Cattron CANplus CP1000 Operation Manual Download

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CANplus CP1000
Control Panel Operation Manual

*Patent Pending

9M02-1000-A401-EN Revision G

6.4.6 Configuring RPM and Time Profile Settings

Setting

Description

Idle RPM

Selects the RPM that the control system will request for idle speed. If the

engine or motor is started, it will always begin running at Idle speed.

Intermediate RPM

Selects the RPM that the control system will request for intermediate

speed. Intermediate speed is a specific speed point at which the engine or

motor will pause during the ramping up cycle. The intermediate speed can

be used to prime a pump or charge lines.

Run RPM

Selects the RPM that the control system will request for run speed. The

run speed is the normal operating speed. If the Maintain Transducer Level

“cruise control” is enabled, the control panel will dynamically throttle the

engine or motor to maintain the level using the Run RPM as the max.

Warm Up Time

The time (in seconds) the engine or motor will stay at the Idle RPM after

starting.

Ramp to Intermediate Time

The time (in seconds) the engine or motor will take to ramp from the Idle

RPM to the Intermediate RPM.

Intermediate Time

The time (in seconds) the engine or motor will stay at the Intermediate

RPM.

Ramp to Run Time

The time (in seconds) the engine or motor will take to ramp from the

Intermediate RPM to the Run RPM. If the Maintain Transducer Level is

enabled, the panel will not ramp to the Run RPM but will start throttling the

engine or motor to maintain the level.

Ramp to Cooldown Time

The time (in seconds) the engine or motor will take to ramp from the Run

RPM to the Cooldown RPM.

Cooldown Time

The time (in minutes) the engine or motor will stay at the Cooldown RPM

before shutting down engine or motor

Instead of a time-based system, the ramp profile can wait for an event to occur before Ramping to Run. These

events can be one of the following, for example:

•

Pump is primed

6.5

Transducers

The transducers can be configured for Autostart levels, scaled values, units of measure for setup and display,

calibration, warning, and fault levels.

6.5.1 Autostart Triggers

The low and high Autostart trigger levels can be set via the

Autostart

→

Transducer

→

Autostart Triggers

menu.

6.5.2 Setup

There are a few parameters that must be configured for proper operation of the transducer. These configurations

can be set via the

Autostart

→

Transducer

→

Setup

menu.

Summary of Contents for CANplus CP1000

Page 1: ...CANplus CP1000 CP1000BLE Control Panel Operation Manual 9M02 1000 A401 EN ...

Page 2: ...e without notice Responsibility for theuse andapplication of Cattron products rests with theend usersince Cattron and itsagents cannot be aware of allpotential uses Cattron makes no warranties as to non infringement nor as to thefitness merchantability or sustainability of any Cattron products for any specific or general uses Cattron Holdings Inc or any of its affiliates or agents shall not be lia...

Page 3: ...enu Tree 14 3 8 2 Access Levels 19 3 8 3 Quick Access Menu 20 4 ENGINE OR VFD SETUP 21 4 1 ENGINE SETUP 21 4 2 VFD SETUP 21 4 3 ELECTRONICALLY GOVERNED ENGINES 21 4 4 MECHANICALLY GOVERNED ENGINES 22 5 MANUAL OPERATION 22 5 1 THROTTLE CONTROL 22 5 2 RAMP THROTTLE 23 5 3 ROTARY THROTTLE CONTROL 23 5 4 STOPPING THE ENGINE OR MOTOR 23 6 AUTOSTART OPERATION 24 6 1 PREREQUISITES 24 6 2 ENABLING AUTOSTA...

Page 4: ...36 9 4 SAVED CONFIGURATIONS 36 9 4 1 Import Configurations for storage 36 9 4 2 Loading a Saved Configuration to be the Operational configuration 37 9 5 MANUFACTURER INFO 37 9 5 1 Creating the Manufacturer Info file 37 9 5 2 Importing the Manufacturer Info file 37 9 5 3 Viewing the Manufacturer Info 38 10 FIRMWARE UPDATE 39 10 1 UPDATING VIA USB DRIVE 39 10 1 1 Preparation 39 10 1 2 Procedure 39 1...

