Centa Centax-N Assembly And Operating Instructions Manual Download

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CENTAX-N

Assembly and operating instructions

033N-00035…00075-F.00

M033-00002-EN

Rev.

-FS00

-FF00

Summary of Contents for Centax-N

Page 1: ...CENTAX N Assembly and operating instructions 033N 00035 00075 F 00 M033 00002 EN Rev 2 FS00 FS00 FF00 FF00 ...

Page 2: ...acteristics 12 4 2 Specifications 12 5 Alignment of the units being connected 13 5 1 Axial alignment 14 5 2 Radial alignment 16 5 3 Angular alignment 18 6 Mounting 20 6 1 General assembly instructions 20 6 2 Sequence of mounting 22 6 3 Mounting the hub if necessary 24 6 3 1 Mounting the hub with keyway 24 6 3 2 Mounting the hub with conical oil interference fit 26 6 3 3 Mounting the CENTA conical ...

Page 3: ...ons 41 9 2 Disconnecting the pre mounted rubber element assembly C D and the adapter 1 4 42 9 3 Dismantling the adapter 1 4 if necessary 42 9 4 Dismantling the pre mounted rubber element assembly C D from the flywheel 42 9 4 1 Dismantling the pre mounted rubber element assembly C and the sheet from the flywheel 42 9 4 2 Dismantling the pre mounted rubber element assembly D with the adapter from th...

Page 4: ...6 4 Mounting the CENTA conical clamping hub 29 Fig 6 5 Mounting the adapter 10 31 Fig 6 6 Mounting the pre mounted rubber element assembly C and sheet to the flywheel 32 Fig 6 7 Mounting the pre mounted rubber element assembly D with adapter to the flywheel 34 Fig 6 8 Mounting the adapter 1 4 36 Fig 6 9 Connecting the pre mounted rubber element assembly C D and the adapter 1 4 37 Index of tables T...

Page 5: ...tandard DIN EN ISO 9001 2000 In the interests of further development CENTA reserves the right to make technical changes IMPORTANT CENTA is unable to accept liability for damage and operating faults caused by failure to observe the operating instructions These operating instructions are protected under copyright to CENTA Antriebe Kirschey GmbH In case of technical questions please enquire with our ...

Page 6: ...prevention regulations valid at the installation site in question must be adhered to when performing any of the tasks described in these operating instructions 2 1 Safety remarks In these operating instructions safety remarks are indicated by a pictogram and a signal word 2 1 1 Signal words The following signal words are used in the safety remarks DANGER Denotes the immediate threat of danger If n...

Page 7: ...tions may only be performed by authorized persons with adequate training and instruction WARNING Injury and material damage can occur as a result of Work at the coupling which is not described in these instructions Only carry out work which is described in these operating instructions 2 3 Intended application WARNING Injury and material damage can occur as a result of Application not in compliance...

Page 8: ...n any rotating parts which may be work loose Guarantee sufficient ventilation for the coupling This enclosure must be made of stable steel components In order to ensure adequate ventilation for the coupling the enclosure must be fitted with regular openings For safety reasons these openings must not exceed the dimensions outlined in table 2 1 Component Circular openings mm Rectangular openings mm ...

Page 9: ...issibly high or low speeds Exceeding the specified ambient temperature Inadmissible ambient medium Inadmissible coupling enclosure Exceeding the admissible overall misalignment values Only use the coupling for the specified application CENTA bears no liability for damage resulting from application not in compliance with the intended use of the equipment Should there be a change of plant parameters...

Page 10: ...al damage to coupling components can occur as a result of Contact with sharp edged objects Protect coupling components for transportation Only hoist coupling components with nylon belts or ropes Always cushion parts when supporting them from below Following transportation damage Check the coupling carefully for damage Consult the manufacturer Address see chapter 1 3 3 Storage CAUTION Material dama...

Page 11: ...ls etc in the same location For more details refer to DIN 7716 3 3 2 Storage of couplings flexible elements Unpack the parts Check the packaging for damage Replace if necessary Check that the wax protection on steel components is intact If necessary patch or renew Package the parts for prolonged periods of storage enclose desiccant and weld into film Place the parts into storage 3 4 Disposal RECYC...

Page 12: ...llowable energy loss by intensive inner and outer ventilation Economical Design and well proven parts produced in series low weight and favourable connecting dimensions Low maintenance and low wear long life expectancy easy assembly and disassembly with radial removal of elements in situ Engine connection dimensions acc SAE special flanges are possible The driven hubs made of high grade steel with...

