CGC Lawnaire IV Page 24 Technical Manual Download | Manualshive

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Lawnaire

IV

FIGURE 3

HANDLE GROUP

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Summary of Contents for Lawnaire IV

Page 1: ...TECHNICAL MANUAL MAN 4125861 Rev D 8 2007 MODEL 544917 LAWNAIRE IV HONDA EC ...

Page 2: ...tado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer defectos de nacimiento y otros daños en el proceso de reproducción humana L émission du moteur de ce matériel contient des produits chimiques que l Etat de Californie considère être cancérigènes provoquer des défauts congénitaux et d autres dangers en matière de reproduction El ...

Page 3: ...safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a CGC Inc dealer for any service or parts needed CGC Inc service ensures that you continue to receive the best results possible from CGC Inc products You can trust CGC Inc replacement parts because they are manufactured with the same high precision and quality as the original parts C...

Page 4: ...ved by CGC Inc will be considered the responsibility of the individual s or company designing and or making such changes CGC Inc will vigorously pursue full indemnification and costs from any party responsibleforsuchunauthorizedpost manufacture modifications and or accessories should personal injury and or property damage result This symbol means ATTENTION BECOME ALERT Your safety and the safety o...

Page 5: ... pointer is up for the engine OFF position Rotate the switch so the pointer is down for the engine ON position 4125859 Operation Safety Manual Read and understand Operation Safety Manual Replace if lost or damaged Drive Engagement Release the handle to disengage the clutch Pull back on the handle to engage the clutch Slope Operation Do not use on slopes greater than 15 o Do not release the clutch ...

Page 6: ...e Emission Conforms to the specifications of directive 2000 14 EC 009034920 Hot Surfaces Do not touch hot surfaces Muffler and engine components remain hot after the engine is shut off Maintain a safe distance Keep area clear of people and pets Check the work area for any rocks or other objects to avoid 524541 Rotating Tines Keep fingers and hands away from rotating tines Keep feet and toes away f...

Page 7: ...packing the aerator entails securing the handle and rolling the unit off the shipping pallet 1 Cut the banding securing the aerator to the pallet Banding is under tension and may snap back when cut Wear eye protection and stay clear when cutting the band 2 Unfold handle by pulling on the transport lift handle A ASSEMBLY SET UP INSTRUCTIONS ...

Page 8: ...e 2 5 16 18 x 3 4 bolts and 2 5 16 18 Nylock nuts CHECKING THE CLUTCH CABLE The clutch cable is adjusted prior to shipping however it should be checked before the unit is put into service 1 Pull the clutch control handle D back and down and make sure the idler engages the belt 2 Release the clutch control handle D and make sure the belt disengages completely 3 If adjustment is necessary loosen nut...

Page 9: ...long satisfactory operation Too little tension will result in slippage causing rapid belt and pulley wear Too much tension can result in excessive stress on belts bearings shafts reduced efficiency and operator fatigue due to excessive force required to hold the bail closed 1 Operate the drive a few minutes to seat the belts in the sheave grooves Observe the operation of the drive under its highes...

Page 10: ...ed HANDLE CONTROLS Transport Lift Handle A Pushing down on the handle lowers the tines for aerating Pulling the handle up raises the tines so the aerator can be moved or transported without incurring damage to the unit or the turf Clutch Control Handle Bail B Engages the belt tightener clutch Pulling back on the handle engages the clutch releasing the handle disengages the clutch Releasing the clu...

Page 11: ...smoke or allow open flames or sparks when refueling BE SURE to install fuel cap after refueling NEVER start or run the engine inside where exhaust fumes can collect Carbon monoxide present in the exhaust is an odorless and deadly gas DO NOT operate equipment without shields in place DO NOT make adjustments or perform any maintenance while the engine is running Before operating check the area and r...

Page 12: ... on the clutch handle control and transport the aerator to the work area NOTE Never cross hard objects or surfaces such as sidewalks driveways stepping stones etc with tines in the down position 5 Upon reaching the work area release the clutch control handle and adjust the throttle speed for aerating 6 Push down on the transport lift handle lowering the aerating tines to the turf 7 Pull back slowl...

Page 13: ...uction case oil levels with the engine resting in a level position 3 Inspect the air filter element and replace it if necessary 4 Lubricate the clutch pivot G prior to each aerating season or as needed 5 Keep the drive belt free of oil and dirt and replace if worn or damaged 6 Keep the roller chain clean and in proper running order Lubricate using Lubriplate 13563 available as Part No 523248 7 Che...

Page 14: ...oil corresponding to the season the equipment will next be used 4 Remove the spark plug and squirt a small amount of engine oil into the cylinder Turn the engine over a few times to distribute the oil 5 Drain the water drum NOTE Always drain the water drum for winter storage Freezing water can rupture the drum 6 Lubricate the clutch pivot fitting To put the equipment into service after an extended...

Page 15: ... in their place Removing the cast weights and draining the water drum will decrease the weight for easier loading on a vehicle or trailer To remove the weights pull up on the latch A securing the weights B and slide the weights out Use caution when removing the cast weights Each weight is approximately 22 lbs NOTE Be sure to close the fuel shut off valve before transporting the unit ...

Page 16: ...ISO 5349 1986 Mechanical Vibration Guidelines for the measurement and the assessement of human exposure to hand transmitted vibration NOISE LEVEL The machine was tested for noise levels according to Directive 2000 14 EC The operator ear levels are less than the 90dB pressure level requirement Bystander noise levels are less than the guaranteed value of 100dB power level LAWNAIRE IV HAND ARM ACCELE...

