Champion 100496 Instructions Manual Download

Page: 1 / 30

OWNER’S MANUAL & OPERATING INSTRUCTIONS

12039 Smith Ave.

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

SAVE THESE INSTRUCTIONS

Important Safety Instructions
are included in this manual.

REV 100496-20210608

6250 Starting Watts / 5000 Running Watts

PORTABLE GENERATOR

Recoil Start

100496

MODEL NUMBER

TED

WARRAN

A R • AÑO

Summary of Contents for 100496

Page 1: ...0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual REV 100496 20210608 6250 Starting Watts 5000 Running Watts PORTABLE GENERATOR Recoil Start 100496 MODEL NUMBER A D A T I M I L A Í T N A R A G L I M ITED WARRAN T Y Y EAR AÑO S 3 ...

Page 2: ...re Team Toll Free at 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during stor...

Page 3: ...ounding 12 Do Not Overload Generator 12 Capacity 12 Power Management 12 Operation at High Altitude 13 Maintenance and Storage 13 Engine Maintenance 13 Oil 13 Spark Plugs 14 Air Filter 14 Spark Arrester 14 Cleaning 14 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage 15 Generator Storage 15 Specifications 17 Engine Specifications 17 Generator Specifications 17 Fuel 17 Oil 17 S...

Page 4: ... ensure the accuracy and completeness of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET highly value how our products are designed manufactured operated and are serviced and also highly value your safety and the safety of others we would like you to take the time to review this prod...

Page 5: ...us situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation w...

Page 6: ...ate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only approved spark plug testers WARNING Running engines produce ...

Page 7: ... speed DO NOT modify the generator in any way CAUTION Cancer and Reproductive Harm www P65Warnings ca gov WARNING Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration When adding or removing fuel Turn the generator off and let it cool for at least two m...

Page 8: ...oke Used to start the engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to start the engine 6 Oil Filler Cap Check and fill engine oil level 7 Power Panel See Power Panel section 8 Handle 9 Ground Terminal Consult an electrician for local grounding regulations 1...

Page 9: ...it Breakers Protects the generator against electrical overloads Push to reset breaker 4 120 Volt AC 20 Amp Duplex 2 GFCI 5 20R May be used to supply electrical power for the operation of 120 Volt AC single phase 60 Hz electrical loads 5 120 240 Volt AC 30 Amp Twist Lock Receptacle NEMA L14 30R May be used to supply electrical power for the operation of 120 240 Volt AC single phase 60 Hz electrical...

Page 10: ...with the following parts Wheel Kit 8 in Wheel 2 Pin Roll Ø16x90 for Wheel 2 R Pin 2 Handle 1 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Pin Roll Ø8x40 for Handle 1 R Pin R5 for Handle 1 Other Oil 1 2 qt 1 1 L Oil Funnel 1 CONTROLS AND FEATURES ...

Page 11: ...d to provide a surface area to install the wheel kit and support leg Install the Wheel Kit 1 Before adding fuel and oil tip the generator on it s side 2 Slide the wheel pin roll 12 through the wheel 13 from the outside 3 Slide the pin roll through the mount point on the frame 4 Secure the R Pin 14 5 Repeat steps 2 4 to attach the second wheel Install the Support Leg 1 Align the Support Foot 36 wit...

Page 12: ...earing NOTE 20 0 20 40 60 Ambient temperature Recommended Engine Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 The recommended oil type is 10W 30 automotive oil NOTE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not increase the recommended oil change interval NOTE We consider the first 5 hours o...

Page 13: ... s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 87 and an ethanol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap 5 Slo...

Page 14: ...ion the muffler and exhaust fumes produced will become hot If adequate cooling and breathing space are not supplied or if the generator is blocked or contained temperatures can become extremely heated and may lead to fire Surge Protection Electronic devices including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affe...

Page 15: ...FF position 4 Let the engine run until fuel starvation has stopped the engine This usually takes a few minutes 5 Press the engine switch to the OFF position Important Always ensure that the Fuel Valve and the Engine Switch are in the OFF position when the engine is not in use If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and f...

Page 16: ...0062832 6562 ft 2000 m WARNING Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine For operation at lower elevations the originally supplied standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance The owner ...

Page 17: ...the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking NOTE DRAIN BOLT Spark Arrester 1 Allow the engine to cool completely before servicing the spark arrester 2 Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark ...

Page 18: ...level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors Use a damp cloth to clean exterior surfaces of the generator Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the generator Inspect all air vents and cooling slots to ensure that they are clean and...

Page 19: ...can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn into the carburetor and cause damage to the engine and or potential hazards There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels Any dama...

Page 20: ...tain the spark plug gap is 0 6 0 8 mm or 0 024 0 031 in Fuel Fuel capacity is 5 7 gallons 21 5 L Use regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less than 10 by volume An Important Message About Temperature Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is nee...

Page 21: ...l Yellow Y Bu G R Gray Gr Br Brown Orange O LB Light blue Light green LG Pink P Bl Bl O Y G Y G MW 1 MW 2 R R Gr Generator Symbolic Circuit ON OFF JG E FS IG Wire Color Switch State Y G Control Panel Symbolic Circuit Neutral Post Earthing W Bu Bl Bl Breaker 20A VFT Y Y G G1520LA A G1520LA B L14 30R Breaker 20A W W W W R R Bl Bl Bl Y G R Engine Switch Gr O O O Gr JG FS E IG Wiring Diagram ...

Page 22: ...19 ENGLISH 100496 SPECIFICATIONS Parts Diagram ...

Page 23: ...nge Bolt M6 12 1 44 100018662 0001 Generator End Cover 1 45 100011250 0002 Flange Bolt M5 14 2 Part Number Description Qty 46 100020167 Support End Cover 1 47 100011252 0001 Flange Bolt M5 18 7 48 100018611 AVR 1 49 100018595 Carbon Brush Assembly 1 50 100010885 0004 Spring Washer Ø5 3 51 100010919 0002 Flat Washer Ø5 1 52 100018701 Terminal Block 1 53 100011296 0001 Flange Bolt M6 x 160 4 54 1000...

Page 24: ...21 ENGLISH 100496 SPECIFICATIONS Engine Parts Diagram ...

Page 25: ... 1 54 100003129 Wrist Pin 1 55 100003453 Connecting Rod 1 56 100003432 Bolt Connecting Rod 2 57 100011217 0002 Flange Bolt M6 16 2 Part Number Description Qty 58 100010037 Oil Level Sensor 1 59 100007113 Shroud 2 1 60 100010788 Bearing TM6206 P63 2 61 100003951 Crankshaft 1 62 100004320 Camshaft 1 63 100010522 0001 Washer Ø16 Ø24 0 5 1 64 100030244 Washer Ø30 x Ø40 x 0 2 1 65 100010159 Gasket Cran...

Page 26: ...e proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open ...

Page 27: ...d beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as ...

Page 28: ...n system catalytic converter and other exhaust emission related assemblies Where a warrantable condition exits CPE will repair your small off road engine SORE at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission control system is warranted for two years If any exhaust and evaporative emission related part on your engine or equ...

Page 29: ...ted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such exhaust and evaporative emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to th...

Page 30: ...ive Controls Fuel Tank Fuel Cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Gaskets Liquid Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your ...

Search results

Summary of Contents for 100496

Reviews:

Related manuals for 100496

Brands by name

Popular brands

Champion 100496, Instructions Manual

Search results

Summary of Contents for 100496

Reviews:

Related manuals for 100496

Brands by name

Popular brands