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CF MOTO CF1000UTR-2, Owner'S Manual, Page: 167 / 179

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CF MOTO CF1000UTR-2 Owner'S Manual Download Page 167

163

VEHICLE DIAGNOSIS

EPS Malfunction Indicator Light

The Electronic Power Steering system on your vehicle contains a self-diagnostic feature that will illuminate 

the malfunction indicator light (MIL) if it detects a problem. In normal operation, the EPS indicator will be on 

after the ignition switch is turned to ON, but EPS will not work. When the engine is started, the EPS indicator 

will be off and the EPS starts to function.
 

 

 

 

EPS Malfunction Indicator 

 

 

EPS Assembly 

Each trouble code consists of 2 digits, denoted by the times of long flash and short flash of EPS MIL 

indicator. If there is a failure, the EPS indicator will start to flash. Do NOT switch off the machine. Check the 

flash sequence of EPS indicator. Write down the flash sequence and contact your dealer for diagnosis. Your 

dealer has the special tool required to diagnose, repair and clear trouble codes. 

Any codes will disappear 

once the problem has been diagnosed and repaired by your dealer.

Summary of Contents for CF1000UTR-2

Page 1: ...OWNER S MANUAL ZFORCE ZF SERIES CF500UTR CF800UTR CF1000UTR 2...

Page 2: ...Specification 12 CF500UTR Specification 17 Operator Safety 22 General Safety Precautions 22 Owner Responsibilities 25 Potential Hazard Warnings 29 Safety Labels Locations and Warnings 48 Controls and...

Page 3: ...n 82 Safe Operation Driving Safely 85 Responsibilities of the Operator 85 Practice Exercises 89 Operating Your Vehicle 92 Hauling and Towing Loads 97 Maintenance 102 Severe Use Definition 103 Periodic...

Page 4: ...ses power 158 Engine turns over Fails to start 159 Engine backfires 160 Engine runs irregularly stalls or misfires 160 EFI Malfunction Indicator Light 162 EPS Malfunction Indicator Light 163 Electroni...

Page 5: ...00 countries and areas CFMOTO is edging into the advanced ranks in the world in the power sports industry and aims to supply superior products to dealers and fans globally For safe and enjoyable opera...

Page 6: ...is involved when these words and symbols are used Become familiar with their meanings before reading the manual WARNING This safety alert and icon indicates a potential hazard that may result in seri...

Page 7: ...icles are designed for a single passenger only Use ALCOHOL or DRUGS before or while driving this vehicle Overload the vehicle when driving ALWAYS Use proper driving techniques to avoid vehicle overtur...

Page 8: ...product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust gas from this product contains CO which is deadly gas and could cause headach...

Page 9: ...inspection procedures If you have any questions regarding the operation or maintenance of your vehicle please consult a CFMOTO dealer CAUTION Please respect the following instructions to protect your...

Page 10: ...ded RH Frame RH Engine 1 Vehicle Identification Number 2 Engine Serial Number Ignition Keys Remove the spare ignition key and store in a safe place Your key can be duplicated only by mating a CFMOTO k...

Page 11: ...mm Wheelbase 2040 mm Min Ground Clearance 310 mm Min Turning Radius 4750 mm Curb Weight with Fuel and Oil 620 kg Engine Model 2V91Y Type V twin 4 stroke liquid cooled 8 valves SOHC Bore Stroke 91 mm 7...

Page 12: ...5W 40 SAE 15W 40 3 06 qt 2 5L Transmission oil Type Periodic oil change SAE75W 90 GL 5 0 6L Rear Gearcase Oil Grade Capacity SAE 80W 90 GL 5 0 4L Rear Gearcase Oil Grade Capacity SAE 80W 90 GL 5 0 33...

Page 13: ...gearbox Shift operation Left hand L H N R P CVT ratio 2 88 0 70 Gearbox Low gear 43 17 2 529 High gear 32 28 1 143 Reverse 29 13 2 231 Chassis Frame Type Tubular steel Tires Type Size Pressure Tubele...

Page 14: ...pension Type Suspension Travel Shock Type Double swing arm Coil spring oil damping or coil spring gas spring oil damping Cooling System Preliminary Change Coolant Reservoir Capacity 2 9 L 2 8 L 0 3 L...

Page 15: ...verse indicator light Red diode Park indicator light Red diode High range indicator light Yellow diode Low range indicator light Yellow diode Panel light Color LCD High beam indicator light Blue diode...

