U s i n g M o d e l s w i t h a n A C I n p u t
Name and Function of Each Part
1
Wire Connection
3
Do not bundle the cables with high-voltage lines or power lines. Doing so may cause the
Control Unit to malfunction. Keep the cables as far away from such lines as possible.
Caution
Make sure that the power source is turned OFF, and then connect the Control Unit.
Making connections while the power source is turning ON may result in a fire or electric shock.
Warning
Connect the Spot Light to the Control
Unit output connector.
Ground the FG terminal.
(Ground the FG terminal if the ground wire in
the power cord is not grounded.)
Use a wire of approximately 0.5 to 1.25 mm
2
(AWG20 to AWG16) for the FG terminal.
Connect power cord to the AC inlet
and wall socket.
Connect the external control cable if
you perform the external control.
1
2
4
FG
Remote control
100-240V
～
50/60Hz 27VA
Output
Spot Light
1
4
External control cable
2
FG cable
3
Power cord
3
Installation
2
・振動が少ない、水平で安定している。
・埃が少ない、換気のよい。
・水、油、液、薬品、蒸気などが本製品にかからない。
・腐食性ガスや可燃性ガスがない。
・水道、湯沸かし器、加湿器、クーラー、ヒーター、
ストーブなどが近くにない。
・温度が急に変化しない。
・必ず接地できる。
※並べて設置する際は上方
50mm
以上、左右
20mm
以上の間隔をあけて設置してください。
底面固定
Coarse
Fine
L1
L2
Power
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
ゴム足をはずして固定します。
※下図に示す方向以外では固定しないでください。
固定方法
本製品と接続するケーブル類は高圧線や動力線と束ねると誤動作の原因となり
ます。できるだけ離して配線してください。
配線にあたっての注意
設置場所
4
設置のしかた
Coarse
Fine
L1
L2
Power
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
50mm
20mm
縦置き
C
o
a
rs
e
Fi
n
e
L1
L2
P
owe
r
1
2
3
4
5
6
7
8
9
10
11
12 1
3
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12 1
3
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12 1
3
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12 1
3
14
15
16
20mm
50mm
横置き
拡大図
固定ネジ穴
固定ネジ (M3)
( 挿入深さ
5mm
以下 )
( 締付けトルク
0.3N
・
m
以下 )
ゴム足固定穴
これを引き抜くと
ゴム足が取れます
ゴム足
側面固定
C
o
a
rs
e
Fi
n
e
L1
L2
P
owe
r
1
2
3
4
5
6
7
8
9
10
11
12 1
3
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12 1
3
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12 1
3
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12 1
3
14
15
16
横置き
この面を上にして固定
本体: 背面
固定ネジ穴
縦置き
固定板
( 板厚
1.6t
以上 )
On/Off
100-240V~
1
2
L1
Light
L2
L1
(FAN)
EXT
GND
固定ネジ (
M3
)
( 挿入深さ
5mm
以下 )
( 締付けトルク
0.3N
・
m
以下 )
以下の条件のところに設置してください。
設置場所によっては製品が故障する恐れがあります。
(
P22
図面掲載)
注意
注意
Coarse
Fine
L1
L2
Power
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
1
2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
ゴム足をはずして固定します。
拡大図
固定ネジ穴
固定ネジ (M3)
( 挿入深さ
5mm
以下 )
( 締付けトルク
0.3N
・
m
以下 )
ゴム足固定穴
これを引き抜くと
ゴム足が取れます
ゴム足
5
0
10
5
0
10
1
2
3
4
6
7
8
9 1
2
3
4
6
9
7
8
L2
Control
Range
Remote
Hi
Lo
Manual
Intensity
Power
L1
PJ-1505-2CA
Hi
5
0
10
5
0
10
1
2
3
4
6
7
8
9 1
3
4
6
9
7
8
L2
Control
Range
Remote
Lo
Manual
Intensity
Power
L1
PJ-1505-2CA
2
Hi
5
0
10
5
0
10
1
2
3
4
6
7
8
9 1
3
4
6
9
7
8
L2
Control
Range
Remote
Lo
Manual
Intensity
Power
L1
PJ-1505-2CA
2
5
5
3
4
6
7 3
4
6
Hi
0
10
0
10
1
2
8
9 1
9
7
8
L2
Control
Range Remote
Lo
Manual
Intensity
Power
L1
PJ-1505-2CA
2
Rubber foot
Rubber foot hole
Remove the screw.
Installation screw hole
Installation screw (M3)
Remove all of the rubber feet.