Page 5: ...ARY 50 14 1 GAUGE ICONS 50 14 2 STATUS GAUGE ICONS 52 14 3 STATUS BAR ICONS 53 14 4 AUTOSTART DASHBOARD ICONS 54 14 5 MENU ICONS 55 1 Important Safety and Emissions Information 1 1 Safety Notation This manual uses the following conventions to present IMPORTANT SAFETY INFORMATION to you Please read and follow ALL SAFETY INSTRUCTIONS WARNING IMPORTANT AND URGENT SAFETY INFORMATION A HAZARD THAT WILL...

Page 6: ...R PREVENT PROPERTY DAMAGE CAUTION THE SPECIFYING ORIGINAL EQUIPMENT MANUFACTURER OEM AND OR INSTALLEROF ANY CANPLUS PANEL IS RESPONSIBLE FOR ALL SAFETY LABELING AND OPERATOR EDUCATION REGARDING THE SAFE OPERATION OF THIS PANEL AND THE OPERATION OF THE SPECIFIC MACHINE THAT THIS PANEL IS INSTALLED UPON INCLUDING CONFORMANCE TO EXHAUST EMISSIONS REGULATIONS CAUTION CANPLUS PRODUCTS ARE NOT DESIGNED ...

Page 7: ...to be purposed as an Emergency Stop for safety purposes The machine manufacturer must provide a separate Emergency Stop switch to meet safety mandates or emergency machine shutdown functionality The sole design intent of the Auxiliary Engine Stop feature is to provide for engine shutdown in the event of a key switch malfunction The panel key lever switch should always be used as the primary engine...

Page 8: ... advanced automatic start stop control which can meet almost any requirement Building on the functionality of the CP750 series platform this next generation panel offers many new start stop modes using a very powerful yet easily configured Event Manager which can start or stop based on any of the eight digital inputs six 4 20 mA analog transducer inputs Real Time Clock or combinations of date time...

Page 9: ...s It can be easily configured to customer preference including gauge type analog or digital gauge arrangements gauge size units and language Note Different software versions may have slightly different displays 3 1 Button Bar Pressing any of the first five soft keys on the display will prompt the button bar key function legend to appear at the bottom of the display above the keys The button bar wi...

Page 10: ...yed only as a digital value All 16 gauges may be configured to create an application specific view of the data With Tech or Admin level access the four pages of gauges can be configured using the following menu Configuration Display Gauges Quad Gauge Pages 3 3 Status and Autostart Gauge To the left of the configurable gauges are the Status gauge top left and the Autostart gauge bottom left as show...

Page 11: ...ere to view the Autostart dashboard video When the Dashboard 1 button is pressed the display will change to the full screen Autostart dashboard as shown below When the Dashboard 1 button is pressed again the display will revert to the gauge page 3 4 2 Throttling When the Dashboard 2 button is pressed the display will change to the dashboard as shown below ...

Page 12: ...larm List The Alarm List is accessed by pressing any button while an alarm popup is displayed or by pressing any of the first four buttons to show the button bar and then button 4 Alarms not yet acknowledged are shown in white text on a red background while acknowledged alarms are shown in white on black The list also indicates when the alarm occurred if engine hours are available The most recent ...

Page 13: ... details for this fault and list possible remedies Note Only active faults are displayed in the alarm list Once a fault is corrected it is automatically removed from the list To view previously active faults press the File Cabinet button 3 7 Service Timers The panel s display provides 16 service timers to alert the operator of required maintenance The time interval for each timer can be adjusted i...