Page 16: ...eight 1830 mm Wheelbase 2040 mm Min ground clearance 340 mm Min turning radius 4750 mm Curb weight with fuel and oil 595 kg Engine model 2V91W Type 4 stroke liquide cooled 8valves SOHC Bore stroke 91...

Page 17: ...nishment after first start Oil replenishment after service SAE 10W 40 SAE 5W 40 SAE 15W 40 3 4 L 3 5 L 0 5 0 45 Rear gearcase oil Grade Capacity SAE80W 90 GL 5 0 40 L Front gearcase oil Grade Capacity...

Page 18: ...box Shift operation Left hand L H N R P CVT ratio 0 7 2 88 Gearbox Low gear 43 17 2 529 High gear 32 28 1 143 Reverse 29 13 2 230 Chassis Frame type Tubular steel Tires Type Size Pressure Tubeless Fro...

Page 19: ...nsion Type Suspension travel Shock type Double swing arm Coil spring oil damping or coil spring gas spring oil damping Cooling system Preliminary Change Coolant reservoir capacity 2 9 L 2 8 L 0 3 L El...

Page 20: ...rse indicator light Red diode Park indicator light Red diode High range indicator light Yellow diode Low range indicator light Yellow diode Panel light Color LCD High beam indicator light Blue diode O...

Page 21: ...eight 1830 mm Wheelbase 2040 mm Min ground clearance 340 mm Min turning radius 4750 mm Curb weight with fuel and oil 580 kg Engine model 191R Type 4 stroke liquide cooled 4valves SOHC Bore stroke 91 m...

Page 22: ...shment after first start Oil replenishment after service SAE 10W 40 SAE 5W 40 SAE 15W 40 2 9 L 3 0 L 0 5 0 45 Rear gearcase oil Grade Capacity SAE80W 90 GL 5 0 40 L Front differential oil Grade Capaci...

Page 23: ...ox Shift operation Left hand L H N R P CVT ratio 0 67 3 02 Gearbox Low gear 38 15 2 533 High gear 27 20 1 350 Reverse 29 14 2 071 Chassis Frame type Tubular steel Tires Type Size Pressure Tubeless Fro...

Page 24: ...ension Type Suspension travel Shock type Double swing arm Coil spring oil damping or coil spring gas spring oil damping Cooling system Preliminary Change Coolant reservoir capacity 2 9 L 2 8 L 0 3 L E...

Page 25: ...rse indicator light Red diode Park indicator light Red diode High range indicator light Yellow diode Low range indicator light Yellow diode Panel light Color LCD High beam indicator light Blue diode O...

Page 26: ...ecautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating this vehicle Age Restrictions This vehicle is an ADULT VEHICLE ONLY Operation is...

Page 27: ...substantial safety hazard and increase the risk of body injury The warranty on your vehicle is terminated if any unapproved accessory equipment has been added to the vehicle or if any modifications h...

Page 28: ...outdoor where engine exhaust can be drawn into a building through openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel v...

Page 29: ...wledge and suitable riding conditions Become completely familiar with the operational controls and the general operation of the vehicle This vehicle is an ADULT VEHICLE ONLY Operation is prohibited fo...

Page 30: ...ttention to the terrain ahead and be able to brace for bumps Riding Carefully This vehicle is not a toy and can be hazardous to operate This vehicle handles differently from other vehicles such as mot...

Page 31: ...your hands and or feet outside of the vehicle when driving The ROPS will not protect you from injury in all rollovers Always have your authorized CFMOTO dealer thoroughly inspect the ROPS if it ever b...

Page 32: ...after leaving water If necessary apply them several times while driving slowly to let friction dry out the brakes Always ensure to properly park the vehicle on the flattest terrain section available P...

Page 33: ...d if the operator does not know how to operate the vehicle properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should compl...

Page 34: ...cur if a child under the minimum age recommendation operates this vehicle Even though a child may be within the recommended age group for operating he she may not have the skills abilities or judgment...

Page 35: ...cle without wearing approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases the risk of a severe head injury or death in the event of an a...

Page 36: ...s could seriously affect operator judgment Reaction time may be slower and operator balance and perception could be affected Consumption of alcohol and or drugs before or while operating a vehicle cou...

Page 37: ...OW TO AVOID THE HAZARD Always operate at a speed that s proper for the terrain visibility and operating conditions and your experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stun...

Page 38: ...ating condition Always follow the inspection and maintenance procedures and schedules described in the owner s manual WARNING POTENTIAL HAZARD Extending arms hands or legs outside the ROPS bars of the...

