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18

REVO C 

3PH from 60A to 210A

 

User’s manual

Technical Specifications

6.1 General features

Cover and Socket material: 

PolymericV2

Utilization Category: 

AC-51  AC-55b 

IP Code: 

20

Method of Connecting: 

Load in Delta, Load in Star 

Auxiliary voltage:
Order code RC3_ _ _ -_1 = line voltage 100/120V transformer range 90:135V   (8 VA Max)
Order code RC3_ _ _ -_2 = line voltage 200/208/220/230/240V transformer range 180:265V (8 VA Max)
Order code RC3_ _ _ -_3 = line voltage 277 transformer range 238:330V (8 VA Max)
Order code RC3_ _ _ -_5 = line voltage 380/400/415/440/480V transformer range 342:528V (8 VA Max)
Order code RC3_ _ _ -_6 = line voltage 600V   transformer range 540:759V (8 VA Max)
Order code RC3_ _ _ -_7 = line voltage 690V   transformer range 540:759V (8 VA Max)
Relay output for Heater Break Alarm  

0.5A a 125VAC

(only with HB option) 

6.2 Input features

Digital Input: 

4 ÷ 30Vdc 5mA Max (ON ≥ 4Vdc OFF < 1Vdc) 5Hz max

Volt Analogic input: 

0 ÷ 10Vdc impedance 15 K ohm

Current Analogic input: 

0 ÷ 20mA impedance 100 ohm

 

4 ÷ 20mA impedance 100 ohm

POT: 

10 K ohm min.

Logic input SSR (Fast Enable): 

4 ÷ 30Vdc 5mA Max (ON >

4Vdc OFF <1Vdc)

 

3HZ Max duty cycle min. 100 ms

6.3 Output features (power device)

Current

Nominal 

Voltage 

range (Ue) 

Repetitive peak  
reverse voltage

(Uimp)

Latching 

current

Max peak
one cycle

Leakage 

current

FUSE I2T 

value 

Suggested 

A2s 

(at500V)

Frequency 

range

Power loss

Thy 

Fuse

Isolation 

Voltage 

(Ui)

(A)

(V)

(480V)

(600V)

(mAeff)

(10 msec.) 

(A)

(mAeff)

tp=

10msec

(Hz)

I =Inom (W)

(A)

60

24÷600

1200

1600

600

1900

15

10780

47÷70

290

3000

90

24÷600

1200

1600

600

1900

15

10780

47÷70

580

3000

120

24÷600

1200

1600

600

1900

15

14280

47÷70

598

3000

150

24÷600

1200

1600

300

5000

15

17500

47÷70

594

3000

180

24÷600

1200

1600

300

5000

15

30800

47÷70

740

3000

210

24÷600

1200

1600

300

5000

15

53900

47÷70

898

3000

6.4 Fan Specification (only from 90 to 210A)

Supply: 230Vac  Standard  

Power 48W (16W for 3 Fan)

Supply: 115Vac Option 

Power 42W (14W for 3 Fan)

Supply: 24Vdc Option 

Power 21W (7W for 3 Fan)

6

Summary of Contents for Revo C 3Ph 120A

Page 1: ...MANUAL Rev 04 2019 3PH from 60A to 210A 008 M RC3 60 210 CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

Page 2: ......

Page 3: ...y Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947 4...

Page 4: ... Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appears...

Page 5: ...dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verify ground is within impedance specifications This should be verified periodically AVERTISSEMENT Mise a la terre du régulateur de puissance par le biais de la borne de prise de terre de protectio...

Page 6: ...nal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Toute application utilisant des réseaux NON SINUSOÏDAUX déformés ou perturbés peut compromettre le bon fon...

Page 7: ...horization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support tea...

Page 8: ... Code 16 Technical Specifications 18 6 1 General features 18 6 2 Input features 18 6 3 Output features power device 18 6 4 Fan Specification only from 90 to 210A 18 6 5 Environmental installation conditions 19 6 6 Derating Curve 19 6 7 Calculating flow capacity of the fan 19 6 8 Wi Fi Transmitter Module 20 Installation 21 7 1 Dimensions and weight 22 7 2 Fixing holes 22 Wiring instructions 23 8 1 ...