Page 14: ...ters Button 1 Scroll Up Button 2 Scroll Down Button 3 Intentionally Blank Button 4 Go into Selected Submenu Button 5 Return to Previous Menu Decrement Value Increment Value or or Previous Selection Next Selection 3 8 1 Menu Tree The menu tree is shown below Some menus items are suppressed based on the access level currently allowed The color of the text in the tree indicates the minimum access lev...

Page 15: ...Defaults Set Date Time Import Configuration Export Configuration Saved Configurations Load Firmware OTA Update Bootloader Update BLE Firmware Update PINs Elevate Access Level Change Entry Off On Engine Engine Specific Settings Starter Running Threshold Max Starter On s Min Starter On ms Dropout RPM Restart Delay s Restart Attempts Mechanical Engines Calibrate Tach Actuator Setup Preheat Mode Durat...

Page 16: ...gen Inhibit Regen Disable Enable Throttle Minimum RPM Idle RPM Maximum RPM Switch Rotary Switch RPM Increment Rotary RPM Increment Max RPM Change sec Autostart Behavior Operation High Low Low High Start Stop With Dual Switch Single Switch Transducer Transducer w Backup Switches Scheduler Only Timed Run Cycle Run Single Start Stop Remote Control Pressure Washer Start Enable Delay s Stop Enable Dela...

Page 17: ...mp Up s Intelligent Intermediate Intermediate s Ramp to Run s Ramp Down s Cool Down s Transducer Autostart Trigger Autostart Trigger Transducer 1 2 3 4 5 6 High Set Point Low Set Point Setup Transducer 1 6 Low Warning Alarm Low Shutdown Alarm High Warning Alarm High Shutdown Alarm Type Range Scheduler Method Allowed Times Disabled Override Schedule A P Days of the Week Start Time hh mm Stop Time h...

Page 18: ...tput At Speed Output Aux Out 1 4 Low Side Out 11 14 High Side Out 1 2 Armed When Always Never Autostart Manual Start Engine Condition Always Stopped Running Active When Running Ignore Delay s Enable Delay s Disable Delay s Inputs Event Manager Oil Pressure Coolant Temp Fuel Level Battery Voltage Engine Speed Aux Switch 1 6 Armed When Always Never Autostart Manual Start Engine Condition Always Stop...

Page 19: ... in the menus The CP1000 supports up to three independent PINs that are configurable The standard CANplus configuration has the following PINs settings User 1000 Tech 1111 Admin 2222 Menu PIN Required OFF Elevate Access Level When the panel is turned on the access level reverts to the User level To gain access to the Tech or Admin levels use the Elevate Access Level menu as follows Configuration S...

Page 20: ...evel menu to access the Tech or Admin menu items Menu PIN Required ON PIN is required to access the menu User Tech or Admin level access will be granted based on which PIN is entered If the PIN does not match the User Tech or Admin PIN then the panel will display Invalid PIN Once an access level is granted that level is retained until the key is turned off or the display times out see display Powe...

Page 21: ...e final step in this menu is to verify the Modbus parity baud rate stop bit match VFD settings Next Navigate to System Throttling menu and verify the panel s max RPM matches the max RPM of the motor The motor s max RPM can typically be found on the motor s information plate Referring to the VFD s user manual verify or set the following items in the VFD Max frequency 50 60 Motor RPM Speed control s...

Page 22: ... Point on the panel The engine does not need to be running 4 Use the Extend or Retract controls to adjust the throttle arm to its Maximum point and select Set Max Travel Point on the panel The engine does not need to be running 5 Crank up the engine Better RPM accuracy is achieved if the engine is allowed to warm up before proceeding 6 Select Start Calibration Finally set the Minimum Idle and Maxi...

Page 23: ...ed to increase ramp until the maximum speed is achieved Pressing and releasing the turtle icon decreases the speed by the switch increment value default 50 RPM Pressing and holding the turtle icon causes the speed to decrease ramp until the minimum speed is achieved The CP1000 will smoothly ramp the RPM up and down using the Max RPM change s value default 500 This value can be changed in the Throt...

