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7 - TROUBLESHOOTING

7 - TROUBLESHOOTING

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Fault code resolution

Engine - Troubleshooting

NOTE:

This chapter describes the easy diagnostic methods for engine-related problems and the remedies for them.

If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer.

Problem

Possible Cause

Correction

The engine does not start

Defect in starter switch (Deactivation of
starter)

Check the starter switch

Poor running of starter (Starter running
slowly)

Discharged battery, defect in starter, dirt or
looseness of connectors

Poor viscosity of engine oil

Inspect and, as necessary, replace

Poor air bleeding for fuel system

Bleed it of air completely

Cold engine (in cold weather)

Preheat suction air, or warm coolant

No fuel in fuel tank

Add

Low-quality fuel

Inspect and, as necessary, replace

Clogging in fuel filter

Clean or replace

Engine stuck

Consult

the

CASE

CONSTRUCTION

dealer

Low compression

Consult

the

CASE

CONSTRUCTION

dealer

Defect in fuel injection pump

Consult

the

CASE

CONSTRUCTION

dealer

Battery disconnect switch is OFF

Set to ON

No urea solution remaining in urea solution
tank

Add

Other urea solution than that of specified
concentration added

Consult

the

CASE

CONSTRUCTION

dealer

The engine stops during
operation

No fuel in fuel tank

Add

Clogging in fuel filter

Clean or replace

Air entry in fuel system

Retighten the connections of fuel lines

Abnormal oil pressure

Low oil level

Add

Clogging in oil filter

Replace the oil filter

Low oil viscosity

Replace with the oil of suitable viscosity for
temperature

Oil leaks from connections

Tighten the connections

Defect in oil pressure switch

Consult

the

CASE

CONSTRUCTION

dealer

Malfunction in oil pump

Consult

the

CASE

CONSTRUCTION

dealer

Exhaust gas from the
engine is white or blue

Excess oil

Give an overhaul or replace components

Very low oil viscosity

Replace with the oil of correct viscosity

Overcooling by radiator

Adjust

Incorrect fuel injection timing

Consult

the

CASE

CONSTRUCTION

dealer

Low compression

Consult

the

CASE

CONSTRUCTION

dealer

Exhaust gas from the
engine is black or deep
gray

Wrong fuel

Replace with the correct fuel

Incorrect valve clearance

Adjust

Poor suction (Clogging in air cleaner)

Clean or replace the air cleaner

Defect in fuel injection pump

Consult

the

CASE

CONSTRUCTION

dealer

Low compression

Consult

the

CASE

CONSTRUCTION

dealer

7-1

Summary of Contents for CX490D

Page 1: ...Part number 51453025 1st edition English July 2020 Crawler Excavator OPERATOR S MANUAL ORIGINAL INSTRUCTIONS CX490D CX500D ...

Page 2: ...fety rules 2 2 Ecology and the environment 2 11 Hand signals 2 12 Safety signs 2 16 3 CONTROLS AND INSTRUMENTS Access to operator s platform Door and steps 3 1 Operator s seat Operator s seat 3 3 Forward controls Forward controls 3 7 Windshield 3 12 Front lower window 3 13 Left hand side controls Left hand side controls 3 14 Gate lock lever and safety bar 3 16 Heating ventilation or air conditioni...

Page 3: ...voir 3 73 Towing holes 3 73 Front storage box 3 74 Fire extinguisher 3 74 Fuel tank 3 75 Fuel tank filler pump if equipped 3 76 Selective Catalytic Reduction SCR system 3 78 4 OPERATING INSTRUCTIONS Starting the unit Anti theft protection 4 1 Starting the engine 4 2 Bringing the machine up to operating temperature 4 4 Operating the machine in hot or cold weather 4 6 Operating the machine 4 7 Lower...

Page 4: ...Engine oil recommended operating temperature range 6 9 Releasing pressure in the hydraulic system 6 10 Fuel system bleeding 6 11 Protecting the electronic and electrical systems during battery charging or welding 6 13 Maintenance planning Maintenance chart 6 14 Break in period Grease points Bucket 6 16 Cab protection ROPS and FOPS 6 16 Tightening torques 6 16 Track shoe bolt torque 6 16 Hydraulic ...

