CDI CD42-T0 User Manual Download

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1801 North Juniper Avenue

Broken Arrow, Oklahoma 74012 U.S.A.
+1 (918) 258-6068 worldwide

www.pigging.com
[email protected]

CD42 T-Series

22 Hz Electromagne c Transmi er

Models CD42-T0, T1A, T1AHP, T1AVHP, T1, T2, T3, T4, & T4VHP

USER GUIDE

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Summary of Contents for CD42-T0

Page 1: ...rrow Oklahoma 74012 U S A 1 918 258 6068 worldwide www pigging com support pigging com CD42 T Series 22 Hz Electromagne c Transmi er Models CD42 T0 T1A T1AHP T1AVHP T1 T2 T3 T4 T4VHP USER GUIDE In a hurry See the QUICK START SecƟon Pg 3 ...

Page 2: ...uld any diﬃculty arise in the use of this equipment WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment It is possible for pressurized liquid or gas to leak into a transmi er and remain there even a er the transmi er has been removed from the pipeline Always point the transmi er away from yourself or others when opening a cover or end cap Informa on...

Page 3: ...move Carousel Configure Pulse Pa ern T0 T1 T1A T1AHP T1AVHP T2 NOTE The next few pages are a quick reference guide to help you set up your CD42 T Series transmiƩer in a Ɵmely manner It is highly recommended that you familiarize yourself with the rest of this User Guide beginning on pg 7 at the earliest opportunity Standard Skip One Con nuous Standard Skip One Con nuous T T2 Standard Skip One Con n...

Page 4: ...s T1 T1A T1AHP T1AVHP T2 Load Carousel with six 6 AA Cell alkaline ba eries T3 T4 MODELS T3 Load single CR 123 ba ery posi ve end first T4 Load two 2 CR 123 ba eries nega ve end first posi ve end UP ALL MODELS Replace End Cap TER CONT ery posi ve end first eri ies nega ve end first NOTE it is good prac ce to always install new ba eries prior to deployment NOTE Unless transmi er is fi ed with CD42 ...

Page 5: ...MITTER USER GUIDE Page 5 of 52 CD42ͳTͳSERIES QUICKͳSTART 2 PLACE TRANSMITTER INTO SERVICE METAL BODIED PIGS Install Flange Kit A ach to Adapter Plate where applicable Mount to Pig transmission end OUT Install Flange Kit plicable ...

Page 6: ...p threads and or cap screws are clean and free of dents ruptures or other damage which could compromise the transmi er components TROUBLESHOOTING Connec on and Communica on CDI transmi ers when supplied with fresh ba eries of the proper size and type should automa cally transmit an electromagne c signal unless custom programmed at the factory for Delay On behavior If your transmi er fails to estab...

Page 7: ...essure Switch 26 CD42 T3 28 CD42 T4 T4A T4AVHP 31 T4 Op onal Pressure Switch 32 PLACING INTO SERVICE 33 Metal bodied Pigs 35 Foam and Plas c Pigs 36 Checklist 37 TROUBLESHOOTING 37 REMOVING TRANSMITTER FROM SERVICE 37 OPTIONAL EQUIPMENT 38 Transmi er Flange Kits 38 Pressure Ac va on Switches 39 Ba eries 40 SPECIFICATIONS 41 Transmi ers 41 Pressure Ac va on Switches 45 WARRANTY 49 CARE MAINTENANCE ...

Page 8: ...22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Page 8 of 52 OVERVIEW THE CD42 T SERIES TRANSMITTER FAMILY CD42 T0 CD42 T3 CD42 T4 CD42 T1AHP CD42 T1A CD42 T1 CD42 T1AVHP CD42 T2 CD42 T4VHP ...

Page 9: ...ounding soil or water where it is received by a passage detector tracking benchmarking or loca ng device such as the CDI CD52 Bandit TRAXALL 720 770 or CD47 C Above Ground Marker Transmission PaƩerns Most T Series transmi ers may be set for one of three electromagne c transmission pa erns Standard Mode transmi er emits a con nuous string of pulses one every 1 5 seconds Skip One Mode emits two puls...