Page 24: ...tay illuminated The power down time can be adjusted through Display under the Display menu with an Admin level access When the selected start condition occurs the control panel will power up and attempt to start the engine or motor after sounding the Autostart warning alarm When the engine or motor has successfully started the panel will control the speed following the configurable throttle contro...

Page 25: ...te Single Switch Manually started and stopped Switched input toggles between idle open and Intermediate RPM closed Remote Control Start and stop via switch Throttle up and down via two other switches Single start stop Dual switch Start and stop via dual high and low switches Transducer Start and stop via transducer level Transducer with backup switches Start and stop via transducer level Switches ...

Page 26: ... Switch mode if Transducer fault is detected Scheduler Date and Time occurs Date and Time occurs Timed Run Autostart switch pressed Timer expires 6 4 2 1 1 Transducer Fault Detection using Backup Switches When configured and equipped with transducer and back up switches the panel will use the transducer to determine the primary start and stop events The switches are used to detect transducer fault...

Page 27: ...ottle Down When Low to High Input is below the target point Input is above the target point High to Low Input is above the target point Input is below the target point To see or change the transducer target point go to the Autostart Maintain Transducer Level Target Point menu Some applications are slow to respond to throttle changes while others are fast An analogy is a car s cruise control and ho...

Page 28: ...he graph by the yellow Too Low throttle aggressiveness line The full screen Throttling Line Graph see the Throttling section can be utilized to observe the behavior to determine if the throttling aggressiveness is correct 6 4 4 Configuring Start and Stop Delays In situations where start or stop conditions may be met briefly repeated start stop cycles should be avoided Two settings allow a delay to...

Page 29: ...000 A401 EN Revision G 6 4 5 Ramp Profile The Auto ramp profile allows the use of configurable warm up and cool down profiles to help protect the equipment and other assets such as plumbing or to ensure proper ramp up and down of pressure or flow An example is shown below ...

Page 30: ...he Idle RPM to the Intermediate RPM Intermediate Time The time in seconds the engine or motor will stay at the Intermediate RPM Ramp to Run Time The time in seconds the engine or motor will take to ramp from the Intermediate RPM to the Run RPM If the Maintain Transducer Level is enabled the panel will not ramp to the Run RPM but will start throttling the engine or motor to maintain the level Ramp ...

Page 31: ...uler Method to Override by going to the Autostart Scheduler Method menu Using the Override method will override any Autostart settings The Scheduler mode starts and stops the engine or motor based on time and date Up to 16 unique scheduled run cycles can be configured offering multiple run cycles per day and those run cycles can differ depending on the day of the week The Scheduler has another met...

Page 32: ...efore the recharging is started Recharge Time m o How long the engine runs to recharge the battery Delay Between Recharge m o How long to wait between recharge cycles Low Battery Threshold V o The battery voltage the battery must be at or below to start a recharge 6 9 Auto Antifreeze The CP1000 can be configured to periodically run to prevent fluid in the system pipes from freezing To enable and c...

Page 33: ...https youtu be uhce0nqn8xM 7 2 Pause at Run speed at Run Speed Single press and hold to ramp to the configurable run RPM and pause to allow throttling adjustments from that point Click here for a video showing Setup and Demonstration or go to https youtu be j6WimkphzsY 7 3 Throttle by Maintain Point Throttle by Maintain Point Live adjustments of the maintain point using the rabbit and turtle butto...

Page 34: ...mA transducer and pulse flow meter target values to dynamically throttle the engine or motor to maintain a level 8 QR Assist The CP1000 has built in QR Assist technology that dynamically generates a diagnostic QR Code that is tied to diagnostic trouble codes for the Panel Engine VFD Pump or Machine In addition to the trouble code itself the dynamically generate QR Codes also contain valuable detai...