Page 9: ...Analog Input 2 Set Point Feedback or Current Limit Set Point 59 11 4 Alarms and Alarm Relay Output 59 Firing type 60 12 1 Zero Crossing 60 12 2 Single Cycle 60 12 3 Burst Firing 60 12 4 Soft Start with Burst Firing 61 12 5 Phase Angle 61 12 6 Soft Start with Phase Angle 61 12 7 Delay Triggering with Burst Firing 62 Current Limit 63 13 1 Current Limit Setting 63 13 2 Current Limit tuning procedure ...

Page 10: ...ut signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal The benefits of thyristor units compared with electromechanical contactors are numerouses no moving parts no maintenance and capacity to switch very fast Thyristors are the only solution to control transformers and special loads that change resistance with temperature and with age L1 L2 Thyri...

Page 11: ...helpful thermal system diagnostics Comprehensive power controller range Provides wide range of options from simple single phase to complex three phase loads to 690V 100KA short circuit current rating SCCR Not reviewed by UL Enables greater protection in the event of a short circuit c UL 508 Listed Shortens project schedules agency testing and expenses Control modes contactor voltage current or pow...

Page 12: ...yway we suggest to check the unit on the machine with the Test unit section For install the software launch the program and follow the instructions on the screen Run the software configurator and set the correct serial port number by menu setting serial com port number 2 To connect the unit at the PC it s necessary to use the micro USB 2 0 Modbus RTU cable USB connection need a driver to work prop...

Page 13: ...load 4 Supply the Unit 5 Go in the Operator menu Set the parameters Operative Load Voltage and Nominal Current of the load using the frontal keypad or Thyristor configurator software The Unit is ready to work The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Volta...

Page 14: ...trol on three phases with REVO C 3PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on three phases with REVO C 3PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load I P 1 73V I P 1 73V 4 V V ...

Page 15: ...SIDE IND CONT EQ E231578 2RD5 Model Serial Number Max Load Current Max Load Voltage Auxiliary Voltage Fan Voltage XXXXX XXXXX XXXXX XXXXXX XXXXXX XXX 35A 480VAC 50 60Hz 90 135Vac 50 60Hz 6VA No Fan 1 Phase 1 Leg Control CAUTION WARNING hot surfaces des surfaces chaudes Risk of burns Risque de brûlure Ser NO XXXXXX XXXXXX XXX 43 2017 Mod XXX XXXXX XXXXX Contains FCC ID XXXXXX XX X Use Wire rated 75...

Page 16: ...are Q Current I Current Square A Power VxI W External feedback X OPTION 12 description code No Option 0 Option code see code page table FAN VOLTAGE 13 description code No Fan 90A 0 Fan 115Vac 90A 1 Fan 230Vac 90A Std Version 2 Fan 24Vdc 90A 3 APPROVALS 14 description code CE EMC For European Market 0 CUL us CE EMC For American European Market L LOAD TYPE 15 description code Normal Resistive Load w...

Page 17: ...e CD Automation App direct to your thyristor unit in the cabinet to read current voltage power and energy totalization as well as the ability to change parameters to improve process and product quality without opening the cabinet door APP Free of charge download it from Google Play or Apple Store DATA LOGGER This feature is important to see the historical data of parameter like Current Voltage and...

Page 18: ...c OFF 1Vdc 5Hz max Volt Analogic input 0 10Vdc impedance 15 K ohm Current Analogic input 0 20mA impedance 100 ohm 4 20mA impedance 100 ohm POT 10 K ohm min Logic input SSR Fast Enable 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max duty cycle min 100 ms 6 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max peak one cycle Leakage curren...

Page 19: ... The formulas used are for information only and is not a substitute for a proper thermal rating done by a qualified person 6 5 Environmental installation conditions Ambient temperature 0 40 C 32 104 F at nominal current Over 40 C 104 F use the derating curve Storage temperature 25 C to 70 C 13 F to 158 F Installation place Don t install at direct sun light where there are conductive dust corrosive...

Page 20: ...not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Caution no changes or modifications allowed on the equipment not expressly approved by the party responsible for compliance It could void the user s authority to operate the equipment The FCC number is located on the right side of the unit see sample belo...

Page 21: ...m distances inverticaland in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 7 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FAN in...

Page 22: ...nual 7 2 Fixing holes 7 1 Dimensions and weight H1 SR14 60A no Fan 256 SR17 90 210A with Fan 260 5 5 5 5 5 5 129 5 129 5 H1 Size SR14 SR17 60A no Fan 90 210A with Fan W mm 279 279 D mm 170 170 H mm 269 273 Weight Kg 10 2 10 6 REVO C 3PH W D H ...

