CAVIDYNE
TM
, LLC
5077 Fruitville Rd., Suite
109-157 Sarasota, FL 34232
Phone: (352) 275-5319
Operation &
Maintenance
Manual
Model 1030-ROV
Page 1: ...CAVIDYNETM LLC 5077 Fruitville Rd Suite 109 157 Sarasota FL 34232 Phone 352 275 5319 Operation Maintenance Manual Model 1030 ROV ...
Page 2: ...carefully before use The CaviBlaster 1030 ROV must only be operated and maintained by trained personnel This equipment generates high pressure water and is intended for underwater use only Serious personal injury or death and equipment property damage may result from improper use For more information please email sales cavidyne com or call 1 352 275 5319 Page 2 26 ...
Page 3: ...t Up 13 5 0 OPERATION 14 5 1 Preparing the CaviBlaster for Operation 14 5 2 Startup of the CaviBlaster 15 5 3 Normal Operation 15 5 4 Adjusting the CaviBlaster for Maximum Performance 16 5 5 Recommendations for Effective Results 19 6 0 MAINTENANCE 21 6 1 Basic Preventive Maintenance Recommendations 22 6 2 Pump Service 22 6 3 Inspection Cleaning of Water Inlet Strainer 22 7 0 TROUBLESHOOTING 23 8 0...
Page 4: ... General Features 07 Figure 4 1 Lifting Guidelines 12 Figure 5 1 Hydraulic Connections 17 Figure 5 2 Lance Pressure Calibration 18 Figure 5 3 Lance Position for Best Cleaning Results 19 This space intentionally left blank For more information please email sales cavidyne com or call 1 352 275 5319 Page 4 26 ...
Page 5: ...ent Submersible Hydraulic Oil Flow Requirements See below Overall Unit Dimensions L x W x H 23 1 4 x 20 x 9 1 2 59 cm x 50 8 cm x 23 1 cm Maximum Pressure Hose Length 300 LF 100 meters of 1 2 1 3 cm diameter Power Unit Weight Dry 131 LBS 54 5 KG Hydraulic Power Unit must be capable of operating the water pressure pump at 1450 rpm and 21 HP Consult CaviDyne regarding your existing Hydraulic Power U...
Page 6: ...ubmersible ROV use and a high pressure cavitation lance connected to ROV manipulator with connecting high pressure hose The system is normally supplied with an integral pressure compensator pressure compensation can also be achieved using the ROV onboard pressure system consult with CaviDyne LLC for acceptable pressure compensations options The CaviBlaster 1030 ROV power unit is a complete plug an...
Page 7: ...Figure 2 1 CaviBlaster 1030 ROV General Features For more information please email sales cavidyne com or call 1 352 275 5319 Page 7 26 ...
Page 8: ...he SECTION NAME will appear in italic caps The electronic version allows users to click on the section name or figure reference to jump to that section The words This space intentionally left blank will appear where there is more than 3 inches of white space EOS will appear above the page number on the last page of each section 2 3 Scope This manual covers installation operation and maintenance of...
Page 9: ...n in this manual for the correct procedures prior to any installation setup or maintenance work Note that the oil pressure compensator is not a pressurized component and therefore not a safety hazard It is open at one end and connected to the pressure pump oil chamber at the other end Its purpose is simply to balance the oil pressure in the water pressure pump with the unit s surrounding environme...
Page 10: ...ipment PPE when performing maintenance or calibration on this equipment Personnel operating or working in the vicinity of the power unit should wear appropriate hearing protection when the CaviBlaster during maintenance or calibration procedures Personnel performing maintenance or calibration procedures on the CaviBlaster 1030 ROV system should always wear neoprene or heavy rubber gloves to provid...
Page 11: ...rts with those recommended by or supplied by CaviDyneTM Any unapproved modifications will void the equipment warranty Unauthorized modification or part substitution can result in serious personal injury or property damage This space intentionally left blank EOS For more information please email sales cavidyne com or call 1 352 275 5319 Page 11 26 Unauthorized replacement of any part may lead to ca...
Page 12: ... If damage is found immediately contact CaviDyneTM and the shipping company If the unit will not be installed immediately provide adequate indoor storage to protect against damage The CaviBlaster power unit should be lifted from underneath Do not use components of the CaviBlaster to lift the entire unit Figure 4 1 Lifting Guidelines For more information please email sales cavidyne com or call 1 35...
Page 13: ... escape 8 Top off oil pressure compensator as required 9 Replace oil pressure compensator fill port cap 10 Set unit back down on vibration mounts 11 Connect hydraulic power unit hoses 12 Connect water pressure hose The CaviBlaster 1030 ROV can be used with seawater but must be flushed and rinsed with fresh water after every use in seawater Failure to flush and rinse the power unit after use in sea...
