Castex QJY4.0-D6A-PRO Installation, Operation, And Parts Manual Download Page 1

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Model No. QJY4.0-D6A-PRO

Installation, Operation

Base Plate Two Post Lift

，

and Parts Manual

Electrical Release

Lifting Capacity 4000KG

Distributed by

CASTEX ANNA BEDNARZ

LUDWIKOWO 2C

85-502 BYDOSZCZ

[email protected]

Please read this entire manual carefully and completely before installation or operation of the lift.

Summary of Contents for QJY4.0-D6A-PRO

Page 1: ...Two Post Lift and Parts Manual Electrical Release Lifting Capacity 4000KG Distributed by CASTEX ANNA BEDNARZ LUDWIKOWO 2C 85 502 BYDOSZCZ office castex pl Please read this entire manual carefully and...

Page 2: ...ructions 6 15 3 1 Preparations before installation 3 2 Precautions for installation 3 3 Installation 3 4 Items to be checked after installation 4 Operation instructions 15 16 4 1 Precautions 4 2 Flow...

Page 3: ...y designed upon customer s request is not fit for outdoor use 1 3 4 Keep hands and feet away from any moving parts Keep feet clear of the lift when lowering 1 3 5 Only these qualified people who have...

Page 4: ...in a proper way 1 5 Warning signs All safety warning signs attached on the machine are for the purpose of drawing the user s attention to safety operation The labels must be kept clean and need to be...

Page 5: ...oil to oil cylinders and pushes upwards its piston The piston drives the chain to raise the carriage and the lifting arms During lifting process the safety latch will automatically and firmly bite wit...

Page 6: ...itate to contact us in case any parts missed but if you do not contact us and insist installing upon the lack of some parts EverLift as well as our dealers will not bear any responsibility for this an...

Page 7: ...ace something supporter under the second post and then remove the bolts on the package Step 4 Fix the standing position for the two posts see Annex 3 floor plan 1 Unfold the package and decide on whic...

Page 8: ...t Step8 Connect steel cables 1 Route and fix according to the following diagram of steel cable connection 2 Raise carriages on both sides approximately 800mm above the ground Carriages must be on the...

Page 9: ...Installation Operation and Parts Manual QJY4 0 D6A PRO Step9 Mount the power unit onto the power side post 9...

Page 10: ...stallation Operation and Parts Manual QJY4 0 D6A PRO Step10 Connect oil hoses Connect the oil hose as per the following diagram Step11 Connect wires 1 Mount the control box on to the power side post 1...

Page 11: ...lectromagnets Elecro magnet 4 Connect the wire of solenoid valve and motor wire Step 12 Fix wire oil hose protectors Step13 Install lifting arms Connect the lifting arm and the carriage by shafts Inst...

Page 12: ...trial running 2 Check if all the connections are in good condition Step16 Fix feet protection fenders chain protection clothes electro magnet protection covers door opening protections top caps and li...

Page 13: ...1 4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process 4 1 5 When lifting arms rise to the desired height switch off the power at once to prevent...

Page 14: ...r supply as per requirements on the nameplate attached and switch on 5 Press the UP button on the control box until pads of lifting arms touched the prop position of vehicle 6 Keep on raising the vehi...

Page 15: ...is damaged Replace it raise Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or adjusts it The oil hose leaks Check or re...

Page 16: ...il hose well connected and whether it leaks or not Check the connections of chain and steel cable and check the power unit Check whether expansion bolts are firmly screwed Check if arm lock works well...

Page 17: ...ght adapter QJY4 0 D6A PRO A15 Zinc plating 4 20 Short feet protection fender QJY4 0 D6A PRO A8 B3 Powder coating 2 21 Long feet protection fender QJY4 0 D6A PRO A7 B4 Powder coating 2 22 Lifting tray...

Page 18: ...tallation Operation and Parts Manual QJY4 0 D6A PRO S N Material Name Drawing Property Qty Hex nut M10 Standard 4 Type B circlip 38 Standard 4 Expansion bolt M18 160 Standard 10 Annex2 Overall diagram...

Page 19: ...Installation Operation and Parts Manual QJY4 0 D6A PRO Annex3 Floor plan 19...

Page 20: ...g 7 Gear pump 8 Single way valve 9 Over flow valve 10 Anti surge valve 11 Cushion valve S N Name Qty 1 Motor 1 2 Hydraulic block 1 3 Overflow valve 1 4 Removable plug 2 5 Cushion valve 1 6 Oil absorbi...

Page 21: ...Installation Operation and Parts Manual QJY4 0 D6A PRO Annex5 Wiring diagram Single phase Three phase 21...

Page 22: ...Installation Operation and Parts Manual QJY4 0 D6A PRO 22...

Page 23: ...Installation Operation and Parts Manual QJY4 0 D6A PRO 23...

Page 24: ...Installation Operation and Parts Manual QJY4 0 D6A PRO 24...

Page 25: ...Installation Operation and Parts Manual QJY4 0 D6A PRO 25...

Page 26: ...C0040027 2 Q235 5 Raised pedestal 1BC0030036 2 Q235 6 Electric double column tank bottom main 1BC0020052 1 Q235 7 1BC0140023 2 Q345 Chain top connecting block 8 1BC0060045 2 Q235 Elevated platform rac...

Page 27: ...Veil 1FC0030025 2 Cloth 39 Solenoid valve fixed block 1BC0030018 2 Q235 40 1BC0080016 2 Q235 Solenoid valve connecting block 41 Safty lock connecting block 1BC0030020 2 Q235 42 Safty lock spacer 1FC00...

Page 28: ...ots adjust the screw block 1BC0250013 2 Q235 83 Three section adjusting screw M090809L 4 84 1BC0040010 4 Q235 Swing arm three knots adjust the screw block 85 The rocker stop block 1BC0100030 4 Q235 86...

Page 29: ...VA220V 24V 5 AC contactor CJX2 1210 AC24 1 DZ47 63 C16 3P 6 Circuit breaker DZ47 63 C32 2P 1 7 Circuit breaker DZ47 63 C3 1P 1 9 Limit switch ZX 8 112 1 11 Emergency stop Y090 11ZS red 1 12 Bridge rec...

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