Page 23: ...he power cables Local regulations regarding electrical installation should be rigidly observed Use 75 C copper CU conductor only wire ranges AWG wire terminal type ZMVV terminal tightening torque in the table below Power cable torque suggested Type Connector Type Torque Lb in N m Wire Range mm AWG MAX Current Terminals Wire Terminals UL Listed ZMVV 060 090 120 Screw M6 70 8 8 0 16 5 25 3 35 2 150 ...

Page 24: ... connecting or disconnecting the unit check that power and control cables are isolated from voltage sources 8 2 Power Terminals Terminal Description L1 Line Input Phase 1 T1 Load Output Phase 1 L2 Line Input Phase 2 T2 Load Output Phase 2 L3 Line Input Phase 3 T3 Load Output Phase 3 ...

Page 25: ...alog Setpoint 6 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 7 Output 10Vdc stabilized 1 mA MAX 8 Analog Input2 0 10Vdc 4 20mA Reference ext feed back 9 Slave Output 10 Retransmission Output 11 RS485 A 12 RS485 B 13 0V GND 14 C Common contact alarm relay output 15 NC Normally Close contact alarm relay output Thermal or SC HB 16 NO Normally Open contact alarm relay output Thermal or SC HB 8 3 2 Te...

Page 26: ...d current rating to protect external wires 2 For SSR input connection follow next schematic 3 IMPORTANT Starting Strategy Enable 1 Feed the unit with L1 L2 L3 power voltage supply 2 Feed the auxiliary supply 3 Close the Enable contact to start with the regulation MICRO USB 2 0 Ethernet M4 Profibus Function Thermal SC HB 14 16 15 M1 SLAVE OUT RETRANS OUT 13 9 10 24V 2 3 Fan Supply 230Vac Standard 1...

Page 27: ...ser s manual 27 M1 Analog Input 1 SSR INPUT 8 4 1 SSR Control Input schematic For SSR input use follow the schematic and configure Digital Input 1 as Fast Enable SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max on time min 100 ms ...

Page 28: ...from the supply this allows the qualified people to work in safety Relay Thermal or SC HB Analog Inp 2 0 10VDC 4 20mA Reference Ext FeeDBack Analog Inp 1 0 10VDC 4 20mA ANALOG SET POINT SLAVE OUT RETRANS OUT 13141516 Fan Supply only from 90 to 210A See order code for the Value Load Type Delta Star T1 T2 T3 T1 T2 T3 Star Neutral T1 T2 T3 N Open Delta T1 L1 L3 L2 T2 T3 Note Aux Voltage and Load Volt...

Page 29: ...he keys are used as follows Press to Function Scroll through the parameters on the home page Local Remote Switch between local and remote set point for power demand Up Increment power demand set point when set to local Down Decrement power demand set point when set to local Press and hold for about two seconds to access the menus To view the status parameters Press Function once to advance from on...

Page 30: ...Menu Password Parameter used to Operator 0 View measured values and basic settings including current voltage and set point Setup 2 Configure the power controller for the load Adv Setup 10 Configure the operation and performance of the power controller in the application Hardware 5 Configure the functions of the analog and digital inputs and outputs and the re transmission parameters Comm 3 Configu...

Page 31: ...on active Watchdog Communication Watchdog error Line Loss Line power not detected I Limit Output limited by current limit feature only single phase SD Card Error SD card error Short Circuit Short Circuit on SCR SCR Over Temp Thermal Switch over temperature Aux High SP 100 1 Local Remote Flashing Poweroutput set locallyorvia communications Off Power output set remotely via analog input 2 Enable On ...

Page 32: ...o 1023 V 11 Read Only Power Indicates the average RMS power output 0 to 100 12 Read Only V Input Indicates the average RMS voltage input 0 to 65535 V 47 Read Only Frequency Indicates frequency of the power input 0 to 655 35 Hz 9 Read Only Power Factor Indicates power factor of the output power 0 to 1000 102 Read Only Load Ω Indicates the resistance of the load 0 to 655 35 Ω 46 Read Only I Limit In...