Page 5: ...8 Engine oil and filters 6 40 Fuel pre filter 6 42 Fuel filters 6 44 Radiator and coolers 6 45 Every 1000 hours Grease points Boom and arm 6 47 Hydraulic tank breather 6 50 Engine air filters 6 51 Hydraulic fluid analysis 6 53 Engine valve rocker clearance adjustment 6 53 Swing reduction unit oil 6 54 Alternator 6 56 Starter motor 6 56 Every 1500 hours DEF AdBlue supply module filter 6 57 Every 20...

Page 6: ...linders 6 83 Plastic and resin parts 6 83 Air conditioning system 6 84 DEF AdBlue tank drain 6 86 Fuse and relay locations Fuses 6 88 Storage Preparing for storage 6 90 Periodic checks 6 91 Starting up the machine 6 92 7 TROUBLESHOOTING Fault code resolution Engine Troubleshooting 7 1 8 SPECIFICATIONS Machine specifications 8 1 Fluids and lubricants 8 3 Dimensions 8 6 Operating weights 8 18 9 ACCE...

Page 7: ...Loads handling 9 41 Field view monitor 9 45 Front Guard Protective System 9 48 Counterweight removal system 9 49 Vandalism guard 9 59 ...

Page 8: ......

Page 9: ...the use of special attachments accessories or equipment consult your CASE CON STRUCTION Dealer in order to make sure that any adaptations or modifications made are in keeping with the ma chine s technical specifications and with prevailing safety requirements Any modification or adaptation which is not approved by the manufacturer may invalidate the machine s initial confor mity with safety requir...

Page 10: ...rence may arise as a result of add on equipment that may not necessarily meet the required standards As such interference can result in serious malfunction of the unit and or create unsafe situations you must observe the following The maximum power of emission equipment radio telephones etc must not exceed the limits imposed by the national authorities of the country where you use the machine The ...

Page 11: ...by the signs on the machine Routine service can include Fueling Cleaning Washing Topping up fluid levels Greasing Replacing consumable items such as light bulbs Periodic service conversions and repairs Periodic service consists of activities that are necessary to maintain the expected life of the CASE CONSTRUC TION machine These activities have defined intervals Trained service personnel familiar ...

Page 12: ...his CASE CONSTRUCTION machine should be old enough to possess a valid local vehicle operating permit or meet other applicable local age requirements These persons must demonstrate the ability to operate and service the CASE CONSTRUCTION machine in a correct and safe manner 1 4 ...

Page 13: ...hydraulic fluid to the various cylinders and hydraulic motors employed A cooling system maintains the hydraulic fluid at normal operating temperature SMIL15CEXY123EA 1 CX490D SMIL15CEXY124EA 2 CX500D When ordering parts obtaining information or assistance always supply your CASE CONSTRUCTION Dealer with the type and serial number of your machine or accessories Write the following in the spaces bel...

Page 14: ...15CEXY125AA 4 ID label The engine ID label is located on the cylinder head cover SMIL19CEX1983AA 5 Emission decal The emission decal is affixed on the cylinder head cover It describes important details for using the engine Make sure to read before using the engine SMIL14CEX1607AA 6 1 6 ...

Page 15: ...CR serial SMIL19CEX1982AA 7 Cab protection ROPS Roll Over Protective Structure Complies with ISO 12117 2 Product identification number SMIL17CEX5115AA 8 Cab protection FOPS Falling Objects Protective Structure Complies with ISO 10262 level 1 cab roof Complies with ISO 10262 level 2 with optional bolt on top guard Product identification number SMIL17CEX5116AA 9 1 7 ...

Page 16: ...n front grid Product identification number SMIL15CEX3852AA 10 Complies with ISO 10262 level 2 with optional single frame bolt on front grid Product identification number SMIL15CEX3853AA 11 Component serial numbers Hydraulic pump Swing reduction gear Travel reduction gears Travel control valve Attachment control valve Swing control valve 1 8 ...

Page 17: ... hand Left hand Front and Rear are used in this manual to indicate the sides as they are seen from the operator s seat when the cab is over the idler wheels NOTE the illustration shows the machine in normal travel position In normal travel position the cab is over the idler wheels The travel reduction gears are at the rear of the upperstructure This manual uses the terms right left front and rear ...

Page 18: ...k 15 Air filter 4 Bucket cylinder 16 Engine compartment 5 Arm 17 Counterweight 6 Arm cylinder 18 Swing component 7 Boom 19 Shoes 8 Boom cylinder 20 Travel reduction gear 9 Cab Operation compartment 21 Lower roller 10 Swing motor assembly 22 Upper roller 11 DEF ADBLUE tank 23 Recoil spring 12 Fuel tank 24 Idler wheel 1 10 ...