Page 13: ... is composed of the misalignment and the operating misalignment The permissible overall misalignment values can be found in the corresponding catalogue and must not be exceeded All permissible alignment tolerances apply to arrangements at operating temperatures If the arrangement would be aligned at a different temperature there would be additional deviations in the arrangement which were produced...

Page 14: ... 00035 00075 F 00 M033 00002 EN Rev 2 CENTA Antriebe Kirschey GmbH 14 47 5 1 Axial alignment Fig 5 1 Axial misalignment Item Info Designation Remark 3 Hub If scope of supply 10 Adapter If scope of supply B Flywheel Customer part E Flange Customer part ...

Page 15: ... F 00 M033 00002 EN Rev 2 CENTA Antriebe Kirschey GmbH 15 47 Determine the axial misalignment see Fig 5 1 Take installation length L from the installation drawing Align the units installation dimension L KA max Permissible axial alignment tolerance KA max 0 5 mm ...

Page 16: ...er If scope of supply B Flywheel Customer part E Flange Customer part CAUTION Material damage to elastically installed engines can occur as a result of Disregard to which extent the engine mounts may settle during alignment During vertical alignment take into account the extent by which the engine mounts settle Please enquire about specifications for the degree of settling from the engine manufact...

Page 17: ...the centering Turn the flange hub adapter E 3 10 with dial gauge and flywheel B slowly by 360 Align the units calculated deviation KR max The permissible radial alignment tolerance KR max can be found in the following table Size Shore hardness Shore A KR max mm 35 45 51 45 50 0 45 60 0 30 52 45 50 60 0 45 70 0 15 56 45 50 0 45 60 0 30 70 0 15 64 67 50 60 0 45 70 0 15 66 69 71 50 60 0 60 70 0 18 72...

Page 18: ...he angular misalignment with a dial gauge see Fig 5 3 Attach the dial gauge to the flange hub adapter E 3 10 Position the sensor of the dial gauge radially against flat surface at a distance R Turn the flange hub adapter E 3 10 with dial gauge and flywheel B slowly by 360 The maximum dial gauge deflection must not exceed the value 2xSw at any point The permissible tolerance SW max should be taken ...

Page 19: ...uctions CENTAX N 033N 00035 00075 F 00 M033 00002 EN Rev 2 CENTA Antriebe Kirschey GmbH 19 47 SAE J620 R mm SW max mm 11 5 155 0 13 14 209 0 18 18 261 0 23 21 311 0 27 24 337 0 29 Table 5 2 Permissible angular alignment tolerance ...

Page 20: ...tional start up WARNING Injury and material damage can occur as a result of Assembly of the coupling in the wrong sequence Only ever assemble the coupling in the described sequence WARNING Injury and material damage can occur as a result of Falling coupling components Secure coupling components against falling to the floor CAUTION Material damage to coupling components can occur as a result of Con...

Page 21: ...used for screw locking This type of screw locking medium may not be in contact with rubber parts IMPORTANT Screw preparation and tightening torque levels in accordance with CENTA data sheet D013 013 see chapter 11 1 Use suitable lifting devices for assembly The following assembly stages are described for coupling 033N 00064 F 00 Part illustration and marking may different slightly from installatio...

Page 22: ...le 033N 00035 00075 F 00 Item Info Designation Remark 1 4 Adapter 3 Hub If scope of supply 5 Sheet If scope of supply 10 Adapter If scope of supply C Pre mounted rubber element assembly If scope of supply D Pre mounted rubber element assembly If scope of supply IMPORTANT This assembly instruction describes the mounting of several design Mount the coupling as appropriate for the supplied design see...

Page 23: ...esign and built in parts see installation drawing Mounting the hub if necessary see chapter 6 3 Mounting the adapter 10 if necessary see chapter 6 4 Aligning the units see chapter 5 Mounting the pre mounted rubber element assembly C D to the flywheel see chapter 6 6 Mounting the adapter 1 4 see chapter 6 7 Connecting the pre mounted rubber element assembly C D and the adapter 1 4 see chapter 6 8 A...

Page 24: ...te for the supplied design see installation drawing Mounting the hub with keyway see chapter 6 3 1 Mounting the hub with conical oil interference fit see chapter 6 3 2 Mounting the CENTA conical clamping hub see chapter 6 3 3 6 3 1 Mounting the hub with keyway Fig 6 2 Mounting the hub with keyway Item Info Designation Remark 3 Hub A Shaft Customer part a Face of shaft b Face of hub ...

