Chamberlain HJ Owner'S Manual Download Page 1

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The Chamberlain Group, Inc.
A DUCHOSSOIS ENTERPRISE
845 Larch Avenue
Elmhurst, Illinois 60126

OWNER'S MANUAL

SERIES 2000

MODEL HJ

HEAVY DUTY

BELT DRIVEN JACKSHAFT OPERATOR

LOCATE CONTROL STATION SO THAT DOOR IS WITHIN

SIGHT OF PERSON OPERATING THE CONTROL. DOOR

MUST BE CONTROLLED BY 3 BUTTON STATION ONLY.

FORINDOOR USE ONLY

INSTALL MORE THAN 8' ABOVE FLOOR

CAUTION

CONNECT REVERSING EDGE

SWITCH - SEE INSTALLATION

INSTRUCTIONS

Model No.

Serial No.

Horsepower

Voltage/Phase

Amperage

Rated Load

Lift-Master

The Professioal Line

U L

196L LISTED

COMMERCIAL DOOR OPERATOR

ASSEMBLED IN MEXICO

CONTROL

WIRING

COMMERCIAL DOOR OPERATOR

LISTED

NOT FOR RESIDENTIAL USE

Serial #

(located on electrical box cover)

Installation Date

Wiring Type

Summary of Contents for HJ

Page 1: ...R U S E O N L Y I N S T A L L M O R E T H A N 8 A B O V E F L O O R C A U T I O N C O N N E C T R E V E R S I N G E D G E S W I T C H S E E I N S T A L L A T I O N I N S T R U C T I O N S M o d e l N o S e r i a l N o H o r s e p o w e r V o l t a g e P h a s e A m p e r a g e R a t e d L o a d L i f t M a s t e r T h e P r o f e s s i o a l L i n e U L 1 9 6 L L I S T E D C O M M E R C I A L D O ...

Page 2: ... REVERSING EDGE Optional Electric or Pneumatic Sensing Device attached to the Bottom Edge of Door A REVERSING EDGE IS STRONGLY RECOMMENDED FOR ALL COMMERCIAL OPERATOR INSTALLATIONS REQUIRED WHEN THE 3 BUTTON CONTROL STATION IS OUT OF SIGHT OF DOOR OR ANY OTHER CONTROL AUTOMATIC OR MANUAL IS USED SEE PAGE 8 MOTOR TYPE Continuous Duty HORSEPOWER 1 2 1 2 3 4 1 HP Single or Three Phase SPEED 1725 RPM ...

Page 3: ... Figure 1 6 Shaft Support Bracket with Bearing Not Supplied Door Sprocket Door Sprocket Mounting Bracket Optional Drive Sprocket Direction of Output Shaft Rotation for OPEN Front of Hood Mounting on Rolling Steel Doors Mounting Bracket Optional Mount Door Sprocket to Door Sprocket Supplied with Door Not with Operator Refer to Door Owner s Manual for Installing Door Sprocket Installation of Operato...

Page 4: ...ation of Operator to Sectional Door Metal Building Make up Box Not Provided Take up Reel Optional Coil Cord Optional Pneumatic Air Switch Not required or supplied when electric sensing edge is used Air Hose Reversing Edge Wire 24V REEL OPTIONAL Take up reel should be installed 12 above top of door COIL CORD OPTIONAL Connect operator end of coil cord to junction box not supplied fastened to the wal...

Page 5: ...mber 1 800 528 6563 for assistance W A R N I N G TO PREVENT ENTRAPMENT DO NOT START DOOR DOWNWARD UNLESS DOORWAY IS CLEAR OPEN CLOSE STOP Control Station WARNING Notice Push Buttons WARNING DISCONNECT POWER AT THE FUSE BOX BEFORE PROCEEDING OPERATOR MUST BE PROPERLY GROUNDED AND CONNECTED IN ACCORDANCE WITH LOCAL ELECTRICAL CODES NOTE THE OPERATOR SHOULD BE ON A SEPARATE FUSED LINE OF ADEQUATE CAP...

