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Power

Manual

Lo

5

4

10

3

9

2

8

1

7

0

6

5

4

10

3

9

2

8

1

7

0

6

L1

L2

Intensity

Range

Hi

Control

Remote

HLV2

 

Series

Spotlight

Instruction Guide

Thank you for purchasing a CCS product.  To ensure proper use of the product, 
please read this instruction guide before use and keep it for your future reference.

  The following symbols in the instruction guide indicate and classify the precautions.

  The following symbols are used in this instruction guide to indicate and classify 

the relative importance of warnings and cautions.

Warning

Do not disassemble or modify the product.  
Doing so may result in fire or electric shock.

DISASSEMBLY

PROHIBITED

LED light radiation may cause corneal or 
retinal abnormalities if you look directly at 
the light.  To prevent harmful light exposure, 
never look directly at the LED light.

INSTRUCTED

Do not touch the product with wet hands.  
Doing so may result in electric shock.

DO NOT TOUCH

WITH WET HANDS

This product generates high temperatures.  Do 
not touch the product while it is turned on or 
immediately after it is turned off, or burning may 
result. Provide cooling with a fan or other ventilation 
if the product is to be used in a closed space.

INSTRUCTED

Make sure that the product is free of moisture 
or any liquid.  Exposure to water may result in 
fire, electric shock, or product failure.

DO NOT SUBJECT 

TO MOISTURE

Connect or disconnect the light cable only after 
turning off the power supply for the LED light.  
Failure to do so may result in circuit damage, 
fire caused by a minute spark, or electric shock.

INSTRUCTED

If abnormal condition occurs such as fuming, 
heat, smell, noise, or so on, stop using the product 
immediately, and turn the power off.  A fire or 
electric shock may result if the product  is kept used.

INSTRUCTED

Incorrect usage of the product may result in fire, electric shock, or other serious damages.  

Please ensure to follow the conditions below.

These symbols mean the prohibited action.

These symbols mean the necessary action must obey.

DO NOT TOUCH

WITH WET HANDS

PROHIBITED

INSTRUCTED

DO NOT SUBJECT 

TO MOISTURE

  Please install the product to locations with following conditions.

Incorrect installation location may cause product failure.

In a flat and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature 
changes.

Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidifiers, 
air conditioners, heaters, or stoves.

  Do not use the product in the following situations. 

Under conditions or in an environment not described in this Instruction Guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment, 
medical equipment, amusement machines, or safety equipment. 
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.

Operating temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)
Storage temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)

  Use the product under the following conditions.  

Using the product under any other conditions may damage the product.

DISASSEMBLY

PROHIBITED

Important Information for Equipment Safety

- Read Before Use -

Caution

Do not use user-made cables.  Doing so may 
cause product failure.  Use the CCS extension 
cable if it is necessary to extend the distance 
between the light and the power supply.

PROHIBITED

Make sure that the length of the extension cable is 
less than 5m.  If the extension cable is longer than 
5m, the voltage applied to both ends of the LED light 
will drop due to the DC resistance of the cable.  The 
rated voltage will not be attained for 100% radiant 
ability, and the radiant quantity will drop as a result.

INSTRUCTED

Do not use the branch cables.  Doing so may 
cause product failure.

PROHIBITED

Always connect the product to a PJ-series power 
supply.  Using the product connected to any 
other power supply may cause product failure.

INSTRUCTED

Be careful of static electricity.  Damage to the 
LED light may occur, if a person charged with 
static electricity touches it.  Keep the product 
away from all items charged with static electricity.

PROHIBITED

Do not drop the product or subject it to 
impact.  Doing so may cause the product to 
malfunction.

PROHIBITED

Warning

Indic ates that inc or rect 

usage may result in serious 

injury or death.

Caution

Indic ates that inc or rect 

usage may result in injury or 

property damage.

Confirming Product Information

HLV2-22RD-3W

600103-012345

700mA/2.8W

MADE IN JAPAN

Tag example

Back

Front

LED Light for Machine Vision 

and Indust r ial Insp ec t ion

1

2

3

5

The following tag is attached to the cable on the LED Light.  The color of the label indicates the 

luminescence color of the Light.  The back of the tag there is a name label that gives the model 

number, power consumption, and serial number.  Be sure to check the contents before using the 

product and handle the label with care.  If the label is missing or damaged and the contents cannot 

be checked, please contact CCS Inc.

Major Combinations

Spotlights

Light sources for Microfiber Heads

HLV2-22-NR-3W series

5

HLV2-3M-RGB-3W

6

HLV2-22 series

2

HLV2-22-3W series

3

HLV2-22-1220-3W series

4

Power supply

side

Light

side

This Spotlight is used in combination with a Lens or Microfiber Head.  Refer to the following figures, 

mount the Spotlight to a Lens or Microfiber Head, and fix it with an appropriate torque.

  Mounting to a Macro Lens or Telecentric Lens

The Spotlight can be mounted 
to a coaxial lens.  The mounting 
diameters of Spotlights 

1

2

 

and 

3

 is 8 mm.  The mounting 

diameter of Spotlight 

4

 is 12 mm.

4

1

3

2

Macro lens
Telecentric lens

Camera

  Mounting to a Microfiber Heads

5

6

Microfiber heads 
series

Connecting adaptor

(Enclosed with the Microfiber Head)

Light Sources 

5

 and 

6

 are 

designed for Microfiber Head.  
Refer to the Operation Guide of 
Microfiber Head for details.

Operating Instructions

  Connect the light cable of the product to the  

power supply output connector.

Caution: Make sure that the power supply is 

turned OFF.

2

   Turn ON the power supply to turn ON the light. 

3

   Focus the imaging device, such as a camera, 

onto the inspection object.

4

   Adjust light range, light angle, and radiant 

quantity to optimize images.  Adjust the 

radiant quantity at the power supply. 

Note1: When using white LED lights with color 

image processing equipment, readjust 

t h e  w h i t e  b a l a n c e  o f  t h e  c a m e r a 

according to the operating conditions. 

Note2: Read the instruction guide of the power 

supply before use.

HLV2 series

Macro lens

Camera

Inspection object

Dedicated 
power supply

HLV2-14 series

1

4 Dedicated Power Supplies

Rated input voltage

No. of channels

100 to 240V AC

24V DC

1 ch

-

CC-PJ-0707

2 ch

PJ-1505-2CA

PJ-1505-2CD24

3 ch

PJ-1505-3CA

PJ-1505-3CD24

Select a power supply from the following dedicated power supplies.  Please confirm the input type 

and the number of channels.  Read the Instruction Guide of the power supply before use.

  Mounting to a Condenser Lens

 

(Optional item, sold separately)

The Spotlight can be mounted to 
a Condenser Lens.

3

2

HL-30

HL-24-21

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