Page 19: ...s damage the lines of the SCR system This is considered normal and requires no action from the operator What is Diesel Exhaust Fluid DEF AdBlue DEF ADBLUE is a clear colorless non toxic aqueous urea solution 32 5 with a slight ammonia odor It is used to chemically reduce NOx emissions from heavy duty diesel powered vehicles DEF ADBLUE is neither explosive nor harmful to the environment DEF ADBLUE ...

Page 20: ...onditions If splashing is likely wear eye pro tection For prolonged or repeated contact impervious gloves are recommended Follow the precautions listed in the SAFETY INFORMATION chapter when handling any service fluid No additives are required NOTICE contaminated DEF ADBLUE can affect the performance of your machine Follow all instructions in this manual when handling DEF ADBLUE Shelf life Constan...

Page 21: ...all the required maintenance listed in the Owner s Manual CASE CONSTRUCTION will not deny an emission warranty claim solely because no record of maintenance exists however a claim may be denied if failure to perform maintenance resulted in the failure of a warranted part It is recommended that replacement parts used for maintenance or repairs be CASE CONSTRUCTION Service Parts to maintain the qual...

Page 22: ...to lubricants coolants fluids fuel filters and associated labor Lubricants filters and coolants may qualify for warranty reimbursement if they require replacement as a DIRECT RESULT of a defect in material or workmanship Claims involving the inspection or reconditioning of units after storage or prior use Repairs arising from service performed by agents not approved by CASE CONSTRUCTION Repairs ar...

Page 23: ...not avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find th...

Page 24: ...oved Always close access doors or panels before you operate the machine Dirty or slippery steps ladders walkways and platforms can cause falls Make sure these surfaces remain clean and clear of debris A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment DO NOT allow anyone to enter the work area Raised equipment and or loads can fall unexp...

Page 25: ... especially around hot components such as the engine transmission ex haust battery etc More frequent cleaning of your ma chine may be necessary depending on the operating en vironment and conditions At least once each day remove debris accumulation around moving components such as bearings pulleys belts gears cleaning fans etc More frequent cleaning of your machine may be necessary depending on th...

Page 26: ...ive structure and interconnecting components are a certified system Any damage fire corrosion or modification will weaken the structure and reduce your protection If this occurs THE PROTECTIVE STRUC TURE MUST BE REPLACED so that it will provide the same protection as a new protective structure Contact your dealer for protective structure inspection and re placement After an accident fire tip over ...

Page 27: ...ried cables and other services Contact your local utilities or authorities as appropriate to determine the locations of services Make sure that the machine has sufficient clearance to pass in all directions Pay special attention to overhead power lines and hanging obstacles High voltage lines may require significant clearance for safety Contact local authorities or utilities to obtain safe clearan...

Page 28: ...hing loose or uncovered long hair jewelry or any other items which could get caught up in machinery Different types of job will require different types of pro tective equipment Items such as hard hats safety shoes heavy gloves reflector type jackets respirators ear protection and eye protection may be required Be fore starting a job determine what protective equip ment will be necessary Use this e...

Page 29: ...cessary If you are obliged to use the quick coupler with buckets not manufactured by CASE CONSTRUCTION make sure the diameter of the pins and the width between the bucket lugs meet the dimensions needed to fit the quick coupler pins washers bushings etc Consult your CASE CONSTRUCTION Dealer Operating the machine When working on a public highway use standard traf fic signs and take into considerati...

Page 30: ...m 1 Make sure that the machine the equipment and the tool are suitable for the work to be carried out 2 Make sure that the machine is in good condition and that servicing intervals are complied with 3 Check the track tension adjustment and the play in equipment linkages 4 Make sure that the operator s seat and is adjustment controls are in good condition and then adjust the seat to suit the operat...

Page 31: ...ing and protection for face and hands to avoid such risks Also before using these products read the manufacturer s instruc tions concerning their use If hydraulic fluid penetrates the skin call a doctor immediately Coolant solution is toxic Avoid contact with skin eyes and clothing Antidote External rinse thoroughly with water and remove soiled clothes Internal do not induce vomiting Rinse the mou...