Insert M3 screws
*
into the installation screw
holes and secure them.
1
2
Securing the Bottom
In a flat and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
Places free from any water, oil, liquid, chemical or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidifiers, air
conditioners, heaters or stoves.
Please install the Control Unit in locations with following conditions.
Incorrect installation location may cause Control Unit failure.
Caution
*
Insert depth of 5 mm max., Tightening torque: 0.3 N•M max.
Front
Rear
The illustration shows the PJ-1505-2CA. The number of the intensity
volumes, indicator lamps and output connectors depends on the
number of the channels.
*
Remote Control
FG
100-240V～
50/60Hz 27VA
Output
PJ-1505-2CA
Power
Control
Remote
Manual
Range
Hi
Lo
L2
Intensity
L1
5
0
10
1
2
3
4
6
7
8
9
5
0
10
1
2
3
4
6
7
8
9
Remote control connector
AC inlet
Ground screw
Output connector
Remote/Manual switch
Intensity volume
Power switch
L1 Range switch
Indicator lamp
*
*
*
Pin No.
Signal
1
Input (Sense)
2
(+5.5 V)
3
Output-
Connector
SMP-03V-BC
Pin No.
Signal
Optional cable
Cable
color
Line
color
1
L1 Lighting ON/OFF control input (Turned OFF for +5 V input) Black
-
2
GND
*
2
White
-
3
L2 Lighting ON/OFF control input (Turned OFF for +5 V input)
Red
-
4
L2 External potentiometer input
Green
-
5
L3 Lighting ON/OFF control input (Turned OFF for +5 V input)
*
1 Yellow
-
6
L3 External intensity control analog input (0 to 5 V)
*
1
Brown
-
7
L2 External intensity control analog input (0 to 5 V)
Blue
-
8
GND
*
2
Purple
-
9
L1 External potentiometer input
Gray
-
10
L1 External intensity control analog input (0 to 5 V)
Pink
-
11
GND
*
2
White
Black
12
L3 External potentiometer input
*
1
Red
Black
13
Power supply for external potentiometer
(+2.5 V, 3 mA max.)
Green Black
14
+5.5 V output (20 mA max.)
Yellow Black
15
GND
*
2
Brown Black
-
Not connected
Blue
Black
Connector
1 2 3
1
2
3
An optional CCS external control cable EXCB2-B3
(a 3 m long cable with a connector on one end) is sold
separately. The external control cable is a shielded cable.
*
1: NC (No-connection) is applied to the 2-channel unit.
*
2: Internal common GND
Output connector
Remote control connector
11
10
9
14 15
13
12
3
2
1
6
7
8
5
4
Cable (Enlarged View)
Line color
Cable color
15-pin
D-sub (plug)
M2.6mm
screw
AC input models operate with 100 to 240 VAC. DC power input models operate with 24 VDC.
Models are available for either 2 channels or 3 channels.
The light intensity is controlled using a variable current control method.
The light intensity can be manually controlled by adjusting the intensity volume, or can be
externally controlled using a PLC or image processing device.
The light intensity and lighting ON/OFF are controlled through external control.
The L1 range switch can be used for fine adjustment of the light intensity even in a low intensity range.
(Applicable only for the Spot Light connected to L1)
Features
Introduction
These products are dedicated Control Units to control the CCS LED Spot Lights HLV2/HLV Series.
They are mainly used to control LED Spot Lights that are used for machine vision or industrial inspections.
Do not use the Control Units for other applications, and be sure to follow the instructions below.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
Do not use the Control Unit in the following situations.
Caution
Ite
m
s c
om
m
on t
o a
ll e
qu
ip
m
en
t
Do not place the Control Unit under direct sunlight
or in a high humidity environment. Doing so may
result in fire due to internal temperature rise.
PROHIBITED
Be sure to ground the Control Unit before using
it. Not doing so may cause the Control Unit to
malfunction due to static change.
MANDATORY
ACTIONS
Always place the Control Unit on a stable and flat location. Not
doing so may result in the Control Unit falling or toppling, which
may cause bodily injury and the Control Unit to malfunction.
PROHIBITED
Please use designated power sources with
stable voltage. Sharing a power source with
inverters, motors, etc. may cause malfunction.
MANDATORY
ACTIONS
Do not connect the Control Unit to the Spot Lights other
than the applicable illuminators. Otherwise an over
current may result in heating or fire. For information on the
applicable illuminators, refer to
5. Main Specifications
.