Page 39: ...slowly and use extra caution when operating on unfamiliar terrain Always be alert to changing terrain conditions WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN Improper turns could cause...

Page 40: ...vely rough slippery or loose terrain could cause loss of traction or loss of control which could result in an accident or overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery...

Page 41: ...the vehicle or for your abilities Practice on smaller hills before attempting large hills Always check the terrain carefully before ascending any hill Never climb hills with excessively slippery or l...

Page 42: ...steep for the vehicle or for your abilities Practice on smaller hills before attempting large hills Always check the terrain carefully before attempting any hill Never descend hills with excessively...

Page 43: ...g or turning on hills could cause loss of control or overturn HOW TO AVOID THE HAZARD Use extra caution when turning on any hill Avoid crossing the side of a steep hill WHEN CROSSING THE SIDE OF A HIL...

Page 44: ...bing a hill IF ALL FORWARD SPEED IS LOST Close the throttle Apply the brake When fully stopped shift the gear selector to the park position IF THE VEHICLE BEGINS ROLLING Never apply engine power Caref...

Page 45: ...ch as rocks and fallen trees when possible If unavoidable use extreme caution and always follow proper procedures as outlined in the owner s manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CA...

Page 46: ...uld lead to loss of control or an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed and al...

Page 47: ...deep or fast flowing water If it is unavoidable to enter water that exceeds the recommended maximum depth travel slowly balance your weight carefully avoid sudden movements and maintain a slow and st...

Page 48: ...s or people behind the vehicle When it s safe to proceed back slowly WARNING POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of...

Page 49: ...er installation or use of accessories All parts and accessories added to the vehicle must be genuine parts or equivalent components designed for use on this vehicle and they should be installed and us...

Page 50: ...ering systems WARNING Safe operation of this vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overt...

Page 51: ...air of goggles or a helmet face shield offers the best protection for your eyes They should be kept clean and be a shatterproof design Do not depend on sunglasses for proper eye protection 3 Off road...

Page 52: ...have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully If a decal becomes illegible or comes off contact your dealer to purchase a replacement Re...

Page 53: ...49 OPERATOR SAFETY 1 2 3 4050 190206 US1303...

Page 54: ...50 OPERATOR SAFETY 4 6...

Page 55: ...51 OPERATOR SAFETY 7 8 9 11 6 psi 80 kPa 10 E5 P b E10 Bleifreies Benz in Unleaded fuel only Car bur ant sans plomb Gasol ina sin plomo Bez olovn aty ben zin Endas t blyfri ben sin RONLROZ minK95...

Page 56: ...rator Throttle Pedal 3 The throttle pedal is located at the right of the brake pedal The throttle pedal controls engine rpm and vehicle speed To control vehicle speed press on the throttle pedal with...

Page 57: ...e gear L Low Gear B The low speed range of the gearbox It allows the vehicle to move slowly with maximum torque at the wheels CAUTION To avoid damage to the CVT system always use low gear for constant...

Page 58: ...hill in reverse Gravity can increase the vehicle speed above the set limited reverse speed P Park The park position F locks the gearbox to help prevent vehicle movement WARNING Always shift to PARK P...

Page 59: ...is shut down All electrical except the winch motor and DC outlets are disabled ON Position The electrical system of the vehicle is activated START Position Turn ignition key to to start the engine Ig...

Page 60: ...light will come on Reapply the throttle while this button is pressed Releasing the button restores the speed limiting function NOTE Speed limit override is not available in 2WD WARNING Pressing the o...

Page 61: ...the switch is in this position Headlights OFF and tail lights ON when the switch is in this position Head lights and tail lights are OFF when the switch is in this position NOTE Ignition key must be t...

Page 62: ...the switch is at this position left turning light flashes When the switch is at this position right turning light flashes When the switch is at this position turning light is off Hazard Switch 11 Whe...

Page 63: ...rear wheels only Four wheel drive 4WD Power is supplied to the rear wheels and to the front wheels Four wheel drive with diff lock 4WD LOCK Power is supplied to the rear and front wheels and the front...

Page 64: ...he 4WD LOCK indicator x will display in the dashboard NOTE 4WD LOCK OPERATION Steering will require greater effort in 4WD LOCK mode This is normal When the switch is set to LOCK the front diff lock in...

Page 65: ...hen parked on an incline To release the hand brake pull up slightly and press the release button at the end of the lever then push the lever down to its original position CAUTION Never depend on the t...