Page 32: ...vided with the implement Implement operation and maintenance For the implement operation and maintenance refer to the operator s manual provided with the implement Safety area The safety area is the space necessary for the machine to operate at the maximum range of the tool and at full swing 360 plus 2 m 6 56 ft 1 Working area 2 Safety area SMIL13CEX2517AB 1 2 10 ...

Page 33: ...gine coolant mixtures engine oil hydraulic fluid brake fluid etc Do not mix drained brake fluids or fuels with lubricants Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources Do not allow coolant mixtures to get into the soil Col lect and dispose of coolant mixtures properly Do not open the air conditio...

Page 34: ...eeking the assistance of a signalman Make perfectly sure that you and the signalman understand the signals to be used Start the engine PDE0002ATBP1 1 Shut down the engine PDE0002TBP1 2 Come to me Wave hands back and forth palms inwards PDE0003ATBP1 3 Move away from me Wave hands back and forth palms outwards PDE0003TBP1 4 Go this far PDE0004ATBP1 5 All stop and hold PDE0004TBP1 6 2 12 ...

Page 35: ...k and forth PDE0005ATBP1 7 Emergency stop Wave hands back and forth PDE0005TBP1 8 Raise load or tool PDE0006ATBP1 9 Lower load or tool PDE0006TBP1 10 Slowly raise the load or tool PDE0007ATBP1 11 Slowly lower the load or tool PDE0007TBP1 12 2 13 ...

Page 36: ...vement stop moving hand and clench fist PDE0008ATBP1 13 Turn machine right swing load right To stop movement stop moving hand and clench fist PDE0008TBP1 14 Raise tool PDE0009ATBP1 15 Lower tool PDE0009TBP1 16 Lift boom PDE0010ATBP1 17 Lower boom PDE0010TBP1 18 2 14 ...

Page 37: ...2 SAFETY INFORMATION Retract dipper PDE0011ATBP1 19 Extend dipper PDE0011TBP1 20 Fill tool PDE0012ATBP1 21 Empty tool PDE0012TBP1 22 2 15 ...

Page 38: ...ible Clean safety signs with a soft cloth water and gentle detergent NOTICE do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or remove safety signs Replace all safety signs that are damaged missing painted over or illegible If a safety sign is on a part you or your CASE CONSTRUCTION dealer replaces make sure that you or your CASE CONSTRUCT...

Page 39: ...2 SAFETY INFORMATION Decal positions When replacing a decal make sure it is located as shown below SMIL19CEX0549GA 1 2 17 ...

Page 40: ...2 SAFETY INFORMATION SMIL20CEX0681HB 2 2 18 ...

Page 41: ... depending upon the length of the arm the size of the bucket or the installation of a quick coupler Always check the operating range of the machine with the specific attachment in use Avoid abrupt operation in or der to keep proper clearance between the attachment and the cab or boom or other significant parts of the machine Collisions between attachment and cab or boom or other significant parts ...

Page 42: ... and to avoid serious injuries to the bystanders KHP35790_B 5 1C Seat belt Always fasten the seat belt before starting machine oper ation KHP35790_C 6 1D Operator s manual Make sure to read the operator s manual to understand how operate the machine properly and safely KHP35790_D 7 1E Maintenance or inspection Always stop the engine and remove the starter key before any maintenance operation or in...

Page 43: ... control lever Always make sure to place the sheet that maps the op erating controls to the side corresponding to the selected control pattern KHP27000 10 3 Windshield locking Part number KHP35800 Always lock the windshield when it is set in open position Windshield not locked may fall down and can affect safe and proper operation of the machine and can even cause injuries KHP35800 11 4 Loads hand...

Page 44: ...er to break the rear window and get out from the machine SMIL14CEX1621AB 14 7 Handling precautions in operation compartment Part number KHP35810 Welding or modification to the cab structure is strictly for bidden Welding or modification to the cab structure affects cab s strength and compromises operator s protection KHP35810 15 8 Display of DEF ADBLUE icon and SCR icon Part number KHP27220 Make s...

Page 45: ...15CEX3058AA 18 11 Check valve Part number KHP35930 Track tensioning cylinder contains pressurized fluid During maintenance of the track tensioning cylinder fluid may spray out from the check valve on the tensioning cylinder and can cause serious injuries Always make sure to read operator s manual to under stand proper practices and precautions to be tackled for maintenance of the track tensioning ...