Page 17: ... Model 544917 Model GX120K1HX Honda 4 0 h p 4 cycle Starter Recoil on off switch Governor 3600 RPM no load Idle Speed 1400 100 RPM Fuel Tank 66 gal 2 5 L Gear Reduction 6 to 1 Drive Primary V Belt 4L section Secondary 40 plated roller chain Wheels Front 11 279 mm Dia water tank 5 2 gal 19 7 L max capacity Rear 8 x 2 50 semi pneumatic tires with 3 4 ball bearings Aeration Tines 3 4 19 mm formed fro...

Page 18: ...16 Lawnaire IV NOTES THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 19: ...17 Lawnaire IV PARTS SECTION PARTS SECTION ...

Page 20: ...18 Lawnaire IV FIGURE 1 FRAME GROUP ...

Page 21: ...INK AY UPPER RIGHT 1 1 12 64164 19 KEY WOODRUFF 19X 75 9 2 1 13 64163 67 WASHER 516X1X12GA 2 1 14 521609 PULLEY DRIVEN 10 1 1 15 521679 BUSHING 2 1 16 521856 BEARING BALL 2 1 17 521857 COLLAR BRG LOCKING 2 1 18 64044 18 SCREW SET 2 1 19 85010N ZERK 1 1 20 64141 4 NUT WLF 3 8 16 5 1 21 64139 24 BLT WLF 3 8 16 X 1 4 1 22 64141 6 NUT 5 16 18 6 1 23 548942 PULLEY PLAIN IDLER 3 25 1 1 24 548962 HOUSING...

Page 22: ...20 Lawnaire IV FIGURE 2 MAIN GROUP LAWNAIRE IV ...

Page 23: ...EXT 687 X 6 0 2 2 18 4113972 7 COVER CHAIN LAWNAIRE 1 2 19 4114101 ROD ADJUSTMENT 2 2 20 4114111 SPRING TORSION 1 19 2 2 21 4114319 BELT 4L 480 KEVLAR 1 2 22 4114608 BUSHING SH 390 ID X 71 2 2 23 4115632 KNOB 2 5 38 24 2 2 24 521608 PULLEY 4 IN DIA 1 2 25 522516 MOUNT ISOLATION KC 4 2 26 4118356 SPRING EXTENSION 1 2 27 823225 PIN CLVIS 19DIA X 1 0LG 2 2 28 64164 11 KEY 3 16X3 16X1 1 4 SQ 1 2 29 64...

Page 24: ...22 Lawnaire IV FIGURE 3 HANDLE GROUP ...

Page 25: ...8 517226 BRG SLV 33 50 20 4 3 9 518438 BUSHING 39IDX 50ODX 35 4 3 10 521679 BUSHING 2 3 11 523139 GRIP HANDLE 2 3 12 4116398 BUSHING 4 3 13 548477 WASHER 2 3 14 64139 24 BLT WLF 3 8 16 X 1 2 3 15 64018 7 BLT CRG 3 8 16X1 1 4 2 3 16 64018 9 BLT CRG 5 16 18X3 4 G5 2 3 17 64268 02 NUT FL NYLN LCK 5 16 18 6 3 18 64268 03 NUT FL NYLN LCK 3 8 16 4 3 19 64262 007 BLT FLG HD 5 16 18 X 1 2 3 20 819195 TSCR...

Page 26: ...24 Lawnaire IV FIGURE 4 TINE WHEEL GROUP ...

Page 27: ...E WHEEL AY LA4 1 4 2 2703160 SPROCKET 42T 50P 1 4 3 2703508 FLANGE BEARING 2 04 I D 4 4 4 522361 TINE CORING 3 4 30 4 5 545786 BEARING ASSEMBLY 2 4 6 64139 08 BOLT 5 16 18X3 4 WLF 3 4 7 64141 6 NUT 5 16 18 7 4 8 64151 15 LOCKNUT CTR 5 16 18 60 4 9 64018 9 BLT CRG 5 16 18X3 4 G5 4 4 10 800606 CBOLT 31 18 1 50 YS G5 60 ...

Page 28: ...26 Lawnaire IV FIGURE 5 DRUM GROUP ...

Page 29: ...3157 SPROCKET 30T 50P 1 5 4 2703508 FLANGE BEARING 2 04 I D 4 5 5 2703783 DRUM WATER LA4 1 5 6 522480 GASKET 4 50 DIA 1 5 7 522481 GASKET 3 00 DIA 1 5 8 545786 BEARING ASSEMBLY 2 5 9 545887 RING AY SPLIT 2 5 10 64139 08 BOLT 5 16 18X3 4 WLF 3 5 11 64141 6 NUT 5 16 18 7 5 12 64018 9 BLT CRG 5 16 18X3 4 G5 4 5 13 821274 PLUG DRAIN 1 5 14 64025 02 NUT HEX 5 16 18 12 ...

Page 30: ...28 Lawnaire IV FIGURE 6 DECAL GROUP LAWNAIRE IV ...

Page 31: ... WARN ENGAGE 1 6 2 2000641 LBL EXPLOSION FUEL EEC 1 6 3 4127143 LABEL ON OFF EC 1 6 4 4115768 DECAL HAND THROTTLE 1 6 5 009034760 DECAL NOISE 100 dB 1 6 6 009034920 DECAL WARNING 1 6 7 524541 DECAL DANGER HNDS FT 2 6 8 840697 DECAL WARNING BELT 1 6 9 4161125 LABEL RYAN 1 6 10 2000646 LABEL CE 95 1 6 11 4161123 LABEL RYAN 2 ...

Page 32: ...BOB CAT BUNTON RYAN STEINER COMMERCIAL GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www cgcequip com ...

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