Page 66: ...62 CONTROLS AND FEATURES Vehicle Features Feature Locations 1 12 11 10 9 7 8 6 1 2 3 4 5 13...

Page 67: ...63 CONTROLS AND FEATURES 15 14 16 17...

Page 68: ...o carry the tool kit and light objects The capacity is 5 56 lb 2 5 kg Tool Kit 3 A tool kit with basic tools is provided It is typically stored in the front storage compartment Glove Box 4 The vehicle...

Page 69: ...into desired position Passenger Seat 9 The passenger seat is not adjustable Hand Brake 10 Press the release button and pull up lever to engage the hand brake Press the release button and push down to...

Page 70: ...arnings The recommended fuel for your vehicle is 95 Octane minimum premium or mid grade fuel a maximum blend of 10 ethanol is allowed Non oxygenated ethanol free fuel is recommended for best performan...

Page 71: ...nd Engine Access Panel 15 Refer to the safety decals on the cargo box for load information The cargo box floor contains an access panel which can be removed for maintenance Side Doors 16 Side doors ar...

Page 72: ...re rope back onto itself Use a choker chain or tree trunk protector on the anchor Prior to initiating winching operation be sure any element which can interfere with safe winching is removed Do not di...

Page 73: ...le is equipped with an access panel under the front rack To remove the panel 1 Lift the nose of the panel until you release the pin from the grommet 2 Lift up lightly on the nose of the panel and pres...

Page 74: ...e way bearing that creates an engine braking feature to slow the vehicle without having to use the brakes The secondary clutch 2 is mounted to the input shaft of the transmission B and serves two func...

Page 75: ...ve clutch engagement RPM or at low speed approximately 3 mph 6 mph 5 km h 10 km h in high gear Low gear is highly recommended for cooler CVT operating temperatures and longer component life Drive at a...

Page 76: ...om a stopped position Shift the transmission to low gear and carefully use fast brief aggressive throttle application to engage the CVT WARNING Excessive throttle may cause loss of control and vehicle...

Page 77: ...0 1 Parking Brake ON 6 Reverse 11 4WD Mode 16 Engine Temp 2 High Beam ON 7 Parking 12 Oil Pressure 17 Seatbelt 3 Low Gear 8 EFI Fault 13 Fuel Gauge 18 Rider Information Center 4 High Gear 9 Speed Limi...

Page 78: ...ion This indicator displays when the transmission is in Neutral 6 R Reverse Position This indicator displays when the transmission is in Reverse 7 P Parking Position This indicator displays when the t...

Page 79: ...ck This dashboard section can be adjusted to the correct time Long press the SEL button to enter the clock mode and use the right ADJ button to adjust the hours and minutes 15 Speedometer This dashboa...

Page 80: ...Revolutions Per Minute RPM H The accumulated engine run time V Battery voltage Brightness Set the dashboard display brightness using the ADJ button 19 EPS Fault This indicator light flashes when a fau...

Page 81: ...Long Press SEL Button and toggle through clock function Short Press ADJ Button Metric Standard Values Trip Distance Reset Trip Distance Long Press SEL Button in Odometer mode Distance reset to zero Cl...

Page 82: ...stick 5 Position yourself in the operating position on the vehicle fasten the seatbelt and safety nets and start the engine Allow the engine to idle for a short period before operating 6 Press the foo...

Page 83: ...any oil other than those recommended may cause serious engine damage CFMOTO recommends the following oil types 500cc Engines 5W 40 oil Changing engine oil viscosity to 10W 40 or 15W 40 due to hot envi...

Page 84: ...smoothly Make sure it returns to the idle position as soon as the pedal is released Regulate the speed of the vehicle by varying the throttle position Because the throttle is spring loaded the vehicle...

Page 85: ...rm the engine for a short period before operating the vehicle NOTE Do not activate the starting system more than 10 seconds on each attempt If the engine fails to start release the start switch pause...

Page 86: ...foot brake before shifting NOTE Low gear is the preferred transmission gear selection for all forward motion other than prolonged high speed travel Shifting out of Park 1 Verify the throttle is closed...

Page 87: ...le is closed and the vehicle is stopped completely 2 Apply the foot brake and press the gear selector button 3 Shift to R by moving the gear selector along the shift guide 4 Check behind you for peopl...

Page 88: ...t be shifted into reverse gear without pressing the shift button The gear shift indicators should display corresponding to the actual gear position if the indicator does not display ask your dealer to...