Page 10: ...op onal delay of anywhere from 10 minutes to several months before they transmit This feature is useful for when the pig is loaded into the launcher but may not actually be launched for some days Pressure AcƟvaƟon T1A T1AHP T1AVHP and T4 transmi ers may be ordered or retrofi ed with an op onal Pressure Ac va on Switch see pg 39 SWX modules may be set for Latching transmi er stays on once ac va on ...

Page 11: ...arousel T0 T1 T1A and T2 CD42 T0 Configuring T0 TransmiƩer Unscrew and remove end cap Remove ba ery carousel to access dip switches WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment It is possible for pressurized liquid or gas to leak into a transmi er and remain there even aŌer the transmiƩer has been removed from the pipeline Always point the tr...

Page 12: ...z ELECTROMAGNETIC TRANSMITTER USER GUIDE Page 12 of 52 GETTING STARTED ͳ CD42ͳT0 The CD42 T0 may be set for Standard Skip One or Con nuous Transmission modes via two dip switches Standard Skip One Con nuous ...

Page 13: ...le and or deformed O ring may not properly seal Lubricate O ring with a light coa ng of petroleum jelly if dry Ensure threads are clean and free of ruptures dents and other damage Replace cap Your CD42 T0 is now ac ve Placing Into Service See pg 34 NOTE it is good prac ce to always install new ba eries prior to deployment NOTE T Series Transmi ers have no ON OFF switch Unless your transmi er is fa...

Page 14: ...s dip switches WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment It is possible for pressurized liquid or gas to leak into a transmi er and remain there even aŌer the transmiƩer has been removed from the pipeline Always point the transmi er away from yourself or others when opening the antenna or ba ery caps move Page 14 of 52 ...

Page 15: ...z ELECTROMAGNETIC TRANSMITTER USER GUIDE Page 15 of 52 GETTING STARTED ͳ CD42ͳT1 The CD42 T1 may be set for Standard Skip One or Con nuous Transmission modes via two dip switches Standard Skip One Con nuous ...

Page 16: ...ce carousel as shown Inspect cap and O ring before replacing Ensure O ring is serviceable A bri le and or deformed O ring may not properly seal Lubricate O ring with a light coa ng of petroleum jelly if dry Ensure O ring groove and screws are clean and free of ruptures dents or other damage NOTE it is good prac ce to always install new ba eries prior to deployment 6 AA Cell al I t and O ring befor...

Page 17: ...ach screw in a rota ng cross pa ern If using a powered driver avoid over ghtening Your CD42 T1 is now ac ve Placing Into Service See pg 34 NOTE T Series Transmi ers have no ON OFF switch Unless your transmi er is factory configured for Delay On opera on it will begin opera on when cap is installed 1 3 5 2 4 ...

Page 18: ... to access dip switches WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment It is possible for pressurized liquid or gas to leak into a transmi er and remain there even aŌer the transmiƩer has been removed from the pipeline Always point the transmi er away from yourself or others when opening the antenna or ba ery caps ...

Page 19: ...z ELECTROMAGNETIC TRANSMITTER USER GUIDE Page 19 of 52 GETTING STARTED ͳ CD42ͳT2 The CD42 T2 may be set for Standard Skip One or Con nuous Transmission modes via two dip switches Standard Skip One Con nuous ...

Page 20: ...pposite tension spring Replace carousel as shown Inspect cap and O ring before replacing Ensure O ring is serviceable A bri le and or deformed O ring may not properly seal Lubricate O ring with a light coa ng of petroleum jelly if dry Ensure O ring groove and screws are clean and free of ruptures dents or other damage NOTE it is good prac ce to always install new ba eries prior to deployment ...

Page 21: ...ach screw in a rota ng cross pa ern If using a powered driver avoid over ghtening Your CD42 T2 is now ac ve Placing Into Service See pg 34 NOTE T Series Transmi ers have no ON OFF switch Unless your transmi er is factory configured for Delay On opera on it will begin opera on when cap is installed 1 3 5 2 4 ...

Page 22: ...and circuitry They diﬀer only in case construc on T1A T1AVHP T1AHP WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment It is possible for pressurized liquid or gas to leak into a transmi er and remain there even aŌer the transmiƩer has been removed from the pipeline Always point the transmi er away from yourself or others when opening the antenna or...