Page 46: ...cautions to be tackled for maintenance of batteries KHP35900 22 15 Keep out of work range of attachment Part number KHP35940 Always make sure to keep the working range of the ma chine front equipment clear from obstacles and from by standers Always sound the horn before start operating the ma chine The machine front equipment may hit or crush the by standers causing serious injuries KHP35940 23 16...

Page 47: ...31 26 19 Engine compartment Part number KHP35850 Always stop and cool down the engine before making any maintenance operation in the engine compartment Do not step on the engine as this can cause serious dam ages to the engine components and serious injuries to the operator When the engine is running keep away from the engine cooling fan from the fan belt and from the other rotating parts of the m...

Page 48: ...sure to read operator s manual to understand proper procedures and tools to be used for maintenance of the fuel system KTP14170 BP 30 23 Instruction decal for restraint and lifting Part number KHP25960 Reference sketches mapping the layout of devices for transport and lifting of the machine Make sure to read operator s manual to understand proper procedures for transport and lifting of the machine...

Page 49: ...ous injuries Do not fill the fuel tank with water DEF ADBLUE or any fluid other than Ultra Low Sulfur diesel fuel Using any other kind of fuel will cause serious damages to the machine Make sure to read operator s manual to understand proper procedures to be used for storage and usage of Ultra Low Sulfur diesel fuel KHP35840 35 28 Precautions for Battery Disconnect Switch Part number KHP32700 Neve...

Page 50: ... other component of the common rail injection system Consult the CASE CONSTRUCTION dealer for service KHP36450 38 31 Blind spot of Field View Monitior Optional Part number KHP33700 The Field View Monitor system does not ensure visibility on the closest area around the machine Make sure to read the operator s manual to understand proper practices and precautions to be tackled for ma chine operation...

Page 51: ...cedures to be used for maintenance in the engine compartment KHP37310 41 34 Function of the travel levers and pedals Part number KHP27210 SMIL14CEX2874AB 42 35 Electric shock Part number KHP35910 When working near overhead high voltage electric lines there is a high risk of electric shocks Always keep minimum distances to the electric lines in order to avoid serious damages to the machine and to a...

Page 52: ...t number KHP18120 Use only Ultra Low Sulfur diesel fuel Usage of different kinds of fuel will cause serious damages to the machine KHP18120 46 39 Cautions for operation during free swing Part number KHP18370 The free swing function delays the swing stop Operating on a slope with the free swing function active is dangerous Make sure to read the operator s manual to understand how operate the free s...

Page 53: ...m the inside make sure to place the gate lock lever in central position The left hand control lever might be touched inadvertently when opening the door and the machine may thus move suddenly and inadvertently causing severe incidents SMIL14CEX1649AB 1 SMIL14CEX1650AB 2 The door can be latched in completely open position NOTICE Never work leaving the door ajar Before per forming any work with the ...

Page 54: ...e handrails and one foot on the step or one hand on the handrail and both feet on the steps Failure to comply could result in death or serious injury W0141A The steps 1 allow to access the machine from the ground To get in or out of the machine grab the handles 2 and use the steps 1 and the tracks The catwalk platforms 3 can be optionally installed alongside the upper structure The catwalk platfor...

Page 55: ...ngle adjustment 8 Headrest adjustment 9 Seat belt 10 Seat heater 11 Seat angle adjustment 12 Seat belt buckle In order to operate the machine correctly and with maximum efficiency and comfort adjust the seat to suit the weight and size of the operator Combined height and weight adjustment Lower the handle 1 to decrease the rigidity of the sus pension Raise the handle 1 to obtain harder suspension ...

Page 56: ...r 4 in the raised position Move with the seat back to the desired position Release the lever 4 SMIL14CEX1657AB 4 Lumbar support adjustment Turn the dial 5 to adjust the bulge of the lumbar area in four levels SMIL14CEX1658AB 5 Seat and control arm assembly fore and aft adjustment Pull the control 6 upwards Slide the seat and control arm assembly to the desired position Release the control 6 SMIL14...

Page 57: ...ards and backwards and forwards NOTE to make the headrest return to its initial position to the rear tilt it completely forwards and then release it SMIL14CEX1661AB 8 Seat heater When the switch 10 is turned on both the backrest and the seat area will be warmed SMIL14CEX1662AB 9 Seat angle adjustment section Pull up the lever 11 to adjust the inclination of the seat Release the lever at an appropr...

