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201001 - 5500W WIRELESS REMOTE START INVERTER GENERATOR

MAINTENANCE

29

4.  Use pliers to slide the spring clamp down the oil drain hose 

and pull the hose off the plug bracket.

5.  Point the hose into a drain pan and allow the oil to drain 

completely. NOTE: The hose end must be lower than the 
engine base to allow the oil to drain.

6.  Replace oil drain hose onto plug bracket and slide spring 

clamp back into position.

7.  Add oil according to 

Add Engine Oil

 in 

Assembly

 section, 

reinstall maintenance cover and rotate fasteners to the locked 
position. DO NOT OVERFILL. Oil not included for routine 
maintenance.

8.  Dispose of used oil at an approved waste management 

facility.

 

NOTICE

Once oil has been added, a visual check should show oil 
about 1-2 threads from running out of the fill hole. If using the 
dipstick to check oil level, DO NOT screw in the dipstick while 
checking.

Cleaning and Adjusting the Spark Plug

1.  Turn the maintenance cover fasteners to the unlocked 

position and remove the cover.

2.  Remove the spark plug cable from the spark plug.

3.  Use a 13/16 in. (21 mm) socket (not included) to remove the 

plug.  

4.  Inspect the electrode on the plug. It must be clean and not 

worn to produce the spark required for ignition.

5.  Make certain the spark plug gap is 

0.028-0.031 in. (0.7-0.8 mm).

SPARK PLUG GAP

6.  Refer to the spark plug types in 

Specifications 

when replacing 

the plug.

7.  Firmly re-install the plug.

8.  Attach the spark plug cable to the spark plug.

9.  Reinstall the maintenance cover.

Cleaning the Air filter

1.  Turn the maintenance cover fasteners to the unlocked 

position and remove the cover.

Summary of Contents for 201001

Page 1: ...the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice This product meets the requirements of the PGMA Portable Generator Manufacturers Association standard ANSI PGMA G300 2015 Safety and Performanc...

Page 2: ...t all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of breath Dizziness Fatigue STAY ALERT WITH CARBON MONOXIDE DETECTORS POINT FUMES AWAY FROM NEARBY PEOPLE KEEP IT OUTSIDE AND AWAY FROM DOORS WINDOWS AND GARAGES ALWAYS READ THE OPERATOR S MANUAL FIRST MA...

Page 3: ...ration 26 Stopping the Engine 26 Moving the Generator 27 Operation at High Altitude 28 Maintenance 28 Cleaning the Generator 28 Changing the Engine Oil 28 Cleaning and Adjusting the Spark Plug 29 Cleaning the Air Filter 29 Cleaning the Spark Arrestor 30 Replacing Fuel Fill Assist LED Batteries 30 Adjusting the Governor 31 Generator Battery 31 Remote Key Fob Battery 31 Maintenance Schedule 31 Stora...

Page 4: ...ce Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the ge...

Page 5: ...ace Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electri...

Page 6: ...n result in entanglement traumatic amputation or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and turned on CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generat...

Page 7: ...ine directly into the generator at the gas station Always use an approved container to transfer the fuel to the generator DO NOT overfill the gasoline tank Always keep gasoline away from sparks open flames pilot lights heat and other sources of ignition When starting the generator DO NOT attempt to start a damaged generator Always check that the gasoline cap air filter spark plug fuel lines and ex...

Page 8: ...ler and engine components are extremely HOT and cause burns Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws and regulations relating to fire prevention requirements If installed clean every 100 hours or every season ADVERTENCIA NO TOCAR Los gases de escape el silenciad...

Page 9: ...irements before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosio...

Page 10: ...f Gasoline Valve Off Run Move choke lever to RUN position Choke Move choke lever to CHOKE position Circuit Breaker Reset Push RV Ready Receptacle 12V Direct Current Ground Terminal Parallel Connection s Neutral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator SYMBOL MEANING LED Light Button Wireless Pair Choke Button Overload Reset Switch Low Oil ECO Econ...

