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This completes the major assembly for the Schweizer 300 body kit, the next section covers installing the cabin set
onto a Hawk helicopter kit.  For those mounting on another helicopter brand,  some modifications will be necessary
to adapt to your helicopter.  The following steps show the changes to the Hawk III instruction manual to mount the
cabin set.  It is recommended to have finished the helicopter assembly including servo and pushrods.

Step 12

In step 25, remove the two 3x16mm self tapping
screws from the upper rear servo tray positions.
Insert one 3x25mm threaded stud on each side,
half way into these two holes.  Apply threadlock to
the remaining threads and tighten the Body Mount
Posts against the servo frame. Please note, that the
rudder and elevator servo are reversed, change the
leads going to the receiver and the pushrods at-
tached to the servos.

Step 11

In step 12, the short black ball has to be installed as shown,
this is opposite to the instruction manual and is required
for clearance on the elevator pushrod.

Short steel ball
change.

Step 13

While looking at the nose of the helicopter, attach the completed
cabin set to the helicopter by starting from 45 degrees and align one
side body mount post with the rubber grommet on the correspond-
ing side and engage the bottom hook.  Lift the rear remaining edge
and flex the cabin gently to engage the second body mount post.
Attach one fuel tank assembly by engaging the front tank molded
pin into the mating grommet on the cabin rear.  While looking
from the side mark with a pencil through the hole in the bracket on
the lower side frame.  Remove the fuel tank and measure 21mm (1
1/16”) horizontally across from the frontmost lower frame hole.  At
this intersection, drill one 1/16” hole approximately 1/2” deep into
the plastic frames.  Reinstall the fuel tank and insert one 3x8mm self
tapping screw through the bracket to secure the tank.  Repeat for the
other side.  To remove the cabin you do not need to remove the
screws, simply separate the tanks and gently flex the cabin around
one body mount post and rotate the cabin to remove.

6

Summary of Contents for Schweizer 300 Scale

Page 1: ...AL CLEAR WINDSHIELD WINDOWS CRYSTAL CLEAR WINDSHIELD WINDOWS CRYSTAL CLEAR WINDSHIELD WINDOWS CRYSTAL CLEAR WINDSHIELD WINDOWS CRYSTAL CLEAR WINDSHIELD WINDOWS OPENABLE PILOT DOORS OPENABLE PILOT DOORS OPENABLE PILOT DOORS OPENABLE PILOT DOORS OPENABLE PILOT DOORS REAR SCALE STRUTS REAR SCALE STRUTS REAR SCALE STRUTS REAR SCALE STRUTS REAR SCALE STRUTS SIMPLE QUICK RELEASE MOUNTING SIMPLE QUICK RE...

Page 2: ...rthehelicoptermechanics Suchfailures couldresultinseriousinjuries Itisrecommendedthatifyouareindoubtofyourabilities youshould seektheassistancefromexperiencedradiocontrolmodelersandassociations Asamanufacturer we assumenoliabilityfortheuseofthisproduct Pre assemblyInformation UponopeningtheSchweizer300bodykit youwillfindthemajorfiberglassandclearcomponentparts andhardwarebags Hardwareisidentifiedb...

Page 3: ...kinprogress Schweizer300BodyKit CompleteSteps1through10 Schweizer300HawkConversionKit CompleteSteps11 18 Symbolsusedtohelpassistyouinbuildingthekit HardwareDescriptionandIdentification M3x6 3x6mmandcanrefertoscrewsorfasteners Apply threadlock Special Attention Repeat Steps as specified Partially tighten Purchased Separately Cut away Shaded Portion Helpful Tip Thetoolsandmaterialslistedbelowarethe ...

Page 4: ... adhesive Itisnotnecessarytogluethewindowframe stripstotheclearplasticwindow Applytheadhesive onlytotheperimeterofthefiberglasscabin Withfinal positioningofthewindshield takeshortlengthsof cleartapeandapplyoverthefiberglassstripsonthe outsideofthecabintoholdthewindshieldinplace whiletheadhesivedries Makesureadhesiveisthor oughlysetbeforeprecedingtoanyadditionalstep utilizingthemaincabin Tip Useasm...