Page 58: ...to comply could result in death or se rious injury W0046C Sit comfortably on the operator s seat Pull out a long section of belt Engage the belt in the fastening system 9 NOTE if the section of belt pulled out is not long enough release it so it rolls up and then pull it out again To release the seat belt press down the releasing lever of the fastening system 9 NOTICE the seat belt must be kept cl...

Page 59: ...to the next pages for description of the patterns NOTICE Before starting machine operation check that the operating pattern of control levers is consistent with the position selected on the valve Furthermore check that the pattern shown on the control mapping sheet into the cab is consistent with the operating pattern of the control levers To select the desired control pattern proceed as follows 1...

Page 60: ...n the upper structure swing control is re leased the upper structure may continue to rotate due to the force of inertia In this event make allowance for the extra movement by releasing the control slightly earlier SMIL15CEXY854AA 3 SMIL19CEX2691AA 4 Right hand control lever 5 The boom lowers 6 The boom raises 7 The bucket retracts filling 8 The bucket extends dumping NOTE The speed of movement of ...

Page 61: ...n the upper structure swing control is re leased the upper structure may continue to rotate due to the force of inertia In this event make allowance for the extra movement by releasing the control slightly earlier SMIL15CEXY854AA 7 SMIL19CEX2691AA 8 Right hand control lever 5 The arm extends 6 The arm retracts 7 The bucket retracts filling 8 The bucket extends dumping NOTE The speed of movement of...

Page 62: ... travel control lever and pedal 2 Right hand travel control lever and pedal 3 Footrest 4 Single travel pedal SMIL16CEX0262AA 12 The travel control levers and pedals are used to move the machine N neutral a b machine moves forward c d machine moves backward b c opposite simultaneous rotation of the tracks with consequent counterclockwise rotation of the machine around its centre axis a d opposite s...

Page 63: ...ve to the a b function and the c d function obtainable with the travel control pedals and levers NOTICE always lock the single travel pedal when not in use Locking the single travel pedal To lock the single travel pedal engage the locking pin 1 in the locking hole 2 SNKQ6K 003A 14 To use the pedal place the locking pin 1 in outward po sition SMIL14CEX1681AB 15 NOTE if the locking pin 1 is in posit...

Page 64: ...C0045A Opening 1 Fold the sun shield 1 back against the windshield and operate the lever 2 Hold the lower and upper handles 3 and carefully raise the windshield SMIL14CEX1684AB 1 2 Pull the windshield to the rear until it engages perfectly behind the cab SMIL14CEX1685AA 2 Closing 1 Use the lever 2 to release the windshield 2 Hold both handles 3 and carefully lower the wind shield Make sure the win...

Page 65: ...ow may only be removed when the windshield is open 1 Remove the window from its housing by sliding it up ward SMIL14CEX1687AA 1 2 Place the window in the storage position provided to the left of the operator s seat and then engage it cor rectly SMIL14CEX1688AA 2 3 13 ...

Page 66: ...ume 8 Control of heating ventilation or air conditioning 9 Emergency stop switch Refer to Chapter 4 10 Free swing button the button sets the condition of swing stop If the free swing is activated the swing stop is delayed Press the button to activate the free swing function The free swing icon appears on the monitor Press the button again to deactivate the function The free swing function is inten...

Page 67: ...y low flow hydraulic circuit the left hand control lever includes 1 Proportional switch to operate double acting hydraulic attachments 2 ON OFF button to operate the preferred operating di rection of the double acting hydraulic attachment 3 Horn button SMIL15CEXY839BA 2 3 15 ...

Page 68: ...unctions and the swing functions can be operated and the safety bar does not allow the operator to leave the cab B Central position when the gate lock lever 1 is in cen tral position the safety bar 2 is in inward position in side the console The attachment the travel functions and the swing functions cannot be operated even if the engine is running The operator may leave the cab if needed C Backwa...

Page 69: ...atic 3 Temperature 4 Ventilation 5 Air conditioning 6 Windshield defroster 7 Air flow direction 8 Air recycling 9 Display screen On Off This push button 1 is for turning the system On or Off NOTICE When the system is turned On it will operate at the same setting as the one selected previously KAPW1A 002 2 3 17 ...