Page 33: ...ange Unit Modbus Address Par Type I Limit Set the maximum percent of the nominal current that the power control allows This parameter indicates RMS current by default When parameter 52 is set to 1 this parameter indicates peak current 0 0 0 to 100 0 17 Read Write Nominal V Set the nominal value for the line voltage input 220V 0 to 1023 V 37 Read Write Nominal I Set the nominal load current Maximum...

Page 34: ...lay Trigger 35 DEFAULT Burst Firing 3 Parameter Name Description Default Range Unit Modbus Address Par Type Min Cycles Set the minimum number of On cycles and off cycles for burst firing 8 0 to 999 9 n 20 Read Write Soft Start Set the duration of the soft start in increment of 50mSec The power controller ramps set to point changes over the time set here For more information see Firing type page So...

Page 35: ...for a given deviation over a given time 50 0 to 255 27 Read Write Prop band current Set the gain for the current loop A smaller proportional band yields a larger adjustment for a given deviation 10 0 to 255 63 Read Write Integral current Set how aggressively the integral acts in the current loop A smaller settings yields a larger adjustment for a given deviation over a given time 50 0 to 255 64 Re...

Page 36: ...r Name Description Default Range Unit Modbus Address Par Type Logging interval Set how often data is logged 5 sec 0 to 255 sec 70 Read Write Heater Bakeout Enable or disable the heater bakeout feature 0 140 Read Write Option Value Off 0 On 1 DEFAULT Off 0 ...

Page 37: ...Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 10k Pot 1 Parameter Name Description Default Modbus Address Par Type Analog In 2 Choose the type of signal to be measured by analog input 2 1 105 Read Write Option Description Value 0 10V 10k Pot 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 10k Pot 1 Parameter Name Description Default Modbus Address...

Page 38: ...bakeout 7 FastEn Fast Enable 8 DEFAULT Voltage Feed back 2 SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max on time min 100 ms Parameter Name Description Default Modbus Address Par Type Digital In 2 Function Choose how the signal detected by digital input 2 is used 0 33 Read Write Option Description Value Enable Enable power output 0 Voltage Feed back Use voltage feed back when on 2 Local Remote...

Page 39: ...over temperature 4 HB SC Heater Break or Short circuit 3 HB IL Heater Break or Current Limit 5 SC IL Short circuit or Current Limit 6 HB SC IL Heater Break Short circuit or Current Limit 7 These option may be set via communication only Communication watchdog error 16 Communication watchdog error or Heater Break 17 Communication watchdog error or Short circuit 18 Communication watchdog error Heater...

Page 40: ...mit Sale Set the value of retransmitted parameter to be represented by the full scale of the analog output See the table below 0 0 to 9999 124 Read Write Retransmit Recommended Retransmission Scaling Resulting Signal 4 to 20 mADC Resulting Signal 0 to 20 mADC Resulting Signal 0 to 10 VDC Max Value Set Point 100 4mADC 0 20mADC 100 0mADC 0 20mADC 100 0VDC 0 10VDC 100 100 0 V Output xV where x is the...

Page 41: ...ype of signal for the retransmission output 1 69 Read Write Option Value 0 10V 1 4 20mA 0 0 20mA 2 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Startup Display Choose which parameter is displayed on the home page at power up 1 60 Read Write Option Value Current 0 Voltage 1 Power 2 DEFAULT Voltage 1 ...

Page 42: ... Read Write Option Value 9600 0 19200 1 38400 2 115200 3 DEFAULT 38400 2 Parameter Name Description Default Range Unit Modbus Address Par Type Port 1 Address Set the address for the primary serial port 1 0 to 255 31 Read Write Port 2 Baud Choose the baud rate for the primary serial port 2 45 Read Write Option Value 9600 0 19200 1 38400 2 115200 3 DEFAULT 38400 2 Parameter Name Description Default ...

Page 43: ...5 75 76 77 78 Read Only Ethernet Gateway Indicate the gateway address of the the power controller with the Modbus TCP or Profinet option 0 to 255 79 80 81 82 Read Only Host Name Indicate the WiFi hotspot name also known as the Service Set IDentinfier SSID Two one byte character per register 16 Character total 0 to 65535 83 84 85 86 87 88 89 90 Read Only Port 2 Address Set the address for the secon...

Page 44: ...alue Off 0 On 1 Parameter Name Description Modbus Address Par Type Digital In 2 Indicate the state of the signal to digital input 2 13 bit9 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Enable Indicate whether or not the power controller is enabled The enable signal must be on for the unit to output power to the load 14 bit2 Read Only Option Value Off 0 On 1 ...