Page 11: ...hould be used in the next steps See page 31 Generator Battery section for instructions on recharging the battery 5 Choke engine 5a Press the choke button or 5b Remove maintenance cover and move choke lever to CHOKE position 6 Pull the recoil cord 7 Run engine 7a Press the choke button or 7b Move the choke lever to RUN position and replace maintenance cover 8 Plug in desired device Stopping the Eng...

Page 12: ...trol Panel section 2 Fuel Fill Assist LED Push activated LED used to illuminate the gasoline fill area 3 Fuel Cap Remove to add fuel 4 Carrying Handle s Used to lift or carry the unit 5 Folding Handle Extendable handle used to move unit by lifting and rolling on wheels Do not use to lift or carry the unit 6 Recoil Starter Used to manually start the engine 7 Never Flat Wheels 5 5 in 14 cm 8 Muffler...

Page 13: ...regulations 8 LED Light RECEPTACLES A z 12V DC 8A Automotive May be used to supply electrical power for operation of 12 Volt DC 8 Amp electrical loads B A 4 120V AC 20A NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads C t 120V AC 30A RV NEMA TT 30R May be used to supply electrical power for operation of 120 Volt AC 30 Amp sin...

Page 14: ...z Run Time R Run time of the generator for the current session Example 6 hours Total Run Time Total run time of the generator since first operation Example 16 hours Output Continually displays generator output The output power will be displayed at all times on the bottom The output power shown is based on the electrical load connected to the generator As the output increases more white LED lights ...

Page 15: ...on on the Remote Key Fob for five 5 seconds until the green light on the ignition control button goes out FCC Statement for Remote Control Device 1 This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1a This device may not cause harmful interference 1b This device must accept any interference received including interference that may cause undesir...

Page 16: ...201001 5500W Wireless Remote Start Inverter Generator Controls and Features 16 Parts Included Accessories Dual Port USB Adapter 5v 2 4A 1 Remote Key Fob 1 Engine Oil 20 3 fl oz 600 ml Oil Funnel 1 ...

Page 17: ...dd Engine Oil WARNING DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the generator as a result of failing to follow these instructions will void your warranty NOTICE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTICE The recommen...

Page 18: ...y to allow stator windings to heat and cool Adjusting the load will also cause engine speed to vary slightly and help seat piston rings After the 5 hour break in period change the oil NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not decrease the recommended oil change interval Full synthetic 5W 30 oil will aid in starting in cold ambient 41º F ...

Page 19: ...ine alone These ethanol blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor The compromised gasoline can be drawn into the carburetor and cause damage to the engine and or create potential hazards If a fuel stabilizer is used confirm that it is formulated to work with ethanol gasoline blends Any damages or hazards caused by using ethanol blended gasol...

Page 20: ...ce and servicing Always place the generator in a well ventilated area NEVER place the generator near air intake vents or where exhaust fumes could be drawn into occupied or confined spaces Always carefully consider wind and air currents when positioning generator Always allow generators to properly cool before transport or for storage purposes Failure to follow proper safety precautions may result...

Page 21: ...lease the STOP button on the remote key fob The green LEDs on the remote key fob and the Ignition Control Button will blink once simultaneously to indicate program is erased and generator is ready for pairing 5 Push and release the START a button on the remote key fob The green LEDs on the remote key fob and the Ignition Control Button will blink once simultaneously to indicate program is erased a...

Page 22: ...attempt to adjust the choke The remote system will automatically close and open the choke 1 Turn the fuel dial to the ON position 0000 X XX A ECO 2 Press the ignition control button to enter standby mode If generator was turned off using the remote key fob within the last 12 hours it will already be in standby mode 0000 X XX A ECO 3 Press and release the START button on the remote control DO NOT h...

