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OWNER’S MANUAL & OPERATING INSTRUCTIONS

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

SAVE THESE INSTRUCTIONS 

Important Safety Instructions 
are included in this manual.

MADE IN CHINA

REV 76522-20130320

3000 PSI / 2.5 GPM

PRESSURE WASHER

Trigger Start

 Portable

76522

MODEL NUMBER

Summary of Contents for Trigger Start 76522

Page 1: ...Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 76522 20130320 3000 PSI...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...Use 14 System Flush 15 Depressurize System 15 Operating Tips 15 Stopping the Engine 16 To Stop the Engine Using the Trigger Start feature 16 Operation at High Altitude 16 Maintenance and Storage 17 E...

Page 4: ...f purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessor...

Page 5: ...zardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may...

Page 6: ...plug testers WARNING Running engines produce heat Severe burns can occur on contact Combustible material can catch fire on contact DO NOT touch hot surfaces Avoid contact with hot exhaust gases Allow...

Page 7: ...aying is stopped even if only for a few moments DANGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can res...

Page 8: ...use 2 Fuel Valve Knob 3 Air Filter Protects the engine by filtering dust and debris from the intake air 4 Recoil Starter Used to start the engine 5 Quick Drain Oil Draining System Used to quickly drai...

Page 9: ...tart or stop the pressure washer 2 Trigger Start Switch Automatic ON OFF technology 3 Quick Connect Hose Output Used to easily connect and disconnect high pressure hose 4 Garden Hose Input Used to con...

Page 10: ...the gun 2 The engine will attempt to start approximately 3 seconds after water begins to flow out of the gun There is no need to manually choke the engine The Engine Control Module automatically chok...

Page 11: ...Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Handle 1 Flange Bolt M8x45 for Handle 2 Nut M8 4 Gun Assembly Pressure Gun 1 Wand 1 Wand Holder Clamp 2 Flange Bolt M5x12 for Clamp...

Page 12: ...and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Repeat steps 2 4 to attach the second wheel Install the Support leg 1 Attach the support leg to the...

Page 13: ...ergent hose into pressure washer detergent not included Attach the Hose Hanger 1 Slide Hose Hanger over the top of frame recoil side 2 Align Hose Hanger with mounting points on frame 3 Slide the bolt...

Page 14: ...CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the pressure washer as a result of failure...

Page 15: ...roved container to transfer the fuel to the pressure washer DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes...

Page 16: ...release the switch and wait at least ten seconds before attempting to start the engine again 5 6 then pull rapidly 7 Do not over choke As as soon as engine starts move the choke lever to the RUN posit...

Page 17: ...er approximately 2 minutes passing without the pulling of the gun trigger while the engine is running Running the engine and not pulling the trigger causes the water temperature inside the pump to hea...

Page 18: ...the fuel supply valve NEVER disconnect the high pressure discharge hose from the machine while the system is pressurized WARNING Running the unit for more than two minutes without spraying water caus...

Page 19: ...des increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fou...

Page 20: ...rage Engine Maintenance To prevent accidental starting remove and ground spark plug wire before performing any service Oil Change oil when the engine is warm Refer to the oil specification to select t...

Page 21: ...Nozzle Detach the quick connect nozzle from the wand Use a small wire rod paper clip to loosen up any particles in the quick connect nozzle and flush with water Use a damp cloth to clean exterior sur...

Page 22: ...d from the battery DANGER Engine Stored for Less than 30 Days 1 Allow the engine to cool completely before storage 2 Clean engine according to the Maintenance section 3 To extend the fuel storage life...

Page 23: ...1 Apply all storage instructions from previous sections 2 Make sure pressure washer hose is free of all water before storing for winter 3 In order to prevent the pump from freezing you will need to in...

Page 24: ...plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Pressure Washer Specifications Model 76522 Max Pressure 3000 PSI Max Water Temperature 104 F 40 C Flow Cap...

Page 25: ...filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section in manual Pump is sucking air Check all hoses and fittings make sure they are securely tig...

Page 26: ...7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 7...

Page 27: ...r Gasket 1 43 254 250501 06 Connector M18 1 1 44 2 02 019 Nut NH3 4 1 45 254 250501 05 Connector G1 2 M18 1 1 46 254 250008 00 Pump Controler 1 47 2 07 017 O Ring Rubber 1 48 254 250501 07 Connector G...

Page 28: ...46 47 21 22 23 24 108 107 106 104 103 53 52 126 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 45 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 76 59 12 77 98 96 105 81 73...

Page 29: ...6 041000 01 Camshaft 200 Single Engine EPA 1 63 2 14 012 Woodruff key 4 7 5 19 1 64 2 08 037 Bolt Drain M10 1 25 25 1 65 26 050005 00 Piston 1 Part Number Description Qty 66 23 050003 00 Wrist Pin 1 6...

Page 30: ...Use and Maintenance This warranty will not apply to parts and or labor if this pressure washer is deemed to have been misused neglected involved in an accident abused loaded beyond the pressure washe...

Page 31: ...and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL S...

Page 32: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 33: ...rburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original pur...

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