Page 70: ...nheit To select the scale required press the two push buttons 3 simulta neously for five to ten seconds The degrees Fahrenheit temperature will be followed by an F GG7D18 001 4 Air recycling This button 8 allows for two different types of air circula tion to be selected Fresh air from outside or recycled air from inside The type of circulation will be changed each time the button is pressed Indica...

Page 71: ...NOTICE When this button is used the control 7 is de activated W98JSC 003 8 Air conditioning NOTE Operate the air conditioning system at least once a week if only for a short time NOTE When using the air conditioning it is essential for all the operator s compartment windows the windshield and the cab door to be kept closed The air vents must be kept in open position The air conditioning can be use...

Page 72: ...press buttons 1 or 2 8TWEZ7 001 10 To obtain hot or cold air quickly Cold air Quit the automatic mode by pressing button 2 then press button 3 down to the minimum temperature of 18 C 64 4 F Ventilation will be at maximum and cold air flow will come from the front Hot air Quit the automatic mode by pressing button 2 then press button 3A up to the maximum temperature of 32 C 89 6 F Ventilation will ...

Page 73: ...ition NOTICE Never leave the room lamp switch in ON posi tion The battery charge may be drained out As the need for lighting ends set the switch to OFF or DOOR position SMIL14CEX2568AA 1 Emergency exit hammer Located on the left hand cab use the hammer 1 to break the rear window and then push the window strongly and escape outside Consult your CASE CONSTRUCTION dealer for window installation NOTIC...

Page 74: ...d throttle If operating at engine speed different from low idle press and release the engine low idle speed button to get down the engine speed to low idle Press and release the but ton again to resume the engine speed set by the engine speed throttle 4 Arm angle adjustment lever the lever enables the control arm to be adjusted in different inclines in accor dance with the operator s body profile ...

Page 75: ...on to operate single acting hydraulic at tachments 3 Engine low idle speed button NOTICE Do not operate controls for auxiliary high flow hydraulic circuit without setting any flow rate pres sure combination The circuit would work by default at maximum pressure and this may lead to severe dam ages to the attachment For the setting procedure of auxiliary high flow hydraulic circuit refer to Chapter ...

Page 76: ... Ashtray 4 Horn volume lowering switch the horn volume lower ing switch allows to change the volume of the horn Press the ON side of the switch to lower the volume of the horn Press the OFF side of the switch to resume the normal volume of the horn 5 12 V power supply socket the device is active with the starter key in ON position or while the engine is running NOTICE connect only 12 V devices to ...

Page 77: ...Air vents NOTE The air vents should be manually set Make sure to set the opening and the direction of the air vents in order to grant the desired condition into the cab environment NOTICE If water gets inside the instrument cluster it can be seriously damaged Make sure to keep the instrument cluster protected from water and from any kind of fluid Use only a soft dry cloth to clean the instrument c...

Page 78: ...2FA 2 1 Travel mode selector button 2 Wiper button 3 Display mode selector button 4 SCR CLEANING button 5 Windshield washer button 6 Working lights button 7 Camera view selector button 8 Attachment selector button 9 Idle mode button 0 Hour meter button 3 26 ...

Page 79: ...s to the configuration tabs for the set up of the main functionalities of the machine Press the display mode selector button 3 to switch the mode The mode toggles every time the button is pressed SMIL15CEXY895FB 3 NOTICE During machine operation make sure to select the operating mode of the display in order to ensure proper visibility around the machine If the display is switched to the user infor...

Page 80: ...chine are shown on the top of the display Press the camera view selector button 7 on the instrument cluster to select the operating mode 1 or the operating mode 2 The operating mode of the display toggles every time the button is pressed NOTE The default sequence of the operating modes of the display starts from the operating mode 1 Consult the CASE CONSTRUCTION dealer for setting a different sequ...

Page 81: ...3 CONTROLS AND INSTRUMENTS Rear camera view operating mode SMIL19CEX2626HB 5 3 29 ...

Page 82: ...ew icon 14 Working lights icon 15 Wiper icon 16 Radio mute icon 17 Power boost icon or Seat belt icon 18 Security function icon 19 Messages 20 DEF AdBlue level gauge 21 SCR detection icon 22 DEF AdBlue refill warning 23 Engine derate icon 24 Auxiliary hydraulics settings or SCR failure warnings 25 SCR CLEANING icon 26 Engine preheating icon or DEF AdBlue thawing icon or cooling down icon 27 Free s...