Page 89: ...mountain bike trails etc Join a local ATV club A club can provide you with a map and advice or inform you about areas where you can ride Always keep a safe distance from other riders ahead of you and...

Page 90: ...r other objects To reduce the risk of rollovers Use care when turning Adjust steering inputs accordingly to your speed and environment Slow down before entering a turn Avoid hard braking during a turn...

Page 91: ...cle to tip or become unstable Observe the terrain ahead and slow down in areas of uneven terrain This vehicle will handle differently when carrying or pulling a load Reduce speed and follow instructio...

Page 92: ...as a car For example there are no air bags the cab is not fully enclosed and it is not designed for collisions with other vehicles Therefore it is particularly important to fasten seat belts latch sid...

Page 93: ...other than prolonged high speed travel Do not use high gear for continuous slow speed travel or towing as this can lead to excessive heating of the clutch system which may damage components Turning E...

Page 94: ...eted the U turn Repeat U turn exercise with different steering inputs and always at a very low speed Repeat U turn exercise to the left As mentioned before in this manual do not ride on paved surfaces...

Page 95: ...s with steering inputs Always perform this reverse exercise at slow speeds Become familiar with the use of the speed limit override function 4WD LOCK only Do not make abrupt steering inputs while usin...

Page 96: ...to the vehicle nor should it be operated on steep or treacherous terrain General Driving Tips Care caution experience and driving skill are the best precautions against the hazards of vehicle operatio...

Page 97: ...d thus limiting the vehicle reverse speed Do not operate at wide open throttle Open the throttle just enough to maintain a desired speed Crossing Paved Roads If you have to cross a paved road ensure t...

Page 98: ...o do if vehicle is submerged If the vehicle becomes immersed it will be necessary to have it transported to your dealer as soon as possible Do not attempt to re start the engine as water may have been...

Page 99: ...ery similar to riding on ice They affect the steering of vehicle possibly causing it to slide and tip over especially at high speeds In addition braking distance may be affected Remember that gunning...

Page 100: ...so much so that tip over is possible before traction is lost For example it is common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sha...

Page 101: ...d limits of the vehicle Overloading the vehicle can overstress the components and cause failure Carrying Loads The load limit of the vehicle including the weight of operator passenger cargo accessorie...

Page 102: ...accordingly Operate with the shift lever in L low gear when carrying heavy loads in the cargo box and or pulling a trailer Load Distribution Your vehicle has been designed to carry or tow a certain a...

Page 103: ...cause a chain or cable to break and snap back possibly causing injury When pulling a load respect the maximum hauling capacity If pulling another vehicle be sure that someone is controlling the pulle...

Page 104: ...king instability Always use low gear while towing to avoid clutch wear and belt issues Reduce speed when hauling or towing loads Never exceed the stated load capacity for this vehicle All loads must b...

Page 105: ...rear wheels resulting in vehicle damage or personal injury While towing the vehicle should never exceed 10 mph 16 km h towing a load on a level surface Vehicle speed should never exceed 5mph 8 km h w...

Page 106: ...iliar with performing safe service and adjustment procedures have a qualified dealer perform the required maintenance for you NOTE Pay special attention to the engine oil level during cold weather ope...

Page 107: ...ion in mud water or sand Racing or race style high RPM use Prolonged low speed heavy load operation Extended engine idle Short trip cold weather operation Vehicles used in commercial operations For ve...

Page 108: ...ed to note special circumstances Severe Use Item Reduce interval by 50 on vehicles subjected to severe use Have an authorized dealer perform repairs that involve this component or system Emissions rel...

Page 109: ...washing or after submerging drive system Item Lubricant Method Engine oil SAE 10W 40 SAE 5W 40 SAE 15W 40 JASO rated required for 800 wet clutch Screw off clean insert and pull out dipstick to check o...

Page 110: ...Rear suspension and axles Pre Ride Tires Pre Ride Brake fluid level Pre Ride Brake lever foot brake function Pre Ride Brake system function Pre Ride Wheels fasteners Pre Ride Engine oil level Pre Rid...

Page 111: ...iced by a dealer Headlight aim General lighting and turn indicators if equipped Pre Ride Inspect Adjust or replace lights when necessary Radiator Pre Ride Inspect for mud or debris blocking airflow Cl...

Page 112: ...e air filter 20 200 320 Inspect replaceifdirty donotclean Engine valve clearance 20 200 320 Check and adjust as necessary Front Rear gear case oil 20 200 320 Check level Inspect for leaks Coolant 20 2...