Page 14: ...te use This should be completed after each use 1 Inspect the CaviBlaster power unit hoses JIC fittings and lance for any signs of damage 2 Inspect the water inlet strainer to ensure that it is not clogged See Figure 2 1 Clean if necessary 3 Check for proper pressure pump oil level See pump Owner s Manual found in the Appendix Add oil SAE 30 non detergent if necessary PUMP MUST BE COMPLETELY FILLED...
Page 15: ...e of a diver control of the power unit is accomplished by the ROV manipulator Should a problem develop with the control valve discontinue using the CaviBlaster until fixed Review the safety requirements for PPE and safe operation before proceeding 1 The ROV hydraulic system needs to be operating at a capacity that matches the water pressure pump requirements for the CaviBlaster 1030 ROV to functio...
Page 16: ...calibrate the pressure at the lance follow the procedure below Stop the hydraulic power unit to discharge any residual pressure in the hose lines Disconnect the lance from the main hose line Attach the calibration gauge between the main hose line and the lance and tighten the JIC connections See figure 5 1 Submerge the lance Because of the danger of the operator coming in contact the water stream ...
Page 17: ...ctions For more information please email sales cavidyne com or call 1 352 275 5319 Page 17 26 DO NOT ADJUST THE PRESSURE AT THE LANCE TO MORE THAN 3 000 PSI 207 BAR HIGHER PRESSURE WILL NOT IMPROVE PEFORMANCE AND COULD RESULT IN SERIOUS DAMAGE TO THE PUMP Hydraulic Motor Inlet and Outlet Ports Turn Knob to regulate Pressure ...
Page 18: ...ance Pressure Calibration For more information please email sales cavidyne com or call 1 352 275 5319 Page 18 26 HOSES ARE RATED FOR 4 000 PSI 272 BAR PRESSURES ABOVE 4 000 PSI 272 BAR COULD RESULT IN HOSE FAILURE ...
Page 19: ...rom the surface to be cleaned and at a 25 to 45 degree angle to the surface being cleaned See Figure 5 3 The ROV operator needs to observe the shape of the cavitating jet cone At greater depths the higher ambient pressure will cause the jet cone to be shorter The widest zone of the cone is the most efficient part of the cavitating jet Placing the nozzle closer than 2 inches 5 cm from the surface b...
Page 20: ... pump and relieve pressure in the system 2 It is now safe to remove the lance from the water 3 Flush the system and rinse the power unit with fresh water at the end of the day or work shift This space intentionally left blank EOS For more information please email sales cavidyne com or call 1 352 275 5319 Page 20 26 ...
Page 21: ... or approved by CaviDyne Use of any other parts may lead to equipment failure and severe personal injury CAVIBLASTER MUST BE FLUSHED AND RINSED WITH FRESH WATER AFTER EACH USE IN SEA WATER FAILURE TO FLUSH AND RINSE THE UNIT WILL RESULT IN PREMATURE WEAR AND TEAR ON THE COMPONENTS AND DECREASED SERVICE LIFE Failure to flush and rinse the unit can cause the pump valve s to stick in the open positio...
Page 22: ...hose immediately 2 The initial oil change is after 50 hours of operation See pump manufacturer s literature in the Appendix for additional recommendations 6 2 Pump Service The high pressure water pump requires minimal maintenance The pump oil should be checked on a regular basis The pump crankcase should be COMPLETELY FILLED with SAE 30 viscosity non detergent oil See pump manufacturer s literatur...
Page 23: ...nnect the hydraulic motor to a hydraulic power unit and start the hydraulic power unit Verify that the hydraulic power unit is delivering the correct RPM 1450 and HP 21 required to operate the water pressure pump c If water is leaking out of the hose fittings or connections replace the damaged component and securely tighten all connections d If water is leaking from the lance body contact CaviDyne...
Page 24: ...er rod o ring kit UD 119 1 1 Regulating unloader repair kit UB 402 K 1 1 Relief valve repair kit UB 402 K 1 1 Oil pressure compensator S245A1QTTB3 1 1 Oil Fill Hose With Fittings HD06 011 0 A106 SS 1 1 Hytrel Spider 16624329 24 32 All parts can be ordered from CAVIDYNETM LLC 5077 Fruitville Rd Ste 109 157 Sarasota FL 34235 USA Phone 352 275 5319 Email support cavidyne com www caviblaster com EOS F...
Page 25: ...5 Pump Spec Sheet Pump Exploded View Pump Dimensions Pump Service Guide Pump Torque Specs Udor Pressure Regulating Unloader Relief Valve Model UB 402 Valve Spec Sheet Cavidyne Cross Udor USA Warranties EOS For more information please email sales cavidyne com or call 1 352 275 5319 Page 25 26 ...
Page 26: ...For more information please email sales cavidyne com or call 1 352 275 5319 Page 26 26 ...
