CENTURION SYSTEMS VANTAGE 400 Mechanical Installation Manual Download Page 1

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www.CentSys.com

VANTAGE

Mechanical Installation Manual

Centurion Systems (Pty) Ltd www.CentSys.com

Summary of Contents for VANTAGE 400

Page 1: ...page 1 www CentSys com VANTAGE Mechanical Installation Manual Centurion Systems Pty Ltd www CentSys com...

Page 2: ...n Systems Pty Ltd to notify any persons of any such revisions or changes Additionally Centurion Systems Pty Ltd makes no representations or warranties with respect to this manual No part of this docum...

Page 3: ...the Installation 6 2 Determine Gate Opening Angle 6 3 Key Terms Used in this Section 6 4 Side Wall Limitation Inward Opening 6 5 Pillar Hinge Depth Limitation Inward Opening 6 6 Wall Bracket Mounting...

Page 4: ...quired Tools and Equipment STEP 2 STEP 3 Heed Necessary Site Considerations Check Cabling Requirements STEP 4 Determine Gate Swing Angle STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 Confirm that gate leaf meets...

Page 5: ...by a person responsible for their safety Do not activate your gate unless you can see it and can determine that its area of travel is clear of people pets or other obstructions NO ONE MAY CROSS THE P...

Page 6: ...te and be sure that they understand the hazards associated with automated gates Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources...

Page 7: ...page 7 www CentSys com This section has been left blank intentionally...

Page 8: ...avel Limits are managed by a sealed double redundant opto electronic system that has been designed not only to ensure ultra reliable operation but also to ensure precise position and trajectory contro...

Page 9: ...ips and other information that could be useful during the installation This icon denotes variations and other aspects that should be considered during installation This icon indicates warning caution...

Page 10: ...ical Dimensions 970mm retracted 1370mm extended 95mm 100mm 400mm extended piston stroke 500mm extended piston stroke FIGURE 1 VANTAGE 400 OVERALL DIMENSIONS FIGURE 2 VANTAGE 500 OVERALL DIMENSIONS 157...

Page 11: ...er day 250 Duty cycle Mains present5 6 50 Operations in standby with 7Ah battery7 Half day 70 Full day 58 Collision Sensing Electronic Operating temperature range 15 C to 50 C Mass of unit packed excl...

Page 12: ...3 5 Power Supply Nominal input voltage 90V 240V AC 10 50 60Hz AC current draw maximum 170mA Temperature range 20 C to 60 C Battery charger output current dependant on PSU input voltage 90V AC input 1...

Page 13: ...80kg 100kg 65kg Not recommended TABLE 4 1 An electric lock must be fitted to secure gate in closed position Gate swing angle Up to 1 5m Up to 2m Up to 2 5m Up to 3m1 Up to 3 5m1 Up to 4m1 90 750kg 750...

Page 14: ...16km h 98km h 86km h 76km h Wind speeds for which operator will still operate the gate VANTAGE 400 or VANTAGE 500 operators For a 100 covered gate Fully clad gates etc x 1 8 metre high Value of A or B...

Page 15: ...o each operator key number must be recorded 1 2 8 9 10 11 12 1 Gate Bracket pin 2 14mm snap ring 3 VANTAGE gate operator complete assembly 4 Wall Bracket 5 Wall Bracket mounting plate 6 Mechanical Ins...

Page 16: ...mmissioning Guide 5 Charger 6 Code hopping remote controls FIGURE 4 V SERIES WALL box including charger and controller 3 4 6 1 5 2 SECTION 4 PRODUCT IDENTIFICATION 4 1 V Series Wall Box 1 Batteries ca...

Page 17: ...r block Hole saw 20mm Angle grinder Pin punch 6mm Hacksaw Spirit level Marking pen chalk Extension cord Soldering iron Safety equipment goggles gloves etc Welding machine including consumables and saf...

Page 18: ...d opening swing gate Never run an operator directly off the 12V battery Install the gate operator only if It will not pose a hazard to the public There is sufficient clearance to a roadway and or publ...

Page 19: ...e gate and measure a distance of one metre from the centreline of the gate hinge Make a mark on the ground 6 2 2 Step 2 Open the gate and measure along the gate a distance of one metre from the centre...

Page 20: ...7 SIDE WALL LIMITATION FOR INWARD OPENING GATE Wall minimum must be greater than 200mm Side wall Wall Gate in closed position Gate in open position Gate swing angle Gate hinge point 6 3 Key Terms Use...

Page 21: ...be checked against the pillar maximum values in Table 9 to determine if the installation is possible If the hinge depth of the gate is excessive the gate may have to be relocated on the pillar to achi...

Page 22: ...perator 6 6 1 Through wall Applications Pre fabricated walling For heavy gates operating frequently 6 6 2 Chemical anchors Applications Masonry pillars Frequent use 6 6 3 Welding Application Steel pil...