PROHIBITED
Make sure that connected Spot Light is within
the power rating of the Control Unit. Not doing
so may cause Control Unit failure.
MANDATORY
ACTIONS
Do not bend or jam cables when wiring the
Control Unit. Doing so may cause Control Unit
failure.
PROHIBITED
Make sure that the length of the extension cable is less than
the specified length. For information on the cable length,
refer to
5. Main Specifications
. However, if the cable is too
long, the light intensity will decrease due to voltage drop
caused by the DC resistance of the cable.
MANDATORY
ACTIONS
Do not use user-made cables.
Doing so may cause Control Unit failure.
PROHIBITED
Do not bundle the cables with high-voltage lines or power lines.
Doing so may cause the Control Unit to malfunction. Keep the
Control Unit cables as far away from such lines as possible.
MANDATORY
ACTIONS
To avoid Control Unit surface discoloration or
deterioration, do not wipe the Control Unit with
volatiles such as paint thinner or benzene.
PROHIBITED
Make sure to hold and pull from the plugs when
disconnecting the cables. Not pulling from the plugs may
damage the cable and result in fire or electric shock.
MANDATORY
ACTIONS
Use a dry cloth to remove dust or other foreign
matter from the plug electrodes. Failure to do
so may result in fire.
Before moving the Control Unit, disconnect
cables. Damaging the cables may result in fire
or electric shock.
MANDATORY
ACTIONS
When mount the unit in a system rack or case, the portion of the screws penetrating the case must be less than
5 mm long. If this portion is longer, internal components may be short-circuited.
MANDATORY
ACTIONS
A
C i
np
ut
Before use the power cord, make sure it satisfies the specification of the region where you are going to use.
100 to 120V range: SVT type or SJT type, AWG18, length: 3m max., dielectric strength: 125V min.
200 to 240V range: H05VV-F type, AWG18, length: 3m max., dielectric strength: 250V min.
MANDATORY
ACTIONS
Plug the power cord directly into the wall socket.
Please use the Control Unit within electricity
voltage/current specifications. Otherwise it may
cause fire and/or electric shock.
MANDATORY
ACTIONS
Keep metal objects, such as screwdrivers, away
from the power cord plug. Otherwise, fire or an
electric shock may result.
PROHIBITED
Do not damage or place heavy objects on
power cord. There are risks of damaging the
cord, which may result in fire or electric shock.
PROHIBITED
Do not use the Control Unit if the plug on the
cord is damaged or the wall socket is loose.
Otherwise, fire or an electric shock may result.
PROHIBITED
D
C
in
put
Verify polarity of terminals before connecting cables. If polarity is reversed, it may cause fires or damage
the equipment.
PROHIBITED
Warning
Ite
m
s c
om
m
on t
o a
ll e
qu
ipm
en
t
Do not disassemble or
modify the Control Unit.
Doing so may result in
fire or electric shock.
DISASSEMBLY
PROHIBITED
Do not touch the Control
Unit with wet hands.
Doing so may result in
electric shock.
DO NOT TOUCH
WITH WET HANDS
Make sure that the product is
free of moisture or any liquid.
Exposure to water may result in
fire, electric shock, or product
failure.
DO NOT SUBJECT
TO MOISTURE
Do not touch the power
cords during lightning.
This may result in electric
shock.
PROHIBITED
Turn off the power
when connecting or
disconnecting the Control
Unit and peripherals.
Otherwise it may cause
fire and/or electric shock.
MANDATORY
ACTIONS
If abnormal condition occurs such
as fuming, heat, smell, noise, or
so on, stop using the Control Unit
immediately, and turn off the power.
A fire or electric shock may result if
the Control Unit is kept used.
UNPLUG
Incorrect usage of the Control Unit may result in fire, electric shock, or other serious damages.
Please ensure to follow the conditions below.
Warning
Indicates that incorrect usage may
result in serious injury or death.
Caution
Indicates that incorrect usage may
result in injury or property damage.
The following symbols are used in this instruction guide to indicate and classify the relative
importance of warnings and cautions.
These symbols indicate prohibited actions.
These symbols indicate required actions.
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
UNPLUG
MANDATORY
ACTIONS
DO NOT SUBJECT
TO MOISTURE
DISASSEMBLY
PROHIBITED
The following symbols in the instruction guide indicate and classify the precautions.
Important Information for Equipment Safety
- Read Before Use -
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
Dedicsated Control Units for LED Spot Lights HLV2/HLV Series
P J
Series
Front View
If you use a self-made cable, use a
shielded cable whose length is 3 m or
less.
