Category 5 46534 Owner'S Manual And Operating Instructions Download Page 1

 

46534 

Rev 46534-

20100318  

 

 

10006 Santa Fe Springs Road 

Santa Fe Springs, CA 90670 USA 

Made in China

 

4000 Peak Watts / 3500 Running Watts 

PORTABLE GENERATOR 

 

SAVE THESE INSTRUCTIONS 

 

Important Safety 

Instructions are included in 

this manual

 

Owner’s Manual and Operating Instructions 

Summary of Contents for 46534

Page 1: ...Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 4000 Peak Watts 3500 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owne...

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Page 4: ...Wattage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plug 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage...

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Page 6: ...sories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our w...

Page 7: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Page 8: ...y Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or...

Page 9: ...e away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Uninten...

Page 10: ...k 3 8 gallon capacity fuel tank 2 Fuel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke lever Used to start the engine 4 Air Cleaner Protects the engine by filtering dust...

Page 11: ...power Protected by a 25 A push to reset circuit breaker 4 120 V 30 A Recreational Vehicle RV Receptacle This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 3500 watts of power...

Page 12: ...d Generator ships with the following parts Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws Lock Washers 2 pieces Oil Funnel 1 piece Spark Plug Socket 1 piece Wheel Kit Handle 1 pi...

Page 13: ...ols to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Before adding oil to the engine tip the generator slowly so that the en...

Page 14: ...ure to install the spark arrester may result in an increased risk of fire Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended typ...

Page 15: ...ion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank Grounding Your gener...

Page 16: ...ent Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Mo...

Page 17: ...for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator Ca...

Page 18: ...000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 H...

Page 19: ...drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap...

Page 20: ...tact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Clean...

Page 21: ...completely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylind...

Page 22: ...14 4 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your generator comes equipped with a 3 4 long reach plug 19mm Intermittent use le...

Page 23: ...Specifications 18 Rev 46534 20100318 E Parts Diagram...

Page 24: ...0007 CPE AVR 1 22 GB16674 M5 16 Bolt M5 16 4 23 GB93 5 Spring Washer 5 3 24 GB97 1 5 Washer 5 3 25 ST02FD 02100009 Brush Assembly 1 26 ST02FD 02100001 2 5 Flange Bolt M6 158 4 27 GB93 6 Spring Washer...

Page 25: ...2024 Receptacle 5 20R 1 73 ST02FD 05502029 Receptacle RV 1 74 ST02FD 05502020 L5 30R Receptacle 1 75 ST02FD 05602010 D Volt Meter 1 76 ST05FD 05705001 Ignition Switch 1 77 2C29 Control Panel 1 78 ST02...

Page 26: ...Specifications Rev 46534 20100318 E 21 Wiring Diagram...

Page 27: ...pply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cabl...

Page 28: ...hole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the gen...

Page 29: ...ing diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warra...

Page 30: ...d only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary...

Page 31: ...lves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Vapor Hoses Liquid Vapor Separator Carbon Canister Canister Mounting Br...

Page 32: ...Notes Rev 46534 20100318 E 27 Notes...

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