CD3 Outpost Product Manual Download Page 50 | Manualshive

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CD3 Outpost Product Manual Download Page 50

CD3 Products Manual

CD3, General Benefit Corporation |

www.cd3station.com

|

[email protected]

| 612.467.9441

Patent

Pending | Made in USA | © 2019

50

5.2.1 Compressor

The compressor operates directly from the 230VAC power and is supplied directly via a
breaker to the compressor motor starter box. From there, the pressure switch turns on
the compressor as needed based on tank pressure. The air is dispensed through the air
hose which is restricted by an air solenoid valve, allowing air to reach the blow gun
when the appropriate function button is activated. The programming for the timer and
button light indications is controlled by the control module.

5.2.2 Vacuum

The power to the vacuum motor operates on 230V AC power that comes from the main
electrical box via a breaker within the box. The vacuum is actuated based on an output
signal from the control module which is based on an input from the appropriate lighted
button. There is also a float switch inside the top of the vacuum tank that stops its
function if the tank is completely full.

5.2.3 Lights

The lights operate on 12VDC power from the main electrical box. The signal from the
button is also a 24VDC signal that is communicated to the main electrical box and then
translated to the needed 12VDC coming out.

5.3 Wayside (Solar and 120V)

The Wayside units are both powered by a 24VDC battery pack that powers the system
directly. The difference in the Wayside Solar and 120V units is how the battery pack is
charged. The functionality of the two types of Wayside units is very similar apart from
the battery charging.

5.3.1 Battery Pack

The battery pack is common to both Wayside (Solar and 120V) units and is made up of 2
– 12V batteries connected in series to produce 24VDC that powers the Wayside units.
The pack powers the unit fully and is discharged most heavily by the compressor
drawing approximately 20A and the vacuum motor drawing approximately 10A. The
pack will have a steady draw even when tools are not activated due to the lights on the
button, the control module being active, and the cellular gateway being active. The
main disconnect switch will turn off all power draw from the battery pack. The charging
that occurs on the pack is varying depending on the type of charger (solar system or
120V charger). The pack is a nominal voltage of 24V (when tested as a pack - across the

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Summary of Contents for Outpost

Page 1: ...CD3 PRODUCTS MANUAL RevA 28MAR20 ...

Page 2: ...This page intentionally left blank ...

Page 3: ... Before Operation 12 2 1 Installation 12 2 1 1 Stationary Mounting 12 2 1 2 Electrical Install Station Wayside 120V 13 2 2 Safety Information 15 Section 3 Unit Operation 17 3 1 Main Power Shut Off Switch 17 3 2 All Off Button Station Wayside Only 17 3 3 Vacuum System Station Wayside Only 18 3 3 1 Vacuum Intended Use 18 3 3 2 Vacuum Safety Information 18 3 3 3 Vacuum Button Operation 19 3 3 4 Vacuu...

Page 4: ... 33 4 1 Vacuum System Station Wayside Only 34 4 1 1 Tank Emptying 34 4 1 2 Vacuum Pressure Relief Valve 35 4 1 3 Inspect Hose 35 4 2 Blower Compressor Station Wayside Only 36 4 2 1 Blower Compressor Maintenance Safety 36 4 2 2 Air Pressure Regulator 37 4 2 3 Relief Valve 37 4 2 4 Air Filter 38 4 2 5 Air Leaks 38 4 2 6 Compressor Oil 38 4 2 7 Compressor Belts Station Only 39 4 3 Tool Reels 40 4 3 1...

Page 5: ...of Operation 49 5 1 Control System 49 5 1 1 Control Module 49 5 1 2 Cellular Gateway 49 5 1 3 Function Buttons 49 5 2 Station 49 5 2 1 Compressor 50 5 2 2 Vacuum 50 5 2 3 Lights 50 5 3 Wayside Solar and 120V 50 5 3 1 Battery Pack 50 5 3 2 Solar Panels Solar Charging 51 5 3 3 120V Charger 51 5 3 4 Compressor 51 5 3 5 Vacuum 52 5 3 6 Lights 52 5 4 Outpost 52 5 4 1 Battery Pack 52 5 4 2 Solar Panels ...

Page 6: ...charger This unit uses the stored power to provide similarly functioning vacuum and blower The unit uses an on demand tank less compressor for the blower which produces similar output as the station unit The difference is that it draws power only when in use and does not have a tank to store energy in the form of air The vacuum is still an industrial grade but has slightly less power due to the su...