Page 23: ...22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Page 23 of 52 GETTING STARTED ͳ CD42ͳT1A T1AHP T1AVHP Remove ba ery carousel to access dip switches T1A T1AVHP T1AHP AHP ...

Page 24: ...GNETIC TRANSMITTER USER GUIDE Page 24 of 52 GETTING STARTED ͳ CD42ͳT1A T1AHP T1AVHP The CD42 T1A HP VHP may be set for Standard Skip One or Con nuous Transmission modes via two dip switches Standard Skip One Con nuous ...

Page 25: ...and or deformed O ring may not properly seal Lubricate O ring with a light coa ng of petroleum jelly if dry Ensure threads are clean and free of ruptures dents and other damage Replace cap Your CD42 T1A is now ac ve Placing Into Service See pg 34 NOTE it is good prac ce to always install new ba eries prior to deployment NOTE T Series Transmi ers have no ON OFF switch Unless your transmi er is fact...

Page 26: ... carousel and replacing with a configured SWX Configuring T1A T1AHP T1AVHP SWX The T1A T1AHP and T1AVHP SWX are factory set for pressure ac va on There is a single dip switch for Latching transmi er stays on once ac va on pressure is reached or Non Latching transmi er ON state follows pipeline pressure i e will turn on or oﬀ depending on pressure CD42 T1A SWX stainless steel CD42 T1AVHP SWX tanium...

Page 27: ...ng before installing Ensure O ring is serviceable A bri le and or deformed O ring may not properly seal Lubricate O ring with a light coa ng of petroleum jelly if dry Ensure threads are clean and free of ruptures dents and other damage nsure threads are clean and free of ruptures den y diﬀerence is that the SWX carousel is aﬃxed Ʃer NOTE The SWX merely ac vates a transmi er at a factory programmed...

Page 28: ...tch Uns screw and remove end cap WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment It is possible for pressurized liquid or gas to leak into a transmi er and remain there even aŌer the transmiƩer has been removed from the pipeline Always point the transmi er away from yourself or others when opening the antenna or ba ery caps ...

Page 29: ...22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Page 29 of 52 GETTING STARTED ͳ CD42ͳT3 The CD42 T3 may be set for either Standard or Skip One transmission modes via a single dip switch Standard Skip One ...

Page 30: ... and free of ruptures dents and other damage Replace cap Your CD42 T3 is now ac ve Placing Into Service See pg 34 NOTE T Series Transmi ers have no ON OFF switch Unless your transmi er is factory configured for Delay On opera on it will begin opera on when cap is installed NOTE it is good prac ce to always install a new ba ery prior to deployment L p NOTE it is good prac ce to always install a new...

Page 31: ...ied a er manufacture User control is limited to ON OFF by means of removing replacing end cap Installing BaƩeries Remove cap WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment It is possible for pressurized liquid or gas to leak into a transmi er and remain there even aŌer the transmiƩer has been removed from the pipeline Always point the transmi e...

Page 32: ...clean and free of ruptures dents and other damage Replace cap Your CD42 T4 is now ac ve Placing Into Service See pg 34 NOTE it is good prac ce to always install new ba eries prior to deployment CD42 T4 Op onal Pressure Switch SWX Kit Retrofi ng your T4 with an SWX kit is a simple ma er of removing exis ng ba ery cap and replacing with a configured SWX NOTE The SWX merely ac vates a transmi er at a...

Page 33: ...g of petroleum jelly if dry Ensure threads are clean and free of ruptures dents and other damage CD42 T4 Op onal Pressure Switch SWX Kit cont Configuring T4 SWX The T4 SWX is factory set for pressure ac va on There is a single dip switch for Latching transmi er stays on once ac va on pressure is reached or Non Latching transmi er ON state follows pipeline pressure i e will turn on or oﬀ depending ...

Page 34: ...r deployed with a metal bodied pig must be mounted outside the pig casing installa on of a transmi er flange is required Flange kits are available for all T series transmi ers except the T3 See Accessories pg 31 Metal bodied TransmiƩers T0 T1A HP VHP T4A Align flange halves with machined groove gn flange halves th m g machined groove ...

