALL THE SCRAP BASKET INSTALL THE SCRAP BASKET 2 2 1 1 Fig 4 Fig 2 Fig 3 SET UP Install the Prewash Scrap Screens Fig 5 ...

Page 11: ...AKING SURE IT ENGAGES THE WASH MANIFOLD PUSH WASH ARM UP UNTIL THE LATCHES LOCK IT IN PLACE 1 SLIDE LOWER WASH ARM INTO TRACKS MAKING SURE IT ENGAGES THE WASH MANIFOLD PUSH THE END OF THE WASH ARM DOWN TO LOCK IT IN PLACE 2 MANIFOLD LATCH LATCH MANIFOLD Fig 6 Fig 7 ...

Page 12: ...ration INSTALL PREWASH ARMS SLIDE UPPER WASH ARM INTO TRACKS MAKING SURE IT ENGAGES THE WASH MANIFOLD PUSH WASH ARM UP UNTIL THE LATCHES LOCK IT IN PLACE 1 SET UP Fig 8 22 Prewash Tank Fig 9 36 Prewash Tank ...

Page 13: ...ation MAKE SURE THE SIDE WASH ARM CLEAN OUT PLUGS AND O RINGS ARE INSTALLED BEFORE INSTALLING THE ARMS INSTALL THE SIDE WASH ARM PIPE S TURN TO LOCK IN PLACE 2 3 Fig 10 Fig 11 22 Prewash Tank 36 Prewash Tank ...

Page 14: ... N 108250 MEDIUM CURTAIN 24 x 13 1 4 P N 108043 ROD 5 16 x 23 1 2 P N 114012 Rinse Wash Long Curtain Long Curtain Medium Curtain L R Direction NOTE IF DISHWASHER IS EQUIPPED WITH PREWASH TANK THEN INSTALL THE MEDIUM CURTAIN BETWEEN WASH AND PREWASH TANK AND THE LONG CURTAIN AT ENTRANCE OF THE PREWASH TANK ...

Page 15: ... properly install a curtain may prevent proper heating of the machine LABELS ON THE FRONT OF THE MACHINE INDICATE THE CURTAIN LOCATIONS HANG THE CURTAINS ON THE HOOKS LOCATED ON EACH SIDE OF THE HOOD MAKE SURE THE CURTAIN SHORT FLAPS FACE THE LOAD END OF THE MACHINE Fig 13 ...

Page 16: ...ISH RACKS DO NOT OVERLOAD RACKS SPACE WARES EVENLY IN THE DISH RACK LOAD PLATES IN A PEG RACK BOWLS AND GLASSES IN A FLAT BOTTOM RACK LOAD SILVERWARE IN A SINGLE LAYER IN A FLAT BOTTOM RACK LOAD POTS PANS AND UTENSILS UPSIDE DOWN IN A FLAT BOTTOM RACK LOAD BAKE SHEETS AND TRAYS LONG SIDE UP IN A SHEET PAN RACK ...

Page 17: ... dwell cycle Alarm Screens 1 CHECK DRAIN During the initial fill if the machine does not fill within 5 minutes the machine will stop filling and CHECK DRAIN will appear in the status bar The machine drain or the float switch may be faulty To correct Check the machine drain to ensure it is closed Check the float switches and ensure they move freely To reset Touch CHECK DRAIN in the status bar The m...

Page 18: ...ption Fig 16 Maintenance Menu Tools Status Bar Displays in F or C if selected Fill Symbol FILLING Start Stop The Start Stop button changes from Green to Red when the Green button is pressed Fig 15 Touch Control Panel and Display Power On Pushbutton ...

Page 19: ...RINSE TEMPERATURES DISPLAY THE FINAL RINSE TEMPERATURE DISPLAYS DURING THE FINAL RINSE 2 INITIAL FILL With doors closed the machine automatically fills when powered up 1 Built in Manuals Operation and Cleaning manuals are built in to the display To access the manuals 1 Press the TOOLS button 2 Press the MANUALS button 3 Press the Operation or Clean button to access the instructions ...

Page 20: ...PERATURE IS 180 195 F WHEN THE RACK ENTERS THE FINAL RINSE ZONE THE FINAL RINSE WINDOW APPEARS SLIDE THE DISH RACK OUT OF THE MACHINE THE MACHINE WILL STOP AUTOMATICALLY AFTER 2 MINUTES AND THE DISPLAY WILL RETURN TO READY UNTIL ANOTHER DISH RACK IS LOADED INTO THE MACHINE 2 3 4 WASH FINAL RINSE Machine washes and performs a final rinse Fig 18 1 2 3 Operation Sequence of Operation continued Note T...