Page 7: ...ommodate its much less power demand than the Wayside units The only powered features in the unit are the lights and internal logic system It also uses solar panels to supply power so no on site power supply is required The outpost is only limited in consecutive uses of the light function 1 1 5 Trailer Option Wayside 120V and Wayside Solar Only The ability to mount the unit to a trailer is possible...

Page 8: ...tion Button sec 3 4 3 2 Light Function Button sec 3 6 3 All Off Function Button sec 3 2 4 Upper Lights sec 3 2 5 Vacuum Function Button sec 3 3 3 6 Vacuum Hose sec 3 3 4 7 Vacuum Hose Rack 8 Body Light sec 3 2 9 Reach Grabber Tool 3 sec 3 5 3 10 Plug Wrench Tool 2 sec 3 5 4 11 Brush Tool 1 sec 3 5 2 12 Fork Tunnel 13 Air Blow Gun Holster 14 Air Blow Gun Hose Rack 15 Air Blow Gun Hose sec 3 4 4 16 ...

Page 9: ... com stopais cd3station com 612 467 9441 Patent Pending Made in USA 2019 9 1 2 2 Overview Station Wayside Rear 1 Service Door 2 Vacuum Tank Clean Out 3 Data Logger Antenna 4 Compressor Cooling Vents 5 Service Door Lift Off Hinges 6 Fork Tunnel 7 Vacuum Exhaust Outlet ...

Page 10: ...1 Patent Pending Made in USA 2019 10 1 2 3 Overview Outpost 1 Light Button Function sec 3 6 2 Upper Light sec 3 6 3 Solar Panels 4 Data Logger Antenna 5 Reach Grabber Tool 3 sec 3 5 3 6 Plug Wrench Tool 2 sec 3 5 4 7 Lower Light sec 3 6 8 Brush Tool1 sec 3 5 2 9 Service Door 10 Service Door Lift Off Hinges ...

Page 11: ...4 85 Overall Depth in 45 5 45 5 45 25 27 5 Light Pole Height in 119 5 119 5 119 5 Vacuum Tank Capacity gal 108 108 108 Tools Grabber Reach in 28 28 28 28 Brush Reach in 35 35 35 35 Tool Reel Cable Length ft 50 50 50 50 Blow Gun Reach in 24 24 24 24 Blow Pressure psi 90 90 90 Air Hose Diameter in 0 375 0 375 0 375 Air Hose Length ft 35 35 35 Vacuum Hose Diameter in 2 1 5 1 5 Vacuum Hose Length ft 2...

Page 12: ...ame for stud and electrical location or the CD3 pre cast concrete base The following instructions assume the concrete base is has been already prepared 2 1 1 1 Installation Procedure Station or Wayside units 1 Remove rear door and panels The door removes by simply swinging it all the way open and lifting up and the hinges will separate The adjacent panels will be removed by three phillips head scr...

Page 13: ... door in the reverse order of disassembly 2 1 1 2 Installation Procedure Outpost 1 Remove the rear door by simply swinging it all the way open and lifting up and the hinges will separate Removing the door will allow the ability to manipulate the unit position without the door swinging around 2 Place the unit on the concrete mounting base by lifting it over the mounting studs and locating it to ali...

Page 14: ...ax Power Consumption 960 watts Frequency 50 60 hertz The unit can be plugged into any 125V 15A NEMA 5 15R outlet The electric socket must be of the type NEMA 5 15R 3 hole outlet 125V 15A correctly connected and protected by a proper current fault circuit breaker The installation must comply with standard regulations in activity inside the country to power mains supply Electric wiring must be confo...

Page 15: ...nd review frequently for continuing safe operation and instructing others who may use this equipment DANGER Never operate this unit when flammable materials or vapors are present because electrical devices produce arcs or sparks that can cause a fire or explosion NEVER OPERATE UNATTENDED WARNING Do NOT use this vacuum cleaner to vacuum lead paint debris because this may disperse fine lead particle...

Page 16: ...h damaged cord or plug If the unit is not working as it should or has been damaged contact CD3 for assistance 9 Keep power cord away from heated surfaces 10 Do not unplug by pulling on cord To unplug grasp the plug not the cord 11 Do not handle plug with wet hands 12 Do not use with any openings blocked keep free of dust lint and anything that may reduce air flow Do not place or store anything to ...

Page 17: ...side and Outpost Units Note The shut off switch still needs to be in the On position to be able to charge the batteries either by solar means Wayside Solar and Outpost or by battery charger Wayside 120V Station Wayside Outpost 3 2 All Off Button Station Wayside Only The All Off button is to cancel all functions of the unit at any time during their use This is to be used in any scenario where the f...