Page 5: ...erthehingepinwithinthedoorframewiththedoorclosed Make twomarksontheoutsideofthecabinateachhingewithapencil Straightenouta paperclipbendthelast1 4 withpliers90degrees Heatthebentendofthepaper clipwhileholdingwithpliersandinsertalongthemarkspreviouslymade Insertinto thesolidsectionofthecabinhinge thebentsection thehotmetalwillmeltperfect sizeholesintothehingepins Beforeinstallingthedoor addasmallamo...

Page 6: ...markedpositions Attachthegasolinetank tothetanktrayusingtwo3x10mmselftapping screws Applyasmallamountof goop adhesive betweenthetankandtanktraybeforetightening downthescrews Makesureyouorientatethe tankcorrectlyinthetanktray Repeatthisprocess forthesecondtank Ifyoulightlycoattheselftappingscrews with goop adhesive youwillbelesslikelyto causecracksinthegasolinetankfiberglass Makeoneleft andrightsid...

Page 7: ...own thisisoppositetotheinstructionmanualandisrequired forclearanceontheelevatorpushrod Shortsteelball change Step13 Whilelookingatthenoseofthehelicopter attachthecompleted cabinsettothehelicopterbystartingfrom45degreesandalignone sidebodymountpostwiththerubbergrommetonthecorrespond ingsideandengagethebottomhook Lifttherearremainingedge andflexthecabingentlytoengagethesecondbodymountpost Attachonef...

Page 8: ...ate part between the ball bearing and the tail pitch ball links Reassemble the parts and epoxy or JB Weld the lock ring in place At Step 32 mount the bellcrank with the pitch plate assembly engaged While assembling the tail rotor grips examine the individual grips one half has the recess molded for the 2mm nuts This half of the grip has to be facing away from the gearbox when complete Wait until t...

Page 9: ...with one 3mm Locknut on the inside Once both sets of struts are tightened on the lower side frames align the struts and tighten the ends on the tail boom Step17 Thetailboombeaconcanbedetailedandisrecom mendedtobebondedtotherearmoststrutmount Whendisassemblingthetailformaintenance or replacementitwillcomeoffwiththestruts Step18 Afterattachingtherudderpushrod followthedirectionsinStep 44tosetuptheta...

Page 10: ...videdrotorblades DothisbycarefullyrunninganXactobladedowntheinsideoftheheatshrink justasifyouwere openinganenvelopewithaknife CoverthebladeswithblackMonokoteorUltracoat bothworkequallywell Checkthe bladebalancewhenyou redone justtobesure althoughthebalanceshouldnotbechangedbythisrecovering 9 Conclusion ThisconcludestheconversionfortheHawkIIIhelicopterkit ForthosecustomersaddingtheSchweizer300toa F...

Page 11: ...efulofmaintaining balancewhenaddingpainttothetailrotorblades AlittlegoesalongwayinthishighRPMenvironment Finaltoucheswouldincludepaintingthenavigationlightbeaconbrightred andthegasolinetankfillercapsabrightsilver witharedtopcap Thiscanbedonewithplasticmodelpaints Decalsareprovidedtosimulatethegasolinetankholddown straps AddedRealism Studythephotographsorafullscaleexampletoseewhereyoumightbeabletoa...

Page 12: ...033 1 FrontFiberglassCabinOnlyw Fairing Beacon RedorYellow CN1033 2 WindshieldOnly CN1033 3 FrontFiberglassCabin Front Windshield RedorYellow CN1033 4 SideDoorw SideWindow 1sideonly RedorYellow CN1033 5 FuelTankw SupportTray 1sideonly RedorYellow CN1033 6 QuadTailSupportStruts CN1033 7 Horizontal VerticalFins RedorYellow CN1033 8 WireTailSkidAssembly CN1033 9 Decal RedorYellow CN1033 10 TailFin Bo...

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