Page 23: ...X XX A ECO 3 Press the ignition control button to enter standby mode 0000 X XX A ECO 4 Press the CHOKE button 0000 X XX A ECO 5 Pull the recoil cord slowly until resistance is felt and then pull rapidly 6 Do not over choke As soon as engine starts push the choke button one time to set the choke to the RUN position Choke button will no longer be illuminated when in RUN position 0000 X XX A ECO NOTI...

Page 24: ... Do not over choke As soon as engine starts move the choke lever to the RUN left position NOTICE When starting using manual choke lever Keep choke in CHOKE position for only 3 start attempts After 3 start attempts move the choke to the RUN position for up to the next 3 start attempts Too much choke leads to spark plug fouling engine flooding due to the lack of incoming air This will cause the engi...

Page 25: ...l the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Starting wattage is the surge of power needed to start some electric driven equipment Following the steps listed under Power Management will guarantee that only one device wi...

Page 26: ... including the lines and plug connections are in good condition before connection to the generator WARNING Do not start the vehicle while the battery charging cable is connected and the generator is running It will not give the battery a boost of power The vehicle or the generator may be damaged Charge only vented wet lead acid batteries Other types of batteries may burst causing personal injury o...

Page 27: ...wo 2 weeks or longer please see the Storage section for proper engine and fuel storage Moving the Generator CAUTION NEVER lift or carry the generator using the folding handle NEVER tilt sideways while moving the generator ALWAYS place the generator on its wheels in the upright position ALWAYS turn the generator off and ensure the fuel valve is closed ALWAYS make sure engine and muffler are cooled ...

Page 28: ...g the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance MAINTENANCE Make certain that the generator is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors WARN...

Page 29: ...ed a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking Cleaning and Adjusting the Spark Plug 1 Turn the maintenance cover fasteners to the unlocked position and remove the cover 2 Remove the spark plug cable from the spark plug 3 Use a 13 16 in 21 mm socket not included to remove the...

Page 30: ...ach with the screws removed in step 2 CAUTION Failure to clean the spark arrestor will result in poor engine performance NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required When ordered spark arrestors are required for operation of this generator in National Forest lands In California this generator must not be used on any forest cover...

Page 31: ...harge the Battery For a generator equipped with batteries for electric starting proper battery maintenance and storage should be followed A trickle charger or battery maintainer should be used to charge the battery while the generator is in storage Maximum charging rate should not exceed 1 5 amps Follow the instructions included with the trickle charger or battery maintainer The battery should be ...

Page 32: ...er may gum up and clog the carburetor if it isn t used or drained within 2 4 weeks If using the generator within 2 weeks follow the steps according to Stopping the Engine section 1 If not using the generator for 2 4 weeks begin by making sure all appliances are disconnected from the generator 2 Start the generator as instructed in Starting the Engine section 3 Turn the fuel dial to the GASOLINE VA...

Page 33: ...l regulations or guidelines 6 Turn the fuel dial to the STOP position 7 Follow steps 9 15 according to Mid Term Storage Removing from Storage NOTICE If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and or carburetor all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up This process i...

Page 34: ... C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in the Recommended Engine Oil Type table Fuel Specifications Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10 or less by volume DO NOT USE E15 or E85 DO NOT OV...

Page 35: ...ery is dead Replace remote control battery Generator battery is dead Recharge generator battery Generator is not in standby mode Ensure fuel dial is in the ON position and ignition control button is flashing green for standby mode Standby mode will turn off automatically after 12 hours Generator out of range of remote signal Remote must be with 80 feet of generator Obstructions in between generato...

Page 36: ...green Other Contact the help line Engine hunts or falters Engine governor defective Contact the help line Dirty fuel valve Clean the fuel valve Carburetor is dirty and running lean Contact the help line Choke in wrong position Move choke until it stops under RUN position or push in completely Repeated circuit breaker tripping Overload Review load and adjust See Connecting Electrical Loads Faulty p...

Page 37: ... improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures d...

Page 38: ...ol system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are responsible for the performance of the required maintenance listed in your Owner s Manual...

Page 39: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 3d Repair or ...

Page 40: ...nister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal bu...

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