Page 18: ...hile running motor damage may occur 2 Do not block the exhaust air from the vacuum or restrict it as motor damage may occur 3 Do not use the vacuum to pick up anything that is burning or smoking such as cigarettes matches or hot ashes 4 Do not use the vacuum to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present 5 Do not vacuum toxic carcinogenic com...

Page 19: ...d on one have second off During this final 30 seconds pushing the button again will continue the operation of the vacuum and reset the operation for another two minute time window The operation can also be canceled by the all off red button at any point during operation The light on the button may flash at a rate of 2 flashes per second and pushing the button will not activate the vacuum This sequ...

Page 20: ...places This can be used to aid in the removal of weeds or aquatic life in or on the watercraft It can also be used to dry places of water within the watercraft 3 4 2 Blower Safety Information Warning To reduce risk associated with pneumatic pressure and other mechanical hazards 1 The air produced by this unit is not fit for human or animal consumption and it must not be used to provide a breathing...

Page 21: ...e pressure to the air hose The operation window timer is for two minutes at which point the blower will turn off During the two minute operation window the button will flash at a rate of about one second on one second off for the first one minute and 30 seconds The button can be pushed again at any time during this part of the operation window to turn it off The last 30 seconds of the time window ...

Page 22: ...d in the palm of the hand using the fingers to grip the body of the gun and the thumb to actuate the trigger Air is only dispensed when the trigger is pushed down so if a steady stream of air is desired the trigger will need to be held down The extended length of the gun is to reach areas that are difficult to reach with the hand or arm The tip of the blow gun sprays a stream of air through the mi...

Page 23: ...eting stops The reel extends to the full length of the cable and is retractable by a torsion spring on the reel Tension to pull out the cable will then be stronger the more cable that is pulled out The tension on the cable can be relived and lock the cable length in any position The ratcheting lock can be engaged by pulling cable out to the desired position and letting it retract SLOWLY until the ...

Page 24: ...gether to grasp at the pinchers Release the grip and allow the bars to separate to release at the pincher end 3 5 4 Plug Wrench The plug wrench is a multi use tool that is able to remove Garboard and T handle style drain plugs from watercraft This is a drain plug removal tool that allows quick and comfortable removal of the drain plug without added strain It is specially designed not to damage the...

Page 25: ...time window the button light will flash at a rate of about one half second on one half second off During this final 30 seconds pushing the button again will continue the operation of the lights and reset the operation for another time window The operation can also be canceled by the all off red button at any point during operation If the button light is flashing in a manner other than described ab...

Page 26: ... they are tight Failure to do this may result in bodily injury 1 Carefully study and understand this manual 2 Keep wheel lug nuts or bolts tightened to specified torque 3 Assure that tires are inflated to proper air pressure 4 Give the unit a visual inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow the maintenance safety instructions in this manual 5 Do n...

Page 27: ...ed for operation 8 Keep hands and clothing clear of moving parts 9 Do not clean lubricate or adjust your equipment while it is moving 10 Be especially observant of the operating area and terrain watch for holes rocks or other hidden hazards Always inspect the area prior to operation DO NOT operate near the edge of drop offs or banks DO NOT operate on steep slopes as overturn may result Operate up ...

Page 28: ...rom rolling 3 7 3 Trailer Lowering Crank Down Procedure FAILURE TO FOLLOW THESE INSTRUCTIONS MAY CAUSE SERIOUS BODILY INJURY AND OR DAMAGE TO THE UNIT TRAILER Danger Keep hands and feet clear of the trailer frame when lowering Danger DO NOT lean over the leaf spring while raising or lowering the trailer stand behind the winch The trailer can be lowered to the ground using the 3 cranks winches Ther...

Page 29: ... behind the wheels The winches behind the wheels should be used alternating lowering each a bit back and forth until the rear leveling legs are in contact with the ground Raise the unit using this procedure in reverse Raise the rear wheel winches and install the pins before raising the front trailer tongue winch Front Tongue Winch Rear Winch and Leveling Leg 3 7 4 Solar Panel Tie Down Trailered Wa...

Page 30: ...s shown The rear ratcheting straps can be distinguished from the front ratcheting due to their longer length These straps should be attached to the loops on the solar mesh cover and then to the appropriate winch cross bar The ratcheting unit end of each strap should be attached to the winch cross bar to keep the ratchet unit as low and out of the wind as possible The tension set in the ratchets sh...