Page 35: ...ged onsite or in a facility by navigating the display using the soft keys to find the appropriate menu page and data field The available menu items are dependent upon the current access level see the Menu Tree section for available menu items Easy to follow menu navigation diagrams are located throughout the user manual and accompany each section which describes a configurable operation or setting...

Page 36: ...rt is not in use Additionally the port can be used to charge a phone if desired Install the USB drive in the panel s USB port The current configuration can be exported by going to the System Export Config menu To import a new configuration the menu access level must be at the Tech or Admin level see the Access Levels section A new configuration is imported by going to the System Import Config menu...

Page 37: ... Info The CP1000 can store additional manufacturing information Importing Manufacturer information requires an Admin level PIN see the Access Levels section 9 5 1 Creating the Manufacturer Info file Create a plain text file using a PC save it to a USB drive The text in the file is limited to 4098 characters 9 5 2 Importing the Manufacturer Info file Place the drive in the panel s USB port and with...

Page 38: ...rol Panel Operation Manual Patent Pending 38 9M02 1000 A401 EN Revision G 9 5 3 Viewing the Manufacturer Info The stored Manufacturer Info can be displayed with all access levels by navigating to System Manufacturer Info ...

Page 39: ...t directory of an empty USB stick which has been formatted with FAT32 10 1 2 Procedure Verify that the unit is turned on Insert the USB Stick into the USB Port of the unit and navigate to the System Configurations Updates menu The panel will show the available update files that are currently on the drive After selecting the appropriate file the update process will begin There will be on screen inf...

Page 40: ...D POTENTIALLY RESULT IN HARM OR INJURY TO YOU AND OR OTHERS FURTHER FAILURE TO EXACTLY FOLLOW THE ENGINE MANUFACTURER INSTRUCTIONS AND SCHEDULES COULD RESULT IN DAMAGE TO YOUR ENGINE AND OR EQUIPMENT The CANplus display reports emissions messages received from the engine ECU Depending on the received message icons or symbols may be displayed on the screen Some messages icons are displayed as an ov...

Page 41: ...in Table 1 Table 1 Engine Harness Connection Pin Signal Description Direction Notes A Preheat Out Out 10 A Maximum Output B Battery Supply In Connect direct to battery via 30 A Fuse C Sender Return In Connect to Sender ground or as close as possible D Starter Out 10 A Maximum E Ground N A Connect direct to battery F CAN Shield N A G ECU Solenoid Out 10 A Maximum H Temperature Sender In Resistive J...

Page 42: ...ATTRON DOES NOT RECOMMEND USING DIELECTRIC GREASE OR SEALANT WITH SEALED CONNECTORS THESE CHEMICALS MAY CAUSE SEAL DAMAGE AND ALLOW WATER ENTRY USE CATTRON PROVIDED CAVITY PLUGS TO SEAL THE CONNECTOR IF WIRES ARE REMOVED 11 2 4 Unsealed Connectors For unsealed connectors exposed to the elements Cattron recommends using dielectric grease to protect the contacts CAUTION CATTRON DOES NOT RECOMMEND US...

Page 43: ...E THE CONTROL SYSTEM 11 3 3 Battery Positive Connection The electronic control system operates on either 12 VDC or 24 VDC electrical systems The unswitched battery positive connection to the control system is made at the weatherproof connector The control system provides switched positive battery protected by solid state MOSFETs These outputs include integral protection against overloads and short...

Page 44: ...ate voltage transients noise and prevent back feed 11 3 6 Welding on Equipment with Electronic Controls Proper welding procedures should be observed to avoid damage to electronic controls sensors and associated components The component should be removed for welding when possible The following procedure must be followed if the component must be welded while installed on equipment with electronic co...

Page 45: ...s in Configuration Display Address incorrect Change Display Address to 40 default Display configuration problem Reset display using Restore Defaults CAN failure Check CAN see the Testing CAN section ECU not sending data Repair or replace ECU Display shows Bad or Corrupt Configuration Possible Cause Possible Remedy Configuration file does not match firmware version Reload configuration file from th...

