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A-2

INSTALLATION

INVERTER ARC 120

INPUT CONNECTIONS

Ground­Connection

The frame of the welder must be grounded. A
ground terminal marked with the symbol is located
on the under panel for this purpose. See your local
and national electrical codes for proper grounding
methods. 

A grounding conductor is supplied
in the input cord, it is important
that the supply receptacle ground
is connected. 

• 

The welding power source supply cable
is provided with a green or
yellow/green wire that must ALWAYS be earthed. This
green or yellow/green wire must NEVER be used with
other voltage conductors.

• 

Only install plugs that conform with safety regulations.

Input­Power­Connection

Check the input voltage, phase, and frequency supplied to this
machine before turning it on.  The allowable input voltage is
indicated in the technical specification section of this manual and
on the rating plate of the machine.  Be sure that the machine is
grounded.

Make sure the power available at the input connection is adequate
for normal operation of the machine.  The fuse rating and cable
sizes are both indicated in the technical specification section of
this manual.

Fuse the input circuit with time delay fuses marked “D” or delay
type

(1)

circuit breakers. Using fuses or circuit breakers smaller

than recommended may result in “nuisance” shut-offs from
welder inrush currents even if not welding at high currents.

(1) Also called “inverse time” or “thermal/magnetic” circuit breakers.  These

circuit breakers have a delay in tripping action that  decreases as the mag-

nitude of the current increases.

The Inverter Arc 120 is recommended for use on an individual
branch circuit.

120v INPUT 

The INVERTER ARC™ 120 is provided with a 120V cable,
6.0ft.(1.8m) in length, with a 15Amp 5-15P plug molded onto the
cord.

The rated output of the INVERTER ARC™ 120 is available when
connected to a 20A branch circuit. When connected to a branch
circuit with lower ampacity, lower welding current and duty cycle
must be used. An output guide is provided below. The values are
approximate and must be adjusted downward if the fuse or circuit
breaker trips off. Other loads on the circuit and fuse/circuit
breaker characteristics will affect the available output. Do not
exceed these welding conditions: (See Table A.1)  

TAble­A.1

OUTPUT CONNECTIONS

A quick disconnect system using Twist-Mate™ cable plugs is
used for the welding cable connections.  

ELECTRIC SHOCK can kill.

• 

Keep the electrode holder and cable
insulation in good condition.

• 

Do not touch electrically live parts or
electrode with skin or wet clothing.

• 

Insulate yourself from work and ground.

•  

Turn the input line Switch on the AUTOPRO™ 90S “off”
before connecting or disconnecting output cables or
other equipment.

Stick­Welding­(SMAW)

Connect the electrode cable to the (+) terminal and the work
clamp to the (-) terminal.  Insert the connector with the key lining
up with the keyway and rotate approximately 1/4 turn clockwise.
Do not over tighten.

(See Figure A.1)

FIGuRe­A.1

WARNING

WARNING

Electrode Holder

Work Cable

Positive “+”

Negative “–”

Work Clamp

BRANCH CIRCUITS

120V Input

Output Current

PLUG RATING

BRANCH

RATING

20% DUTY

CYCLE

10% DUTY

CYCLE

15 AMP

15 AMP

55A

60A

15 AMP

20 AMP

70A

80A

Summary of Contents for INVERTER ARC 120

Page 1: ...Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelectric com A Lincoln Service Represe...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...rs and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some case...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...N B 1 WELDING CAPABILITY B 1 LIMITATIONS B 1 CONTROLS AND OPERATIONAL FEATURES B 2 ARC WELDING CIRCUIT B 3 ELECTRIC ARC B 3 MAKING A WELD B 4 OPTIONAL KITS AND ACCESSORIES SECTION C MAINTENANCE SECTIO...

Page 7: ...Locate the machine away from radio controlled machinery Normal operation may adversely affect the operation of nearby radio controlled machinery which may result in injury or equipment damage Read th...

Page 8: ...tripping action that decreases as the mag nitude of the current increases The Inverter Arc 120 is recommended for use on an individual branch circuit 120v INPUT The INVERTER ARC 120 is provided with...

Page 9: ...trations of these fumes and gases Use adequate ventilation when welding See ANSI Z49 1 Safety in Welding and Cutting published by the American Welding Society Only qualified personnel should operate t...

Page 10: ...s been disabled This normally occurs when the duty cycle of the machine has been exceeded Leave the machine on to allow the internal components to cool When the indicator turns off normal operation is...

Page 11: ...electric current flowing through the space between the end of the electrode and the work The temperature of this arc is about 6000 F 3315 C which is more than enough to melt metal The arc is very bri...

Page 12: ...siest way to tell whether the arc has the correct length is by listening to its sound A nice short arc has a distinctive crackling sound very much like eggs frying in a pan The incorrect long arc has...

Page 13: ...C 1 ACCESSORIES OPTIONAL KITS AND ACCESSORIES INVERTER ARC 120...

Page 14: ...W TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel Unauthorized repairs performed on this equipment may result in danger to the te...

Page 15: ...o low 2 Adjust welding output higher Electrode Sticking 1 Arc length is too short 1 Move the electrode further away from the weld joint 2 Welding current is too low 2 Turn the output knob up Porosity...

Page 16: ...is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number HT OUT Iac v 12 12 12 2 5 3 6 4...

Page 17: ......

Page 18: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 19: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 20: ...with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been gi...

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