Page 31: ...ed area 3 Open the rear service door and locate the large red and black box mounted to the back wall straight inside the service door This is the battery charger It will have a power cord coming from the bottom of it 4 Connect this AC supply cord to an appropriate outlet Outlet requirements can be found in Section 2 1 2 2 Power Supply 5 The charger will start after a short delay as indicated by th...

Page 32: ...WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock 3 8 3 Extension Cord Requirements Always use a three conductor No 14 AWG heavy duty cord with ground that is properly wired The extension cord should be in good electrical condition and kept as short as possible Make sure the pins on the plug of the extension cord are the same number size and sh...

Page 33: ...scharge Continually deeply discharging the batteries will also shorten their cycle life Section 4 Maintenance and Care ATTENTION Read all safety rules carefully before attempting to service Failure to comply can result in accidents involving fire electric shock or serious personal injury Important Always disconnect power from the system using the main power shut off switch prior to any type of ser...

Page 34: ...s clockwise to release the door latch Open the door and swing on the hinges fully to rest on the upper roof panel Take care in high wind situations that the door does not blow back closed unexpectedly or personal injury may occur Remove the blue pipe plug by turning it counter clockwise and removing it The rubber ring around the plug should also be removed for clear access into the tank Take care ...

Page 35: ... the valve actuates just as the vacuum motor begins to surge See also maintenance schedule sec 4 9 The valve is adjusted with a set nut on the threaded spindle sticking up from it Turning the nut clockwise will make it open at a later higher tank vacuum point Turning the nut counterclockwise will make the valve open at a sooner lower tank vacuum point The second nut is to lock the position of the ...

Page 36: ...d on any check valves to hold system pressure 5 Do not change the pressure setting on the safety relief valve restrict the function of the safety relief valve or replace the safety relief with a plug Over pressurization of some system or compressor components can occur resulting in sever personal injury death and property damage 6 Do not modify the system to dispense air at any pressure exceeding ...

Page 37: ...tting should be monitored for correctness because an incorrect pressure at the regulator could be a symptom of another issue somewhere in the system The pressure can be adjusted by pulling up on the round black cap at the top of the regulator and rotating it clockwise to increase pressure and counter clockwise to decrease it Warning Do not modify the system to dispense air at any pressure exceedin...

Page 38: ...er tubes or pipe connections will substantially reduce the performance of the air compressor If you suspect a leak spray a small amount of soapy water around the areas with a spray bottle If bubbles appear reseal and retighten the connection Do not over tighten See also maintenance schedule sec 4 9 4 2 6 Compressor Oil 4 2 6 1 Station Compressor The oil level should be checked regularly The sight ...

Page 39: ...full synthetic 30 weight air compressor oil only Do not overfill See also maintenance schedule sec 4 9 4 2 7 Compressor Belts Station Only Turn off the compressor to inspect the belts for damage excessive wear and correct tension Replace if necessary Proper belt tension and pulley alignment must be maintained for maximum drive efficiency and belt life The correct tension exists if the deflection o...

Page 40: ... to retract in an uncontrolled manner Always guide cable back to reel Failure to do so can result in damage to reel or personal injury Tension adjustment procedure 1 Hold shaft securely with wrench and remove 2 screws from hub 2 Turn shaft clockwise counter clockwise to add remove tension one full turn at a time 3 When desired tension is achieved replace the 2 screws 4 3 4 Spring Replacement Dange...

Page 41: ...eplacement is intended to be done by cutting and removing the intermediate loop in the tool cable The small loop connecting the tool is to keep the cable into the cable reel from being changed This keeps the stopper and sensor positions on the cable more consistent 4 4 Batteries Wayside Outpost Only Batteries can produce explosive gases Therefore do not allow sparks or flames to come near the batt...

Page 42: ...he batteries themselves will always still have energy in them 4 4 2 1 Access The Outpost unit will have the batteries right in front of the service door The Wayside 120V and Wayside Solar will have the batteries visible to the right side of the unit when accessed from the service door The batteries are visible through the door but for further clear access the rear panel will have to be removed Fir...

Page 43: ...ry Disposal Always dispose of batteries in a responsible manner Follow your local standards for disposal Contact your local authorized recycling center to find out more about recycling batteries 4 5 Fuses The fuses are only present on the Wayside and can be found just inside the service door above the batteries The Wayside unit has the fuses under a cover on the main positive post coming off the l...