Page 25: ...ither inductive or with a flame ring burner CAUTION Injuries can occur as a result of Hot coupling components Use suitable protective gloves Heat the hub 3 to a temperature of 170 200 C Push the hub 3 onto the shaft A IMPORTANT Face of shaft must not protrude to face of hub Otherwise radial replacement of other coupling parts is not guaranteed CAUTION Material damage can occur as a result of Hot h...

Page 26: ...il interference fit Fig 6 3 Mounting the hub with conical oil interference fit Item Info Designation Remark 3 Hub 19 Screw plug G or G see installation drawing A Shaft Customer part a Face of shaft b Face of hub c Thread G or G see installation drawing Lightly oil the cone of the shaft A Push the hub 3 onto the shaft A Remove the screw plug 19 from the hub 3 ...

Page 27: ...protective goggles IMPORTANT We recommend the following mounting fluids For mounting Oil with a viscosity 300 mm2 s at 20 C e g SKF LHMF300 For dismantling Oil with a viscosity 900 mm2 s at 20 C e g SKF LHDF900 Connect the pump pmax 3000 bar for expanding the hub 3 to the thread G or G c Screw the pump for pushing on the hub to the shaft Build up the oil pressure to push on the hub WARNING Materia...

Page 28: ...ssure for expanding the hub Remove the pump for expanding the hub from the hub 3 Maintain the oil pressure for pushing on the hub for one hour Decrease the oil pressure for pushing on the hub Remove the pump for pushing on the hub from the shaft Turn the hub 3 drain oil out of the thread G or G c and dispose correctly Screw the screw plug 19 into the hub 3 IMPORTANT Do not place a load on the hub ...

Page 29: ...ng the CENTA conical clamping hub Fig 6 4 Mounting the CENTA conical clamping hub Item Info Designation Remark 2 Ring 3 Hub Pre mounted 22 Screw 41 Circlip Design of the hub see installation drawing A Shaft Customer part e Shaft end f Back side of circlip g Forcing thread h Shaft shoulder j Drilling k Conical surface l Shaft extension ...

Page 30: ...on drawing onto the shaft A with circlip 41 Push the hub 3 with the ring 2 onto the shaft A until the shaft end e touches the back side of the circlip f IMPORTANT Ensure that the hub is correctly positioned on the shaft against shaft end If necessary brace hub with washer against the shaft without circlip 41 Push the hub 3 with the ring 2 onto the shaft A against the shaft shoulder h IMPORTANT Ens...

Page 31: ... Push the adapter 10 onto into the centring of the flange hub E 3 see installation drawing Screw the adapter 10 to the flange hub E 3 Take the information for the necessary screw connection from the installation drawing IMPORTANT Tightening torques for elements to connect couplings with customer parts could deviate from CENTA data sheet D013 013 Consider specifications on installation drawing 6 5 ...

Page 32: ...sembly C D as appropriate for the supplied design see installation drawing Mounting the pre mounted rubber element assembly C and sheet to the flywheel see chapter 6 6 1 Mounting the pre mounted rubber element assembly D with adapter to the flywheel see chapter 6 6 2 6 6 1 Mounting the pre mounted rubber element assembly C and sheet to the flywheel Fig 6 6 Mounting the pre mounted rubber element a...

Page 33: ...ement assembly E Flange Customer part Push the sheet 5 into the centring of the flywheel B Push the pre mounted rubber element assembly C into the centring of the flywheel B Screw the pre mounted rubber element assembly C and the sheet 5 to the flywheel B using the screws 30 and washers 31 IMPORTANT Tightening torques for elements to connect couplings with customer parts could deviate from CENTA d...

Page 34: ...l Fig 6 7 Mounting the pre mounted rubber element assembly D with adapter to the flywheel Item Info Designation Remark 1 1 Rubber element assembly 3 Hub 8 Adapter 10 Adapter 25 Screw ISO4762 10 5 M 26 Nut ISO4032 10 M 27 Washer ISO7092 300HV 30 Screw If ordered 31 Washer If ordered B Flywheel Customer part D Pre mounted rubber element assembly E Flange Customer part X Required space for screw conn...

Page 35: ...1 CAUTION Coupling damage can occur as a result of Mounting the rubber element assembly with adapter to the flywheel which does NOT match the SAE J620 standard by 100 Only mount the rubber element assembly with adapter to another flywheel if the required space X for screw connections 25 26 and 27 see installation drawing is existing IMPORTANT Tightening torques for elements to connect couplings wi...

