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6.0 Installation & Setup
13
6.3 Re-Crating and Shipping
Save the packing materials and braces. All packing blocks and hardware should be saved or
reproduced in order to ship the machine again. If the machine is not repacked as it came from the
factory, damage will result when trucked.
Remove the knife before shipping.
Brace the back-end of the table to the skid using a 2x4.
Use a skid larger than the outer tip-to-tip dimensions of the machine.
Block the counter-weight according to page 12, Figure 2 and 3
Remove the hydraulic breather cap and plug with a ¾ NPT plug.
Always lift and transport from the front of the machine. The carton has lifting instructions, so
it must be placed properly on the skid.
Challenge is not responsible for an improperly packed machine. The skid and packing materials are
available for purchase from Challenge.
6.4 Lifting Instructions
Professional riggers should do unpacking, handling, and positioning. If handling or unpacking is a
problem, your dealer or a local trucking facility should be able to supply or recommend a qualified
rigger. This 3750-lb/1701-kg machine should be moved with experienced people and the proper
equipment. Do not risk personal injury or damage by attempting to move machinery with makeshift
equipment or inadequate manpower.
Lifting straps may also be used to lift the machine by placing the straps around the front and rear of the
table. When straps are used in this way, wood blocks must be placed beside the lead screw to prevent
damage, (Figure 4). A bent lead screw will cause the backgauge to bind. The lead screw cover must
also be removed. Do not strap around the lead screw cover.
Figure 4
The backgauge should be positioned all the way to the front of the table and straps placed as close
the machine body as possible. Gently lift the cutter, remove the skid and carefully place the cutter on
the floor.
6.5 Cleaning
Wipe down the table and bare metal surfaces with a non-flammable solvent such as CRC or blanket
wash. The table surface is cast iron and will rust if left unprotected. Coat the table with a non-
abrasive wax. A Cutter Care Kit, p/n 16077, with cleaner and wax, is available thru your Authorized
Challenge Dealer. The protective film on the console may be removed. Never clean console with
petroleum based solvents. Damage will result. See also Cleaning under Maintenance Guide on
page
37.
Summary of Contents for CHAMPION 370 TC
Page 10: ...5 0 Footprint 10 5 0 Footprint...
Page 12: ...6 0 Installation Setup 12 Figure 2 Figure 3...
Page 22: ...7 0 Operation 22 NOTES...
Page 56: ...10 0 MAIN ASSEMBLIES 56 10 0 MAIN ASSEMBLIES 10 1 Main Assembly Front view 49300 Sh t 1 Rev A...
Page 57: ...10 0 MAIN ASSEMBLIES 57 10 2 Main Assembly Side View 49300 Sh t 2 Rev A...
Page 58: ...10 0 MAIN ASSEMBLIES 58 10 3 Main Assembly Top View 49300 Sh t 3 Rev A...
Page 59: ...10 0 MAIN ASSEMBLIES 59 10 4 Main Assembly Rear View 49300 Sh t 4 Rev A...
Page 60: ...10 0 MAIN ASSEMBLIES 60 10 5 Main Assembly Clamp 49300 Sh t 5 Rev A...
Page 61: ...10 0 MAIN ASSEMBLIES 61 Main Assembly Clamp 49300 Sh t 5 Rev A cont d...
Page 62: ...10 0 MAIN ASSEMBLIES 62 10 6 Main Assembly Knife 49300 Sh t 6 Rev A...
Page 63: ...10 0 MAIN ASSEMBLIES 63 10 7 Main Assembly Table 49300 Sh t 7 Rev A...
Page 64: ...10 0 MAIN ASSEMBLIES 64 Main Assembly Table 49300 Sh t 7 Rev A cont d...
Page 65: ...10 0 MAIN ASSEMBLIES 65 Main Assembly Table 49300 Sh t 7 Rev A cont d...
Page 66: ...10 0 MAIN ASSEMBLIES 66 10 8 Main Assembly Table 49300 Sh t 8 Rev A...