Page 46: ... Codes be a pair of numbers the SPN Suspect Parameter Number and the FMI Failure Mode Indicator The SPN indicates the faulting subsystem and the FMI identifies the type of failure 11 5 1 Typical SPNs Standard SPN codes are defined by SAE J1939 71 Not all standard codes are provided by ECUs Manufacturers may add additional SPN codes beyond the codes identified in J1939 71 Refer to the ECU documenta...

Page 47: ...pdate rate 10 Abnormal rate of change 11 Failure mode not identifiable 12 Bad intelligent device or component 13 Out of calibration 14 Special instructions 15 Data valid but above normal operational range least severe 16 Data valid but above normal operational range moderately severe 17 Data valid but below normal operational range least severe 18 Data valid but below normal operational range mode...

Page 48: ...y energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to co...

Page 49: ... antenna type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication Conformément à la réglementation d Industrie Canada le présent émetteur radio peut fonctionner avec une antenne d un type et d un gain maximal ou inférieur approuvé pour l émetteur par Industrie Canada Dans le but de réduire les risque...

Page 50: ...n G 14 Icons Glossary 14 1 Gauge Icons Icon SPN Description 94 Fuel Pressure 96 Fuel Level 98 Engine Oil Level 100 Engine Oil Pressure 106 Inlet Air Pressure 109 Engine Coolant Pressure 110 Engine Coolant Temperature 111 Engine Coolant Level 123 Clutch Pressure 127 Transmission Oil Pressure ...

Page 51: ... SPN Description 168 Battery Voltage 172 Inlet Air Temperature 173 Exhaust Gas Temperature 174 Fuel Temperature 175 Engine Oil Temperature 177 Transmission Oil Temperature 183 Fuel Consumption Rate 190 Engine Speed 247 Total Engine Hours 1761 SCR Fluid Level 3719 Soot Percentage 3720 Ash Percentage ...

Page 52: ...quirements are defined by the engine manufacture Icon Description Preheat Active Wait to Start Regeneration Needed Low SCR Fluid High Exhaust Temperatures Active Regeneration Inhibited by Panel or other reasons Regeneration Needed Most Severe Regeneration Needed Least Severe Aftertreatment Fault Lease Severe Aftertreatment Fault Intermediate Severe Aftertreatment Fault Most Severe ...

Page 53: ...evision G Icon Description Engine Derate Active Stop Engine Check Engine 14 3 Status Bar Icons Icon Description BLE Device Connected BLE Device Disconnected Cellular Excellent Connection Cellular Good Connection Cellular Moderate Connection Cellular No Signal Cellular Poor Connection ...

Page 54: ... 54 9M02 1000 A401 EN Revision G Icon Description Cellular Searching Cloud Connected Cloud Disconnected GPS Excellent GPS Good GPS Moderate GPS Poor GPS No Fix NA Autostart Active 14 4 Autostart Dashboard Icons Icon Description AutoStart AutoStart Switch Active ...

Page 55: ...AutoStart AutoStart Switch Inactive AutoStart Maintain Throttle Mode AutoStart Start Event Requirements AutoStart Stop Event Requirements 14 5 Menu Icons Icon Description Action Acknowledge Alarms Action Enter Submenu Action Exit Current Menu Action Navigate Down Action Navigate Up Action Request Stored Alarms ...

Page 56: ... Operation Manual Patent Pending 56 9M02 1000 A401 EN Revision G Icon Description Navigation Alarms Page Navigation Database Viewer Navigation Emissions Menu Navigation Select Gauge Page Rotate Gauge Pages Navigation Settings Menu ...

Page 57: ...ent the information provided in this document is subject to change without notice Cattron Support For remote and communication control systems support parts and repair or technical support visit us online at www cattron com contact Cattron North America Inc 655 N River Rd NW Suite A Warren OH 44483 ...

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