Page 21: ... OF HEAVILY SOILED WARES IS INSERTED INTO THE MACHINE THE DWELL OPERATION WILL STOP AFTER THE LAST RACK EXITS THE MACHINE 1 2 3 INSERT A DISH RACK OF HEAVILY SOILED DISHES INTO THE MACHINE DWELL APPEARS ON THE DISPLAY Immediately touch the DWELL button when it appears It will turn red when touched indicating dwell is activated The rack moves 4 secs stops for 10 secs moves 4 secs stops 10 secs move...

Page 22: ...CHINE DOES NOT FILL WITHIN 10 MINUTES THE FILL STOPS AND CHECK DRAIN APPEARS IN THE STATUS BAR MAKE SURE THE DRAIN VALVES ARE CLOSED CHECK THE FLOATS AND ENSURE THEY MOVE FREELY Fig 20 TO RESET CHECK DRAIN TOUCH THE CHECK DRAIN BUTTON 1 THE SCREEN WILL RETURN TO FILLING WHEN THE CHECK DRAIN ALARM IS CLEARED 2 Fig 21 ...

Page 23: ... if a dishwasher door is opened Fig 22 Operation ALARM SCREENS To clear the DOOR OPEN alarm Close the door READY will appear in the status bar Insert a dish rack to restart the machine To clear the TABLE FULL alarm Remove the dish racks on the unload table Remove any dish racks inside the machine for reprocessing Insert a dish rack to restart the machine Fig 23 ...

Page 24: ...HE PRESET TEMPERATURE 1 READY IS DISPLAYED WHEN THE TEMPERATURE IS MET HOWEVER THE MACHINE CAN BE STARTED AT ANY TIME THE OPERATOR CHOOSES 2 BELOW TEMP The below temp alarm indicates the wash temperature is below the minimum 150 F The operator should determine why the temp is low and take corrective action Fig 24 ...

Page 25: ...achine interior for articles obstructing the pawl bar drive 3 Touch RESET 4 Touch MAIN 5 Touch the green Start button when READY appears 6 Insert a dish rack of wares Fig 25 CONVEYOR JAM The machine stops and Conveyor Jam is displayed if the conveyor is overloaded or an object interferes with the conveyor s movement ...

Page 26: ...on ALARM SCREENS THE DISPLAY INDICATES CHECK THERMISTORS IN A WASH POWER RINSE OR BOOSTER TANK 1 CONTACT A SERVICE AGENT TO RESOLVE THE ERROR 2 CHECK THERMISTORS Indicates an error in a thermistor circuit Fig 26 ...

Page 27: ...19 Operation THE DISPLAY INDICATES CHECK FLOAT IN A PREWASH WASH POWER RINSE OR BOOSTER TANK 1 INSPECT THE FLOAT TO ENSURE IT IS MOVING FREELY 2 CHECK FLOAT Float may be jammed or defective Fig 27 ...

Page 28: ... can be opened using the TOOLS button and options screens 1 Press the TOOLS button 2 Press the DRAIN button 2 Press the desired button to open the valve The valve will remain open until the button is pressed again WASH TANK DRAIN POWER RINSE TANK DRAIN PREWASH TANK DRAIN ...

Page 29: ...21 Blank Page This Page Intentionally Left Blank ...

Page 30: ...6 2 THE UPPER WASH ARM ASSEMBLY HAS FIVE ARMS THE LOWER HAS FOUR THEY ARE NOT INTERCHANGEABLE REMOVE THE ASSEMBLIES TO CLEAN 1 INSPECT THE WASH ARM O RING DAMAGE SIGNIFICANTLY REDUCES WASH PERFORMANCE 3 FLUSH THE WASH ARMS AND INSPECT THE WASH ARM NOZZLES TO ENSURE THEY ARE CLEAN 4 INSPECT THE WASH MANIFOLD O RING FIG 27 REPLACE IF DAMAGED OR MISSING 5 Wash end plug O ring Fig 29 Fig 28 Wash manif...

Page 31: ...RM 1 4 TURN AND PULL DOWN TO REMOVE INSPECT O RING FOR WEAR AND REPLACE AS NECESSARY Fig 30 CLEAN THE SPRAY NOZZLES WITH A PAPER CLIP Fig 31 REMOVE THE ARM END PLUGS AND FLUSH WITH CLEAN WATER CHECK THE O RING AND REPLACE AS REQUIRED FIG 32 3 1 2 Fig 32 22 Prewash Tank 36 Prewash Tank continued on next page ...

Page 32: ...h Tank Fig 34 36 Prewash Tank PREWASH ARMS continued REMOVE PREWASH UPPER SPRAY ARMS AND CLEAN Fig 33 34 REMOVE THE ARM END PLUGS AND FLUSH WITH CLEAN WATER CHECK THE O RING AND REPLACE AS REQUIRED FIG 33 34 2 1 CLEANING continued ...