Page 6: ...bottom of the door even with top of door opening 4 Repeat Steps 1 and 2 for close cycle Be sure close limit actuator is engaged as door fully seats at the floor If other problems persist call our toll free number for assistance 1 800 528 6563 CLOSE OPEN Travel Nut Retainer Open Limit Nut Close Limit Nut Close Limit Switch Open Limit Switch CLS OLS ADLS SLS Actuator Actuator Press Travel Nut Retain...

Page 7: ...7 MEMO ...

Page 8: ...LWAYS DISCONNECT OPERATOR FROM POWER SUPPLY ADJUST CLUTCH MAINTENANCE SCHEDULE Check at the intervals listed in the following chart 8 WARNING IF CONTROL STATION CANNOT BE INSTALLED WHERE DOOR IS VISIBLE OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANC...

Page 9: ...noid 115V 1 204B118 1 Solenoid 230V 1 204B118 2 Solenoid 460V 1 3 113B49 Brake Lever Pivot 1 4 179A46 Brake Release Stud 5 142A143 Brake Stud Plate 1 ITEM PART NO DESCRIPTION QUANTITY 6 1B4421 Brake Shoe Assy 2 7 60B31 Brake Drum 1 8 179B45 Brake Pivot Stud 3 9 184A111 Brake Spacer 4 10 1B3933 Conduit Assy M Series 1 1B4044 Conduit Assy H Series 1 11 31D387 Cover 1 12 31A388 Dome Plug 1 REPAIR PAR...

Page 10: ...ed Brown Blue Brown Red Red Red Red Red Red Red Red Red Yellow Black Black Red Yellow T12 T11 T10 T9 T8 T7 T6 T5 T4 T3 T2 T1 1 2 3 Brown Gry Wht Yellow Red Yellow Black Orange Blue Orange Orange White Blue Red Red White Orange Orange Orange Black Hot 115V 1Ø Hot 230V 1Ø Neutral 115V 1Ø Hot 230V 1Ø Open Stop TI TL S IR SW4 SW3 SW2 SW1 Open Close Sensing Device Open Timer Close Black Red BRAKE IF RE...

Page 11: ... P1 7 P2 1 C C 3 5 IR2 Blue Blue SLS ADLS Brown P2 14 8 Rollback Option Sense to Reverse 7 SW2 10 Open Timer to Close Open Close S 1 6 4 P2 12 Grey SW3 P1 14 SW2 P1 13 2 CLOSE Close Timer 11 1 5 TI 2 Red P1 8 Brown 4 6 TL 1 A1 A2 4 TIMER TO CLOSE ONLY P2 11 Orange Orange Blue Blue Blue Brake If Req d S W 3 9 6 S 2 Timer Defeat Switch Place Jumper Between 3 4 If a Stop Button Is Not Used SW4 115 Va...

Page 12: ...ht Yellow Red Yellow Black Orange Blue Orange White Blue Red Red White Orange MOTOR Open Close Stop TI TL S SW4 SW3 SW2 SW1 Open Close Sensing Device Open Timer Close Black Red BRAKE IF REQUIRED OPEN CLOSE A2 13 L3 T2 T1 NO NO NO NO NO NO NO NO 14 T3 T2 T1 A2 NO NO NO NO NO NO NO NO A2 A1 L2 L1 13 L3 A2 A1 L2 L1 14 T3 L2 L1 L3 JU2 JU1 T2 T1 T3 Red Red 1 3 1 2 HP Three Phase 3 4 to 2HP ThreePhase O...

Page 13: ...rse 7 SW2 9 10 Open Timer to Close Open Close S 1 6 4 P2 12 TS Grey SW3 P1 14 SW2 P1 13 2 CLOSE Close Timer 11 5 TI 2 Red P1 8 Brown 4 6 TL 1 A1 A2 4 TIMER TO CLOSE ONLY P2 11 Orange Orange Blue Blue Hot 3Ø Hot 3Ø Three Phase Overload Relay 3 4 HP to 2 HP Only Blue If 3Ø 1 3 or 1 2 HP T stat with External Interlock NOTE Remove Jumper If External Interlock Used or If 3Ø 1 3 or 1 2 HP with T stat S ...