Page 113: ...c or erratic Steering Wheel Alignment 20 200 320 Inspect steering system See dealer for service if wheel alignment is required Foot brake Hand brake 20 200 320 Inspect function Adjust as necessary Gea...

Page 114: ...ondition as necessary Engine hoses gaskets and seals 20 200 320 Inspect for leaks Air filter 50h 500 800 Always inspect pre ride Inspect frequently if subjected to severe use Replace if dirty Do not c...

Page 115: ...met Engine oil oil filter oil strainer 100h 12M 1000 1600 Inspect for color change Change if dirty and clean strainer 500 1000 only Change yearly if hours or distance interval is not met Cooling syst...

Page 116: ...teners Rear suspension 50h 6M 500 800 Lubricate Check fasteners Gear shift 50h 1M 500 800 Inspect lubricate adjust as necessary Throttle body throttle cable 50h 6M 500 800 Inspect Clean carbon deposit...

Page 117: ...l filter and hoses 100h 24M 2000 3200 Inspect routing and condition Replace filter and high pressure hoses every 4 years Cooling hoses 100h 1000 1600 Inspect routing and condition Valve clearance 100h...

Page 118: ...pe and spark arrestor 100h 12M 500 800 Inspect Clean spark arrestor Wiring fuses connectors relays and cables 100h 12M 1000 1600 Inspect wire routing for wear security A p p l y d i e l e c t r i c gr...

Page 119: ...ed in severe conditions Replace as necessary Transmission oil 1000 Engine 200h 12M 2000 3200 Inspect level Change yearly if hours or distance interval is not met Coolant 200h 24M 4000 6400 Change cool...

Page 120: ...f spec or erratic Steering Wheel Alignment 12M Inspect steering system See dealer for service whenever steering parts or wheel alignment are required Foot brake height 12M Inspect Replace brake pads o...

Page 121: ...r joint to the throttle body and manifold fittings for an airtight seal Check that all fittings are secure to avoid the possibility of unfiltered air entering the engine Air filter housing inspection...

Page 122: ...the paper air filter and verify it is okay to reinstall Softly brush off accumulated dust if necessary Install a new filter as necessary NOTE Do not wash paper air filters or use compressed air to cl...

Page 123: ...ent Unfiltered air entering into the engine can cause engine wear and damage Driving without an air filter will also decrease performance and can lead to engine overheating CAUTION Major engine damage...

Page 124: ...inspection cover 1 4 Remove the inspection cover by grasping the center hole and pulling firmly 5 Unscrew the oil dipstick 2 remove it and wipe off with a clean cloth 500 engine shown 6 Insert the di...

Page 125: ...t and inspection cover to access the oil fill location 6 800 Remove the engine oil drain bolt 1 and drain the oil from the crankcase 7 500 Remove the engine oil drain bolt 2 from the bottom of the cra...

Page 126: ...ecommended engine oil and then reinstall the engine oil dipstick and hand tighten it NOTE Oil change with oil filter 3 06 qt 2 9 L Maintain the oil level between the upper and lower indicators The 800...

Page 127: ...o the oil filler hole Do not fully reinstall it 5 Remove the dipstick and check the oil level indication Maintain the oil level between the upper and lower indicators 6 Reinstall the dipstick into the...

Page 128: ...filter cover and fasteners Tighten the fasteners to 7 3 ft lb 10 N m 11 Add the specified amount of recommended engine oil and then reinstall the engine oil dipstick and hand tighten it NOTE Oil chan...

Page 129: ...ors 6 Reinstall the dipstick into the oil filler hole and hand tighten it Oil change 1000 1 Place the vehicle on a level surface 2 If the engine was running wait a sufficient amount of time for the oi...

Page 130: ...learance cold engine 0 005 in 0 007 in 0 12mm 0 18mm Engine Idle Speed This vehicle is equipped with an electronic fuel injection system The throttle body is a vital part of the fuel system which requ...

Page 131: ...ur dealer check and repair the vehicle Front gear case oil check 1 Place the vehicle on a level surface 2 Remove the oil filler bolt 1 and check the oil level The level should be up to the brim of the...

Page 132: ...he oil drain bolt 2 at the bottom of the gear case and drain the oil 7 Install the oil drain bolt and tighten it to 18 4 ft lb 25 N m 8 Remove the oil filler bolt Add sufficient oil to raise the level...

Page 133: ...en it to 18 4 ft lb 25 N m Rear gear case oil change 1 Place the vehicle on a level surface 2 Place an oil pan under the gear case to collect the used oil 3 Remove the oil drain bolt 4 at the bottom o...