Page 67: ...10 0 MAIN ASSEMBLIES 67 10 9 Main Assembly Hydraulics 49300 Sh t 9 Rev A...
Page 68: ...10 0 MAIN ASSEMBLIES 68 10 10 Main Assembly Final Asm Wiring w Fuses 49300 Sheet 10 Rev A...
Page 70: ...10 0 MAIN ASSEMBLIES 70 10 12 Main Assembly 380 415 460 Wiring w Fuses 49300 Sh t 11 rev A...
Page 71: ...10 0 MAIN ASSEMBLIES 71 Main Assembly 380 415 460 Wiring w Fuses 49300 Sh t 11 rev A cont d...
Page 73: ...10 0 MAIN ASSEMBLIES 73 Main Assembly 380 415 460V Wiring w Circuit Breakers cont...
Page 74: ...10 0 MAIN ASSEMBLIES 74 10 14 Main Assembly Hydraulic Cover 49300 Sh t 12 rev A...
Page 75: ...10 0 MAIN ASSEMBLIES 75 10 15 Main Assembly Parts List 49300 Sh t 13 Rev M...
Page 76: ...10 0 MAIN ASSEMBLIES 76 10 16 Main Assembly Parts List 49300 Sh t 14 Rev B...
Page 77: ...10 0 MAIN ASSEMBLIES 77 10 17 Main Assembly Parts List 49300 Sh t 15 Rev E...
Page 82: ...11 0 ELECTRICAL AND SCHEMATICS 82 Power Panel Asm 208 230V 3ph w Fuses EE 3479 SH T 2 REV H...
Page 92: ...11 0 ELECTRICAL AND SCHEMATICS 92 11 8 Interconnection Diagram TC Spacer E 3463 1 rev A...
Page 93: ...12 0 Hydraulics 93 12 0 Hydraulics 12 1 Hydraulic Manifold Assembly H 512 1 Rev C...
Page 94: ...12 0 Hydraulics 94 12 2 Hydraulic Manifold H 468 3 REV C...
Page 95: ...12 0 Hydraulics 95 Hydraulic Schematic Parts List H 468 3 Rev C cont...
Page 96: ...12 0 Hydraulics 96 12 3 Hydraulic Pressure Switch Assembly 49195 Rev B...
Page 97: ...13 0 SUB ASSEMBLIES 97 13 0 SUB ASSEMBLIES 13 1 Air Extension Table Option 49157 Rev A...
Page 98: ...13 0 SUB ASSEMBLIES 98 13 2 Air Table Blower Assembly Single Phase 49083 Rev D...
Page 99: ...13 0 SUB ASSEMBLIES 99 13 3 Clamp Compressor Assembly 47645 1 Rev F...
Page 100: ...13 0 SUB ASSEMBLIES 100 13 4 Knife Latch Assembly 49228 1 Rev B...
Page 101: ...13 0 SUB ASSEMBLIES 101 13 5 Paper Deflector Assembly 49115 Rev H...
Page 103: ...13 0 SUB ASSEMBLIES 103 NOTES...
Page 104: ...13 0 SUB ASSEMBLIES 104 13 7 Controls Asm Cut Switch Main Disconnect EE 3383 Rev D STANDARD...
Page 105: ...13 0 SUB ASSEMBLIES 105 Controls Asm Cut Switch Main Disc EE 3383 Rev D Cont...
Page 107: ...13 0 SUB ASSEMBLIES 107 Controls Asm Touch Switch Main Disc Cont EE 3383 1 Rev A Sheet 1...
Page 111: ...13 0 SUB ASSEMBLIES 111 NOTES...
Page 112: ...13 0 SUB ASSEMBLIES 112 13 12 Label Power Panel Connection Procedure w Fuses S 1781 211 Rev A...
Page 114: ...13 0 SUB ASSEMBLIES 114 13 14 Warning Label S 1781 116...
Page 115: ...13 0 SUB ASSEMBLIES 115 13 15 Jogging Aid Construction Guide A 12608 Rev D...
Page 117: ...14 0 Safety System Tests 117 NOTES...
Page 118: ...F 370 C December 2018...