Page 45: ...hase 7 2 Leg Two Leg three phase 8 3 Leg Three Leg three phase 9 3 Leg PA Three Leg three phase with phase angle capability 9999 Parameter Name Description Range Unit Modbus Address Par Type Max Voltage Indicates the maximum voltage rating of the power controller 0 to 1023 V 41 Read Only Max Current Indicates the maximum current capacity of the power controller 0 to 9999 A 62 Read Only Aux Voltage...

Page 46: ...t before applying power NOTE the power of the USB port is limited and not designed to power industrial cards so it manages to feed only the essential parts of the electronics For complete control you need to power up the auxiliaries of the power controller 10 3 Recipes A recipe is a file that store the settings of power controller internal parameter Is used to save a power controller configuration...

Page 47: ... phase power controller 4 Choose Serial Port From the Setting Serial Port menu 5 In value Port select the connected COM port to the power controller see the note below 6 To verify communications click Test 7 Click OK NOTE to determine which port is connected to the power controller you can in the Windows Device Manager under Ports COM LPT looking for the COM port named LPC USB VCOM Port COMx where...

Page 48: ...e Click Save button NOTE In the simple view the change are not live so to take effect the change in simply section is necessary download it with download procedure 10 5 2 To edit a setting in a recipe 1 Click Simple if not already on the simple view 2 Click Open existing recipe 3 Locate and select the recipe file and click Open 4 Click OK 5 Click the menu with the setting you want to change SETUP ...

Page 49: ...t view 1 Click Test if not already on the test view 2 Click Online 10 5 5 To log in on the test view to change the digital input and analog input functions 1 Click the Access Level value zero when logged out 2 Type the password 1111 3 Click OK 10 5 6 To log out the test view 1 Click the Access Level value 2 Click Log out 3 Click OK 10 5 7 To view data on the scope 1 Click Test if not already on th...

Page 50: ...o Log Enabled 6 Click Set Time 7 If necessary Set the date and time and close the date time window 8 Set Log Time to the number of seconds between records 9 Click Connect 10 Click Config 11 Click Load Configuration to view the current list of logged parameters 12 For up to ten parameters to log Click to add a parameter to the list In a row in the list either Type a parameter s Modbus address in the ...

Page 51: ...scribed the Configurator Software and how use it 10 6 1 Program Window Main Menu Access these menus File menu Exit close the program Setting menu Language open language Settings dialog box Serial Port open Serial Port dialog box Option open General Option dialog box Help menu Message Log open a serial communication message view About displays the About dialog with the program name and version and ...

Page 52: ...he standard default settings Open existing recipe open an existing recipe file Upload from unit create a new recipe with the value uploaded from a connected power controller Close close the current recipe Save save the recipe in a file Save as save a copy of the recipe in a file Download to unit send the current recipe parameters in the connected power controller Print print the recipe see sample ...

Page 53: ...expand the options Status and Setup Indicators Digital input status light on when the input is a a closed circuit Enable indicator light on when the power controller is enabled Enable Disable button click on to enable the power controller if a digital input is not configured for this function ON indicator light on when there is demand for the output to be on SC indicator light on when there is a s...

Page 54: ...the set point signal from analog input 1 the value is a percent of full scale or can be set with the reference slider Soft Start Time show the time over which set point changes are ramped Output Scaling show the scaling applied to the set point signal before it is used by the control loop Voltage indicator show RMS load voltage Power indicator show RMS load power Current indicator show the RMS loa...

Page 55: ...cent data Stop Play click toggle the live view or Hystorical view of graphic signal Scroll right click move the chart right to view older data The Actions to Clear to clear the data from the graph Save to save a JPEG image of the Load Analyzer window with the current trends Export to open a window that includes the trend graph and table with the currently displayed data that can be saved as a JPEG...

Page 56: ...ler to the computer Delete File erases the selected file from the power controller Close closes the Data Log window and close the log mode on power controller 10 6 6 Data Log Configuration window Data log configuration window is used to view and set the parameter log table Close closes the window Load Configuration refresh and displays the list of parameters being logged Logged parameters list the ...