Page 134: ...130 MAINTENANCE Front and rear axle boots The front and rear axle boots 1 must be checked for holes or wear before operating If any damage is found have your dealer repair the vehicle 1 1 1...

Page 135: ...the CVT housing remove the drain bolt 5 at the bottom of the housing to drain the water from the case CAUTION If water drains from the CVT housing after removing the bolt have your dealer inspect the...

Page 136: ...einstall the access cover NOTE Check the coolant level in the coolant reservoir when the engine is cold as the coolant level will vary with engine temperature Coolant reservoir capacity 380mL 600mL CA...

Page 137: ...hose from the coolant reservoir and drain the coolant into a container 7 After draining the system thoroughly flush the system with clean tap water Allow the water to drain completely 8 Replace the c...

Page 138: ...mmended antifreeze Any high quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Antifreeze and water mixing ratio 1 1 Coolant capacity CF1000UTR 2 4 2 L CF800UTR 3...

Page 139: ...ith the specified plug Periodically remove and inspect the spark plug s for heat damage and deposits that will cause them to break down and erode Do not attempt to diagnose spark plug color or engine...

Page 140: ...n 0 045 in 0 8 mm 0 9 mm 6 Clean the gasket surface Wipe off any grime from the threads 7 Install spark plug and tighten to specified torque NOTE Spark plug torque 14 8 ft lb 20 N m If a torque wrench...

Page 141: ...service the engine immediately CAUTION Major engine damage can result if the vehicle if water is ingested into the engine Have the vehicle serviced by your dealer promptly if your vehicle becomes imme...

Page 142: ...ffler are fully cooled down before servicing the spark arrestor 1 Remove the fasteners 1 2 Tap the tailpipe lightly to loosen it and remove the spark arrester 2 from the muffler 3 Use a wire brush to...

Page 143: ...ired for recharging low maintenance batteries Using a conventional battery charger may shorten the battery life Always make sure the cable connections are the correct polarity when reinstalling the ba...

Page 144: ...rake performance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and may lead to poor brake performance Be careful the wa...

Page 145: ...have your dealer replace them Replacement of brake components requires professional knowledge These procedures should be performed by your dealer NOTE Wheels must be removed to check brake pads CAUTIO...

Page 146: ...pedal pressure and is properly working when the brake light comes on just as braking takes effect Check that the switch assembly or the electrical circuit is working properly in case of brake light fa...

Page 147: ...Add grease into the upper and lower pivot grease nipples 1 located at the frame with a grease gun until grease lightly flows from the bushing Rear hub carrier lubrication Lubricate the upper and lower...

Page 148: ...e locknut 2 and turn the adjusting ring 3 in direction A NOTE A special collar wrench is included in the tool kit to make spring preload adjustments Adjust the shock damping Rebound Turn the adjuster...

Page 149: ...0 1 psi 80kPa Rear 14 5 psi 100kPa Tread depth Inspect the tread depth regularly and replace the tires if the minimum tread depth is less than Minimum tread depth 3 32 in 3 0mm Wheel Bearings 1 Lift t...

Page 150: ...the wheel 3 Install the wheel fasteners hand tight 4 Elevate the vehicle remove the support stand under the frame and lower the vehicle to the ground 5 Torque the wheel fasteners to specification Stee...

Page 151: ...switch before checking or replacing fuses Always use a fuse with the correct specified rating Never use conductive material in place of the proper fuse Using an improper fuse can cause damage to the e...

Page 152: ...diately blows again contact your dealer Relays Electrical relays 2 help operate the various vehicle system functions and are located under the front access cover Removal of the inner storage compartme...

Page 153: ...to adjust the high beam direction beam vertically and horizontally Turn screw 2 to adjust the low beam vertically WARNING It is advisable to have your dealer perform headlight adjustments Improper ad...

Page 154: ...bulb and lock spring into the headlight housing 5 Reinstall the cover and turn it clockwise 6 Test the head light and ensure it is working properly CAUTION Hot surface Touch the bulb only after it has...

Page 155: ...ged or has failed License plate lamp replacement If the license plate lamp has failed 1 Pull the lamp holder from the rear of the license plate lamp housing 2 Pull the failed bulb and replace it with...

Page 156: ...th a chamois to prevent water spots Lubricate all pivot points immediately after washing Allow the engine to run for a while to evaporate any water that may have entered the engine air intake or exhau...