Page 36: ...nation Remark 3 Hub 1 4 Adapter 10 Adapter 20 Screw ISO4762 10 9 M C D Pre mounted rubber element assembly E Flange Customer part d Drilling for the bush 2x180 Push the adapter 1 4 onto the centring of the flange hub adapter E 3 10 The drillings for the bushes d must be directed to the pre mounted rubber element assembly C D Screw the flange hub adapter E 3 10 to the adapter 1 4 using the screws 2...

Page 37: ...er element assembly C D and the adapter 1 4 Fig 6 9 Connecting the pre mounted rubber element assembly C D and the adapter 1 4 Item Info Designation Remark 1 3 Ring 1 4 Adapter 1 7 Bush 1 10 Screw ISO4762 10 9 M 1 13 Nut ISO7040 10 M 1 14 Washer ISO7092 300HV C D Pre mounted rubber element assembly d Drilling for the bush 2x180 n Drilling for the bush 2x180 ...

Page 38: ...pter 1 4 and the drillings n of the pre mounted rubber element assembly C D Screw together the pre mounted rubber element assembly C D the bushes 1 7 and the adapter 1 4 with screws 1 10 washers 1 14 and nuts 1 13 Screw together the pre mounted rubber element assembly C D and the adapter 1 4 with screws 1 7 washers 1 14 rings 1 3 and nuts 1 13 6 9 After completed mounting WARNING Injury and materi...

Page 39: ...oises or vibrations in the plant Alignment error 1 Switch off the plant 2 Check alignment correct if applicable 3 Trial run Loose bolts 1 Switch off the plant 2 Check alignment correct if applicable 3 Check screw torque levels and correct if necessary 4 Trial run Membran or rubber element rubber segment damaged Alignment error 1 Switch off the plant 2 Replace defective parts 3 Check alignment corr...

Page 40: ...performed 8 1 1 Cleaning the coupling Remove any loose dirt from the coupling 8 1 2 Visual inspection of the coupling Inspect the coupling for cracks chips or missing parts Replace faulty and missing parts 8 1 3 Visual inspection of the rubber elements rubber segments IMPORTANT Exchange the rubber elements rubber segments in the event that The wear specifications given in W000 00002 are exceeded A...

Page 41: ...f Contact with rotating parts Before starting work at the coupling switch off the plant and secure against unintentional start up WARNING Injury and material damage can occur as a result of Dismantling of the coupling in the wrong sequence Only ever dismantle the coupling in the described sequence WARNING Injury and material damage can occur as a result of Falling coupling components Secure coupli...

Page 42: ...iate for the supplied design Dismantling the pre mounted rubber element assembly C and the sheet from the flywheel see chapter 9 4 1 Dismantling the pre mounted rubber element assembly D with the adapter from the flywheel see chapter 9 4 2 9 4 1 Dismantling the pre mounted rubber element assembly C and the sheet from the flywheel See Fig 6 6 Loosen the screws 30 of the connection pre mounted rubbe...

Page 43: ...See Fig 6 3 WARNING Injury and material damage can occur as a result of Non compliance with the operating instructions for the hydraulic pumps Before carrying out work with the hydraulic pumps do not fail to read their operating instructions Only ever work with hydraulic pumps as described in their operating instructions WARNING Injury and material damage can occur as a result of Hydraulic fluid s...

Page 44: ...ding the hub Slowly reduce the oil pressure for expanding the hub Repeat the above mounting section until the hub is completely released from the shaft Remove the pump for holding the hub from the shaft A Remove pump for expanding the hub from the hub 3 Turn the hub 3 drain oil out of the thread G or G c and dispose correctly Screw the screw plug 19 into the hub 6 Remove the hub 3 from the shaft A...

Page 45: ...rts Never use parts from other manufacturers A stock of the most important wearing and spare parts is the most important condition to ensure that the coupling is functional and ready for operation at all times We only provide a warranty for CENTA original parts Wearing parts of this coupling Rubber element When exchanging all screw connections must be renewed These must be ordered separately When ...

Page 46: ...N ISO 262 unless other specifications are given on CENTA documents Preparation of parts that are to be screwed together The joining areas must be free of dirt preservatives and lubricants Preparation of screws that ARE NOT secured with liquid screw locking medium Give the screws extra lubrication with motor oil under the screw head and in the thread Preparation of screws that ARE secured with liqu...

Page 47: ... Machinery Directive 2006 42 EC Appendix I subchapters 1 1 2 1 1 3 1 1 5 1 3 2 1 3 3 1 3 4 and 1 5 4 In addition we declare that the special technical documents for this incomplete machine were compiled according to Appendix VII Part B and undertake to forward these to the market monitoring authorities by request via our Documentation Department Commissioning of the incomplete machine is interdict...

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