Page 33: ...gularly to prevent scale build up ROTATE RINSE ARM 1 4 TURN AND PULL TO REMOVE FIG 35 USE SCREWDRIVER TO REMOVE END PLUG AND FLUSH ARM WITH CLEAN WATER INSPECT O RING FOR DAMAGE AND REPLACE IF NEEDED FIG 36 CLEAN THE SPRAY NOZZLES WITH A PAPER CLIP FIG 37 1 2 3 Fig 35 Fig 36 Fig 37 ...

Page 34: ...ig 38 Fig 39 Fig 40 SCRAP SCREENS AND SCRAP BASKETS Cleaning CAUTION Spray and wipe down the interior of the machine to remove debris before removing scrap screens and baskets DO NOT CLEAN INTERIOR WITH METAL PADS FLUSH BOTH SIDES OF THE SCREENS AND BASKETS IN A REMOTE SINK DO NOT STRIKE SCREENS ON HARD SURFACES 5 ...

Page 35: ...MOVE FIG 43 TURN THE MACHINE POWER SWITCH OFF AND ON TO OPEN THE ELECTRIC DRAIN VALVES FOR 10 MINUTES FLUSH TANK WITH FRESH WATER CLEAN DRAIN SCREEN FIG 42 CLEAN STRAINER AS SHOWN IN FIG 44 2 1 3 Fig 42 Fig 43 Fig 44 DRAIN SCREEN PUMP SUCTION STRAINER EXTERIOR USE SOFT CLOTH AND MILD DETERGENT DO NOT SPRAY EXTERIOR WITH WATER 1 2 LEAVE DOORS OPEN TO AIR DRY MACHINE 3 ...

Page 36: ...ts 10 Straighten a metal paper clip to clean the nozzles 11 Clean the exterior of the machine with a soft cloth and mild detergent 12 Check machine for leaks 13 Check the chemical supplies and refill as necessary Cleaning Intervals Cleaning your dishwasher is the best maintenance you can do The cleaning intervals below are the minimum requirements for most dishwashers You may need to clean your di...

Page 37: ...time interval is adjustable by a management Delime Alarm A yellow DELIME REQUIRED message will appear when deliming is due Press the button The message box Are you sure appears Press YES to begin deliming NO to pause The yellow Delime Required message will reappear Step1 Deliming begins when DRAINING is displayed Step 2 The operation can be stopped by pressing and holding the words PRESS AND HOLD ...

Page 38: ...REQUIRED Pressing TOUCH TO RESET will bypass the delime function but the prompt will return until a deliming operation is performed Fig 46 Step 4 Press YES to begin the deliming process Step 5 CLEAN SCREENS picture displayed Remove scrap screens Clean food soils Reinstall screens ...

Page 39: ...E CHEMICAL displayed Open the doors and add the delime chemical according to the chemical representative s instructions The wash tank capacity 17 US gals DELIMING OPERATION CAN NOT BE STOPPED ONCE DELIMER IS ADDED Step 7 Close doors and machine fills FILLING displayed ...

Page 40: ...32 Deliming Step 9 CLOSE DOOR TO START is displayed Step 10 PUMPS ON is displayed Pumps will run Step 11 DRAINING is displayed Machine drains Step 12 FILLING is displayed Machine fills ...

Page 41: ...IME RINSE displayed Final rinse water valve opens for the pre programmed time Time remaining displayed on screen Valve closes Step 15 DELIME COMPLETE is displayed when deliming is complete Touch the display and return to the main screen Machine will begin a normal fill ...

Page 42: ...reen light will go out and the screen will go blank Deliming continues Push the green power button on The main screen will come on and RETURN TO DELIME will appear in the status bar TOUCH TO RESET and deliming continues to run MANUAL DELIME START The deliming process can be started manually Step 1 Press the TOOLS button Step 2 Press the DELIME button ...

Page 43: ...ing process Step 5 FOLLOW STEPS 5 15 on pages 28 31 to perform the deliming NOTE The DELIME START button disappears and can not be pressed when the machine is filling or washing Delime Start is only available when the machine is idle and READY is displayed on the main screen ...

Page 44: ...iner See page 23 Maintenance MAINTENANCE Monthly 1 Inspect interior of machine for lime deposits and clean 2 Check o rings on spray arm piping connections 3 Clean any accumulated scale from the heating element 4 Inspect the spray arms o rings and ensure all plugs are installed 5 Inspect the final rinse arms for missing o rings 6 Inspect the pawl bar and drive assembly for damage or missing parts 7...

Page 45: ... rack Poor wash results Detergent not added to tank Wares incorrectly loaded in dishrack Clogged screens Clogged spray arms Thermostat defective End plugs missing Water temperature low Check detergent suppy Reposition wares or reduce amount of wares Clean screens Clean spray arms Contact Service Agent Check spray arms Check incoming water temperature Dishwasher conveyor will not run DWELL feature ...

Page 46: ...38 Blank Page This Page Intentionally Left Blank ...

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