Page 157: ...irs Make necessary repairs to your vehicle before storing to prevent further damage the next time you operate it Check the tires Inspect the tire treads and overall condition Set the tires to the spec...

Page 158: ...th fresh fuel that has been treated with fuel stabilizer according to the product label directions Do not allow untreated fuel to remain in the tank longer than 30 days as the fuel begins to degrade a...

Page 159: ...gine over several times slowly Oil will be forced in and around the piston piston rings and the cylinder will be coated with a protective film of fresh oil 5 Reinstall the spark plug s cap s and cargo...

Page 160: ...eels to prevent the vehicle from moving Ensure the fuel cap is installed correctly and secure Ensure the seats and access panels are installed correctly and secure Remove any items from the vehicle no...

Page 161: ...ery to 12 8 Vdc Confirm battery state of health Loose battery connections Check all connections and tighten if necessary Loose starter system electrical connections Check all connections and tighten i...

Page 162: ...uled or defective spark plugs Inspect and clean or replace spark plug Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose i...

Page 163: ...essary Old or non recommended fuel Replace with 95 minimum octane unleaded fuel Fouled or defective spark plug s Inspect spark plug s replace if necessary No spark to spark plug Inspect spark plug s v...

Page 164: ...le Cause Solution Fouled or defective spark plugs Inspect and replace spark plugs as necessary Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to spec...

Page 165: ...r Possible Lean or Rich fuel mixture See your dealer Low or contaminated fuel Add or change fuel clean the fuel system Low octane fuel Replace with minimum 95 octane unleaded fuel Clogged fuel filter...

Page 166: ...gnostic feature that will illuminate the malfunction indicator light MIL if it detects a problem When this indicator is on please contact your dealer for diagnosing Your dealer has the EFI tool requir...

Page 167: ...icator will be off and the EPS starts to function EPS Malfunction Indicator EPS Assembly Each trouble code consists of 2 digits denoted by the times of long flash and short flash of EPS MIL indicator...

Page 168: ...ation of long flash 2 sec Duration of short flash 1 sec Flash interval 1 sec The flash cycle will repeat after EPS MIL indicator light turns off for 3 seconds Stop operating the vehicle and contact yo...

Page 169: ...ion 2 Controller motor or sensor is damaged 1 Contact your dealer 2 Contact your dealer When system is ON the steering swings to both sides 1 Motor is mounted backwards 2 Controller or sensor is damag...

Page 170: ...116 Wuzhou Road Yuhang Economic Development Zone Hangzhou 311100 Zhejiang Province P R China Make trade name of the manufacturer CFMOTO Type Variant s Version s Commercial name s if available Categor...

Page 171: ...s2 T2 Test run2 1 21 A Arithmetic mean 1 22 98kg 5kg T1 Test run1 1 17 Deviation 10 between test run 1 2 and Arithmetic mean aws 1 25m s2 T2 Test run2 1 19 A Arithmetic mean 1 18 aws rms value of the...

Page 172: ...riant s Version s Commercial name s if available Category subcategory and speed index of the vehicle The Drivers exposure to noise level result limit 90dB A CF500UTR CF500UTR B ZFORCE500 T1a 90 dB A t...

Page 173: ...ws 1 25m s2 T2 Test run 2 1 21 A Arithmetic mean 1 22 98kg 5kg T1 Test run 1 1 17 Deviation 10 between test run 1 2 and arithmetic mean aws 1 25m s2 T2 Test run 2 1 19 A Arithmetic mean 1 18 aws rms v...

Page 174: ...TNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CAN NOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES A...

Page 175: ...normal use neglect or operation of the product in a manner inconsistent with the recommended operation described in the Owner s Manual 3 Damage caused by failure to provide proper maintenance and or s...

Page 176: ...O factory s basic warranty period and the duration of this warranty may vary by international region based upon local laws regulations and distributors policy Please Note the warranty period you get f...

Page 177: ...ountry in which the sale occurred 2 The CFMOTO specified predelivery inspection process must be completed and documented and signed by the purchaser 3 The CFMOTO Vehicle must have undergone proper reg...

Page 178: ...omer and must use CFMOTO OEM parts for all warranty repairs All vehicles sold by the dealer must be inspected and tested by the dealer to ensure proper performance and operation prior to delivery to t...

Page 179: ...JIANG CFMOTO POWER CO LTD No 116 Wuzhou Road Yuhang Economic Development Zone Hangzhou 311100 Zhejiang Province China Tel 86 571 86258863 Fax 86 571 89265788 E mail service cfmoto com cn http global c...

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