Page 23: ...section 6 PREPARATION OF SITE 6 6 4 Sleeve anchors Applications Lighter gates Domestic 6 6 5 Rawl bolts Applications Lighter gates Domestic FIGURE 12 FIGURE 13 Pillar Pillar Wall Bracket Wall Bracket...

Page 24: ...racket 6 7 1 Welding Applications Domestic Medium gates Frequent use FIGURE 14 FIGURE 15 Gate Gate Through bolts Gate Bracket Gate Bracket Welding machine 6 7 2 Through bolts high tensile Applications...

Page 25: ...ty Beams 3 core 0 5mm2 multi stranded or 4 core 0 5mm2 for CE compliance 7 Optional intercom cable n2 2 core 0 5mm2 multi stranded to gate station 8 Optional electric lock 2 core 0 5mm2 9 Optional Pil...

Page 26: ...ximum stroke is being utilised Only use V Series cable for the installation Leave a 350mm long loop in the cable Fit an electric gate lock if the leaf width is greater than 3 metres Ensure that the op...

Page 27: ...8 and Table 10 on page 21 Depending on the gate opening angle determined in Section 6 2 and the E Value measured determine the installation distances for the A and B Value using the Tables shown on pa...

Page 28: ...nward Opening gate VANTAGE 400 Assume that the E Value has been measured as 160mm By looking at this Table at E Values that are smaller than 165mm the relevant A and B Values are A 145mm and B 240mm E...

Page 29: ...nward Opening Gate E Value Depth of gate hinge to pillar A Value B Value 125mm1 165mm1 200mm1 135mm 155mm 210mm 145mm 145mm 220mm 155mm 135mm 230mm 1 Optimum Installation TABLE 11 1 Optimum Installati...

Page 30: ...290mm 215mm 180mm 300mm 225mm 170mm 310mm 235mm 155mm 320mm 245mm 140mm 330mm TABLE 13 1 Optimum Installation 100 Inward Opening Gate E Value Depth of gate hinge to pillar A Value B Value 175mm1 195mm...

Page 31: ...Gate E Value Depth of gate hinge to pillar A Value B Value 150mm1 190mm1 240mm1 160mm 185mm 250mm 170mm 175mm 260mm 180mm 170mm 270mm 190mm 160mm 280mm 205mm 150mm 290mm 210mm 145mm 300mm 220mm 135mm...

Page 32: ...3 Mark the determined length on the Wall Bracket Cut off excess length Insert the Wall Bracket into the mounting plate Weld the brackets together FIGURE 19 CUT AND WELD WALL BRACKET Mark length on bra...

Page 33: ...operator to the Wall Bracket Support the operator to prevent damage OPERATOR INSTALLATION INWARD OPENING GATES 9 7 Step 7 Manually rotate the piston to the fully extended position and then retract it...

Page 34: ...elding is required If this is not the case or the operator does not have enough stroke for the gate to open fully re check the A and B Values from Table 10 on page 29 to Table 15 on page 31 FIGURE 25...

Page 35: ...5 www CentSys com SECTION 9 FIGURE 26 Attach warning labels to the inside and outside of the gate as shown The Mechanical part of the installation is now complete OPERATOR INSTALLATION INWARD OPENING...

Page 36: ...uitable extension bracket on which to mount the operator s Wall Bracket 10 Operator Installation Outward Opening Gates SECTION 10 OPERATOR INSTALLATION OUTWARD OPENING GATES FIGURE 27 VANTAGE 400 OUTW...

Page 37: ...GE 500 OUTWARD OPENING GATE Make up bracket to suit B Gate in closed position Gate in open position VANTAGE operator Gate opening angle VANTAGE 500 Outward Opening Gate VANTAGE 500 Outward Opening Geo...

Page 38: ...Gate Gate Bracket Position FIGURE 30 CUT AND WELD WALL BRACKET Mark length on bracket Weld plates together Cut off excess length Wall Bracket length 10 3 Step 3 Mark the determined length on the Wall...

Page 39: ...f the operator to the Wall Bracket Support the operator to prevent damage OPERATOR INSTALLATION outward OPENING GATES 10 7 Step 7 Manually rotate the piston to the fully retracted position and then ex...

Page 40: ...t and the operator is utilising the majority of its stroke then secure the Gate Bracket using the most appropriate means Remove the operator before welding if welding is required If this is not the ca...

Page 41: ...www CentSys com SECTION 10 FIGURE 37 Attach warning labels to the inside and outside of the gate as shown The Mechanical part of the installation is now complete OPERATOR INSTALLATION outward OPENING...

Page 42: ...page 42 www CentSys com NOTES Notes...

Page 43: ...page 43 www CentSys com NOTES Notes...

Page 44: ...chnical Support 27 11 699 2481 from 07h00 to 18h00 UTC 2 Connect with us on facebook com CenturionSystems YouTube com CenturionSystems Twitter askCenturion Subscribe to the newsletter www CentSys com...

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CENTURION SYSTEMS VANTAGE 400, Mechanical Installation Manual

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