Page 14: ...to close Open button can be connected to activate timer if desired Auxiliary controls can be connected to open and activate timer to close or to open and close without activating timer If timer has been activated reinitiation of the timer to close circuit will recycle the timer Includes wiring for sensing devices to reverse which will NOT activate time TS 3 Button Function Momentary contact to ope...

Page 15: ... MOTOR WIRING DIAGRAMS Motor 230 V T1 T7 T4 T2 T8 T3 T6 T5 T9 Yellow Orange Blue Black Red Cable Motor 460 V T1 T7 T4 Yellow Orange Blue Black Red Cable T9 T6 T3 T2 T5 T8 Motor 460 V T1 T7 T4 Yellow Orange Blue Black Red Cable T9 T6 T3 T2 T5 T8 P1 P2 DENOTES WIRENUT CONNECTION T1 Blue Black Motor Cable Blue T8 Red Red Yellow Orange T4 Yellow T5 Black 1KΩ 5W 115V 1 3 1 2 H P 115 V only 1 3 1 2 H P ...

Page 16: ... C IR C U IT OPEN CLOSE C O N T R O L W I R I N G 10 14 12 11 37 42 41 22 43 34 17 3 33 39 3 28 18 15 35 30 19 25 2 21 29 40 27 6 25 26 13 36 20 31 31 32 23 5 1 24 16 38 17 8 26 7 4 ILLUSTRATED PARTS HT HJ SERIES ELECTRICAL BOX ...

Page 17: ...3D120 1 HP 460V 3 PHASE 123D120 REMARKS Overload to be set at 115 maximum of motors rated current REPAIR PARTS HT HJ SERIES ELECTRICAL BOX ITEM NO PART NO QTY DESCRIPTION 1 1B3727 1 Terminal Assy 3 Lug 2 41K4304 1 Switch Bracket Assy Aux Sensing 3 1B3796 1 Ltd Shaft Sprocket Assy 4 1B3938 1 Cover Hinge Assy 5 1C3937 1 Electric Box Assy 6 1D4017 1 Wire Harness 7 11A012 1 Flanged Sleeve Bearing 8 41...

Page 18: ...18 ILLUSTRATED PARTS OPERATOR MODEL HJ 1 13 3 2 4 22 5 14 6 16 15 19 12 17 11 7 8 9 10 7 7 8 19 20 21 18 ...

Page 19: ...te Brg 3 4 I D Kit 8 41K4498 2 Ball Bearing Kit 1 I D 9 1C3690 1 1 Output Shaft Assy 10 1C3687 1 1 Shaft Assy Hoist 11 1C3691 2 1 Shaft Assy Pulley 12 20B9 1 V Belt 5L 13 144B37 1 Pulley 2 1 2 5L 14 59D48 1 Frame Jack Right 15 59D48 1 1 Frame Jack Left 16 184B97 4 Spacer 17 41K4346 1 Disconnect Arm Assy 18 144C38 1 Pulley 8 5L 19 41K4301 1 Clutch Assy Kit 20 1A3741 4 Chain Assy 41 Pitches 21 22A14...

Page 20: ...OR MORE OPEN TO ACTIVATE TIMER ROLLBACK WIRING TYPES D1 WIRING TYPES D1 WIRING TYPES T TS T10 T4 WIRING TYPES E2 1 BUTTON STATION OR ANY AUXILIARY DEVICE T6 T7 RESIDENTIAL RADIO CONTROLS OPEN CLOSE WIRING TYPES B2 T TS T6 T10 OPEN TIMER TO CLOSE WIRING TYPES T TS OPEN TIMER TO CLOSE WIRING TYPES T TS T3 T10 T12 SENSING DEVICE TO REVERSE OR STOP EXTERNAL INTERLOCK TIMER DEFEAT SWITCH WIRING TYPES B...

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