Page 44: ...k of the hub and needs to be removed to get the inner wheel bearing out A puller should be used to properly remove the seal without damaging it 6 Prior to repacking bearings all grease must be removed from the hub drum and bearings Bearings should be packed by machine or by hand methods to ensure that grease is forced into the cavities between the rollers cone and cage of the bearings 7 Use a high...

Page 45: ...prior to any use to raise and lower the trailer body The inspection should look for anything that could infringe on the safe operation of the system Check for any frayed or misaligned cables or appearance of wear in any area not appropriate Excessive corrosion or damage to any component in the system could create a dangerous situation during use 4 7 Storage Winterization 4 6 1 Cover A cover for th...

Page 46: ...on make sure that the batteries are fully charged and then shut off the main power shut off switch This prevents any phantom power drains on the system The batteries will continue to self discharge over time so it is recommended that the unit is charged if the duration of storage is longer than about 8 months The main battery disconnect must be turned back on to charge the unit Make sure the unit ...

Page 47: ...ng soap or cleaner and soft towel for the entire unit exterior A soft clean towel is suggested to avoid surface scratches and water spotting Caution Do not spray water into the interior of the unit Direct water on the electrical components or compressor could result in damage 4 8 Key Replacement To obtain an extra or replacement key for your unit please call the CD3 Customer Assistance Center at 6...

Page 48: ... hrs Operation Compressor Inspect Hose x Check Oil Level Station x Check Oil Level Wayside x Inspect Air Filter Station x Replace Air Filter Wayside x Clean Compressor x Test Compressor Safety Valve x Check V belts Station x General Overall Inspection x Oil Change Station x Test for Air Leaks x Vacuum Inspect Hose x Check Relief Valve x Tool Reels Cable Inspection x Trailer Check Tire Pressure and...

Page 49: ...h the main electrical box on a Station and the main battery 30A fuse on a Wayside This component can be found on the main electrical panel and is the black box with two plugs on it 5 1 2 Cellular Gateway This component takes the information from the control module and broadcasts to a cellular connection This component operates from 24VDC powered through the control module and can be found on the m...

Page 50: ...rate on 12VDC power from the main electrical box The signal from the button is also a 24VDC signal that is communicated to the main electrical box and then translated to the needed 12VDC coming out 5 3 Wayside Solar and 120V The Wayside units are both powered by a 24VDC battery pack that powers the system directly The difference in the Wayside Solar and 120V units is how the battery pack is charge...

Page 51: ...ch uses a smart charger to charge the battery pack This feature can also be included with a Wayside Solar unit as an optional add on This charger is a direct 24V charger than uses a specific charge algorithm for the batteries provided Any change in battery type would require a compatibility check with the charge algorithm setting The charger will automatically turn on when it is plugged into AC po...

Page 52: ...els are 12VDC output individually but wired in series to obtain the desired voltage The panels charge the system through the solar charger which is found on the main electrical panel inside the unit 5 4 2 Solar Panels Solar Charging The Outpost unit utilizes solar panels to provide a charge voltage as long as they have light provided to them The panels themselves are each operating in the range of...

Page 53: ...e unit with the device and enable the WiFi mobile tablet phone to do the following 1 Turn on WiFi 2 Select Lake WiFi 3 Open a web browser and the Lake Wifi confirmation will pop up 4 Within the Lake WiFi Web App select Maintenance section 5 The password is CD3 442200 The maintenance section will have links and resource for users to access to fix equipment Section 7 Customer Assistance Information ...

Page 54: ... CD3 Unit s Except as provided under Section 4 b Buyer has no right to return any CD3 Unit s purchased under this Agreement to Seller 5 Price Buyer will purchase the CD3 Unit s at the price the Price set forth in this Agreement 6 Payment a Buyer will pay interest on all late payments at the lesser of the rate of 1 5 per month or the highest rate permissible under applicable law calculated daily an...

Page 55: ...l notices must be delivered by personal delivery nationally recognized overnight courier or certified or registered mail in each case return receipt requested postage prepaid Except as otherwise provided in this Agreement a notice is effective only a on receipt by the receiving party and b if the party giving the notice has complied with the requirements of this Section 16 No Third Party Beneficia...

Page 56: ...hird party product hardware or product that has not been previously approved in writing by Seller Subject to the two preceding paragraphs with respect to any such CD3 Unit s during the Warranty Period Seller shall repair or replace such CD3 Unit s or the defective part THE REMEDY SET FORTH IN THE PRECEDING PARAGRAPH SHALL BE THE BUYER S SOLE AND EXCLUSIVE REMEDY AND SELLER S ENTIRE LIABILITY FOR A...

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