Page 35: ... Page 35 of 52 PLACING INTO SERVICE Nylon bodied TransmiƩers T1 and T2 Insert flange halves into groove Metal bodied Pigs cont Press together and ghten socket screws with hex wrench provided w flange kit T1 and T2 t n s T1 1 1 d d T2 ocket alves ...

Page 36: ... flanged transmi ers directly to pig or moun ng plate where applicable Mount securely to pig with transmission coil out If not marked coil end is usually opposite of end cap Foam and Plas c Pigs Remove plug or bolt Place transmi er in cavity align transmi er in either direc on Replace plug or bolt ...

Page 37: ... damage which could compromise the transmi er components TROUBLESHOOTING Connec on and Communica on CDI transmi ers when supplied with fresh ba eries of the proper size and type should automa cally transmit an electromagne c signal unless custom programmed at the factory for Delay On behavior If your transmi er fails to establish communica on a er following all ba ery installa on procedures contac...

Page 38: ...T1AVHP 1A FL T1AVHP 1 1A FL T1AVHP CD42 T1 FL CD42 T4A CD42 T1AHP FL CD42 T1AHP FL P CD42 T1AHP FL CD42 T2 FL D4 CD Model Part for Transmi er CD42 T4 FL 81 05 0035 00 CD42 T4 CD42 T4A 81 05 0047 02 CD42 T4A CD42 T0 FL 81 05 0035 00 CD42 T0 CD42 T1 FL 81 05 0038 00 CD42 T1 CD42 T1A FL 81 05 0051 00 CD42 T1A T1AVHP CD42 T1AHP FL 81 05 0081 00 CD42 T1AHP CD42 T2 FL 81 05 0042 00 CD42 T2 Special Trans...

Page 39: ...r transmi er exactly when needed i e when the pipeline is charged and the pig starts moving SWX kits are available for the CD42 T4 T1A T1AHP and T1AVHP transmi ers Model Part for Transmi er CD42 T4 SWX 81 05 0087 00 CD42 T4 CD42 T1A SWX 81 05 0084 00 CD42 T1A CD42 T1AHP SWX 81 05 0085 00 CD42 T1AHP CD42 T1AVHP SWX 81 05 0086 00 CD42 T1AVHP ORDERING INFORMATION ...

Page 40: ...a ery Pack Qty 6 C Cell Ba ery Pack Qty 6 N Cell Ba ery Pack Qty 6 123 Cell Ba ery Pack Qty 6 ORDERING INFORMATION Model Part AA Cell Pack Alkaline CD42 AA 81 05 0012 00 C Cell Pack Alkaline CD42 C 81 05 0013 00 N Cell Pack Alkaline CD42 N 81 05 0034 00 123 Cell Pack Lithium CD42 123 35 09 0001 03 ...

Page 41: ...8 hrs Material 304 Stainless Steel Range open air 39 11 8 m Opera ng Temp Range 40 F to 140 F 40 C to 60 C CD42 T1 Pipeline Dia 8 28 in 203 711 2 mm Pressure max 2 500 psi 172 bar Dimensions 10 375 in x 3 0 in 263 53 x 76 2 mm Ba eries AA Cell 6 Alkaline Ba ery Life Standard pulse 500 hrs Skip one pulse 678 hrs Material Nylon Range open air 45 13 7 m 65 19 8 m Opera ng Temp Range 40 F to 140 F 40 ...

Page 42: ...lse 375 hrs Skip one pulse 500 hrs Material Nylon Range open air 92 28 m Opera ng Temp Range 40 F to 140 F 40 C to 60 C CD42 T1A Pipeline Dia 8 28 in 203 711 2 mm Pressure max 2 500 psi 172 bar Dimensions 10 19 in x 2 0 in 258 8 x 50 8 mm Ba eries AA Cell 6 Alkaline Ba ery Life Standard pulse 500 hrs Skip one pulse 678 hrs Material 304 Stainless Steel Range open air 45 13 7 m Opera ng Temp Range 4...