Page 57: ...e user settable options for the Configurator software Language Available Languages choose the language used in the program NOTE to be active the language change need close and open again the configuration software Serial Port Set the serial port parameter Test click to test for communication with a power controller via the selected port Port select the computer s COM port to use to communicate wit...

Page 58: ...ed setup menu This option is available with single phase and 60A to 500A three phase models SP Analog In 1 2 this signal chooses which of the two analog inputs is used as the source of the set point when the remote set point is in effect When this signal is off analog input 1 is the source of the remote set point When the signal is on analog input 2 is the source of the remote set point Logging th...

Page 59: ...chematic 11 4 Alarms and Alarm Relay Output When an alarm occurs and while the condition persists the alarm relay is de energized The alarm relay is energized when power is supplied to the controller s electronics via the auxiliary power input and there are no alarms Choose which conditions determine the alarm relay output with the Alarm Function setting on Paragraph 9 4 4 Hardware menu NOTE The a...

Page 60: ...al signal With input signal at 25 the output is one cycle ON and three cycles OFF With input signal at 50 the output is one cycle ON and one cycle OFF With input signal at 75 the output is three cycles ON and one cycle OFF With input signal at 76 the output is the same of 75 but for each ON cycle the microprocessor divides 76 75 and when the sum of rests is one the unit does one more cycle ON For ...

Page 61: ...unction of the input signal from 0 at 100 The PA firing is normally used for control the inductive loads and is also possible control a primary of transformer coupled with the cold resistances like Superkanthal Molybdenum Platinum Tungsten or Quartz Lamp The only disadvantage with phase angle is the possible generation of interferences that however can be reduced with opportune filters 12 6 Soft S...

Page 62: ...ses to avoid this problem you must use the Delay Triggering This firing delay the first half cycle of Burst for an angle from 0 to 100 relative to the zero For understand the Delay Triggering firing we have represented the waves generate by vectors that rotates in counterclockwise Without delay at zero crossing when V1 is to zero projected on the X axis the unit switch On In this case the instanta...

Page 63: ...mit is setted with analog input 2 Terminals 11 e 4 This analog input is 0 10V and input impedance 10Kohm The settings functions by the analogic input 2 is called also External current limit profile because allows to change the profile of the Current Limit during the process Caution this procedure must be performed only by qualified persons 13 2 Current Limit tuning procedure Give the power supply ...

Page 64: ... the current according to the user set current and ramp time parameters for the heater bakeout function The heater bakeout function does not ramp the output above the normal process set point Once the function has run for the user set time the bakeout function terminates and the power controller attempts to perform control to set point normally Use Heater Bakeout Ramp Time to set the duration of t...

Page 65: ...age demand This control mode compensates the voltage fluctuation of the incoming line supply I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes P VxI Power feed back The input signal is proportional to the power output This means that input signal ...

Page 66: ...C board The type of mounted transformer depends of the chosen Voltage in the order code Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line voltage Transformer range Line voltage RC3_ _ _ _1 90 135V 100 120V 180 265V 200 208 220 230 240V RC3_ _ _ _2 180 265V 200 208 220 230 240V 342 528V 380 400 415 440 480V RC3_ _ _ _3 238 330V 277V 540 759V 600 6...

Page 67: ...ication port are available as option see Communication Manual for details 17 18 M4 Terminal Description 1 24V 2 GND 3 Not connected 4 RS485 A 5 RS485 B The serial communication port RS485 is available on the Command Terminals On this port may be done a network up to 127 REVO C Profibus Configuration Ethernet Configuration Second Serial 485 Configuration Connectors M4 ...

Page 68: ...0 20 559 20 180 180 660 14280 20400 150 20 559 20 200 200 660 17500 25000 180 20 559 20 250 250 660 30800 44000 210 20 559 20 315 315 660 53900 77000 I2T are multiplied for K value in function of Vac at 500V K is equal to 0 7 ex 15400 X 0 7 10780 At 660Vac K is equal to 1 19 1 2 1 0 0 8 0 6 0 4 0 2 200 400 600 800 0 7 500 Vac K Line voltage Caution High speed fuses are used only for the thyristor ...

Page 69: ...ses Replacement Open the cover and remove the screws then replace it with the correct fuse use the screws with a proper suggested torque indicated below Type Screw Torque Lb in N m Screw Torque Lb in N m 60 120A M6 44 2 5 0 M5 31 3 5 150 210A M6 44 2 5 0 ...

Page 70: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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