Page 43: ...ip one pulse 678 hrs Standard pulse 1 000 hrs Material 304 Stainless Steel Range open air 45 13 7 m Opera ng Temp Range 40 F to 140 F 40 C to 60 C C P P D B B M R a O T T CD42 T1AVHP Pipeline Dia 8 28 in 203 711 2 mm Pressure max 7 500 psi 517 bar Dimensions 10 19 in x 2 0 in 258 8 x 50 8 mm Ba eries AA Cell 6 Alkaline Ba ery Life Standard pulse 500 hrs Skip one pulse 678 hrs Material Titanium Ran...

Page 44: ... 304 Stainless Steel Range open air 30 9 1 m Opera ng Temp Range 40 F to 140 F 40 C to 60 C T4VHP High pressure Titanium Version 7 500 psi 517 bar CD42 T3 Pipeline Dia 2 8 in 50 8 203 2 mm Pressure max 2 500 psi 172 bar Dimensions 6 3 in x 0 875 in 160 x 22 23 mm Ba ery CR123A Cell 1 Lithium Ba ery Life Standard pulse 110 hrs Skip one pulse 150 hrs Material 304 Stainless Steel Range open air 30 9 ...

Page 45: ... 76 bar Max Transmi er Pressure 2 500 psi 172 bar Opera onal Principle Hydraulic Pressure Pig Type Any Installa on Hand ghtened or flange bolted to transmi er Sensor Type Sub Miniature Pressure Switch Construc on 316 Stainless Steel Repeatability 3 of Ac va on Pressure Proof Pressure 6 000 psi 414 bar Burst Pressure 9 000 psi 600 bar Opera ng Temp Range 32 230 F 0 110 C ...

Page 46: ... 500 psi 172 bar Opera onal Principle Hydraulic Pressure Pig Type Any Installa on Hand ghtened or flange bolted to transmi er Sensor Type Sub Miniature Pressure Switch Construc on 316 Stainless Steel Repeatability 3 of Ac va on Pressure Proof Pressure 6 000 psi 414 bar Burst Pressure 9 000 psi 600 bar Opera ng Temp Range 32 230 F 0 110 C Pressure Ac va on SWX Switches cont ...

Page 47: ...si 276 bar Opera onal Principle Hydraulic Pressure Pig Type Any Installa on Flange bolted to transmi er Sensor Type Sub Miniature Pressure Switch Construc on 316 Stainless Steel Repeatability 3 of Ac va on Pressure Proof Pressure 6 000 psi 414 bar Burst Pressure 9 000 psi 600 bar Opera ng Temp Range 32 230 F 0 110 C C F P M P O P P In S C R P B O R Pressure Ac va on SWX Switches cont ...

Page 48: ...smi er Pressure 7 500 psi 517 bar Opera onal Principle Hydraulic Pressure Pig Type Any Installa on Flange bolted to transmi er Sensor Type Sub Miniature Pressure Switch Construc on Titanium Repeatability 3 of Ac va on Pressure Proof Pressure 6 000 psi 414 bar Burst Pressure 9 000 psi 600 bar Opera ng Temp Range 32 230 F 0 110 C Pressure Ac va on SWX Switches cont ...

Page 49: ...r a representa ve sample thereof must be returned to CDI at the Purchaser s expense The equipment must be accompanied by the Purchaser s wri en order describing the defect s and authorizing CDI to invoice the Purchaser for any charges not covered by the warranty Upon receipt of the equipment and Purchase Order CDI will examine the equipment and make a determina on of the nature and cause of the de...

Page 50: ...arranty CDI equipment should only be operated by qualified personnel who are familiar with any and all manuals and procedures for said equipment s opera on Service and Repairs Cost for repairs not covered by the warranty or carried out a er the warranty period has expired will be charged at the current hourly or set service rate plus the cost of materials upon approval by Purchaser Equipment for r...

Page 51: ...NOTES ...

Page 52: ...n the United States for more than 32 years CDI currently employs 45 people in the areas of electronics and mechanical design so ware and firmware programming electronics manufacture machining and more All CDI products are designed and built completely in house u lizing an on premises machine shop boas ng four fully automated CNC machines as well as full me electronics assembly personnel ...

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