Page 83: ...3 CONTROLS AND INSTRUMENTS Rear and right side camera view operating mode SMIL19CEX0529HA 6 3 31 ...

Page 84: ...g lights icon 13 Wiper icon 14 Radio mute icon 15 Power boost icon or Seat belt icon 16 Security function icon 17 Messages 18 DEF AdBlue level gauge 19 SCR detection icon 20 DEF AdBlue refill warning 21 Engine derate icon 22 Auxiliary hydraulics settings or SCR failure warnings 23 SCR CLEANING icon 24 Engine preheating icon or DEF AdBlue thawing icon or cooling down icon 25 Free swing icon NOTICE ...

Page 85: ... currently selected is indicated by a spe cific icon on the display The A work mode is selected The H work mode is selected The SP work mode is selected SMIL15CEXY887BA 7 Power boost The machine control system automatically manages a boost of the hydraulic power in order to optimize the machine performance The activation of the Power boost is related to each work mode The Power boost is always act...

Page 86: ...ctor button is pressed Use the Turtle mode to travel on slope off road or soft ground Use the Rabbit mode to travel on a hard flat maintained road NOTE the slow speed mode is automatically selected when the engine is started NOTE if the fast speed mode is selected on the machine it automatically switches to slow speed mode when the load increases on uphill road and automatically returns to fast sp...

Page 87: ...WN is displayed an alarm sounds and the engine stops automatically 10 s there after Auto idle and Idle shutdown Auto idle activates as described before and if the gate lock lever is also set to the central position idle shut down eventually activates after 3 min NOTICE to protect the engine let idle continue for at least 3 min NOTE to restart the engine that has stopped by idle shut down turn the ...

Page 88: ...set the trip meter press and hold the hour meter but ton while the trip meter is displayed The displayed engine operating hours will be reset to 0 h SMIL14CEX1718AA 11 The hour meter is displayed by default To display the trip meter press the hour meter button the trip meter will be thus displayed for approximately 1 min after which the hour meter will be displayed again NOTE the display disappear...

Page 89: ...d the wiper is stopped The wiper speed is indicated by a specific icon on the display The wiper is active at slow speed The wiper is active at fast speed SMIL15CEXY886BB 13 The wiper can be intermittently operated by pressing and holding down the one touch wiper button on the back of the right control lever NOTICE do not operate the wiper when the windshield is dry The wiper may crack NOTICE if th...

Page 90: ...ghts button Press the working lights button to turn on the working lights on the front of the machine Press the button again to turn the working lights off The activation of the working lights is indicated by a spe cific icon on the display The working lights are on NOTE The working lights can be activated only when the engine is running NOTE When the working lights are turned on the bright ness o...

Page 91: ... mode 2 can be selected only if the optional right side camera is equipped The operating mode 3 can be selected only if the optional Field View Monitor system is equipped NOTE The default sequence of the operating modes of the display starts from the operating mode 1 Consult the CASE CONSTRUCTION Dealer for setting a different sequence of the operating modes of the display NOTICE During machine op...

Page 92: ...ge appears lower the engine speed If the temperature does not drop stop the engine remove the starter key and call the CASE CONSTRUC TION dealer for machine inspection SMIL14CEX1715AA 21 Fuel gauge The number of lit segments indicates the remaining level of fuel If all segments are lit the fuel tank is full SMIL14CEX1720AA 22 If only one segment is lit an alarm sounds and the LOW FUEL message is d...

Page 93: ...e information band If the display is set to the rear and right side camera view operating mode the hydraulic oil temperature gauge is not shown The number of lit segments indicates the temperature of the hydraulic oil The greater the number of lit segments the higher the hydraulic oil temperature is SMIL14CEX1716AA 25 If all segments are lit an alarm sounds and the OVER HEAT message is displayed I...

Page 94: ...fuel consumption meter and the fuel economy gauge are not shown 1 Average fuel consumption meter the average fuel consumption over the total engine operating hours of the machine is displayed by default Press the hour meter button to select the trip meter and thus to dis play the average fuel consumption over the trip hours 2 Fuel economy gauge the number of lit segments in dicates the energy usag...

Page 95: ... hydraulic system can be suspected Stop the engine and contact the CASE CONSTRUCTION dealer immediately OVER HEAT The temperature of the engine coolant or of the hydraulic oil is too high The engine goes automatically to low idle If the high temperature condition is not promptly addressed the engine automatically stops Let the engine run at low idle to decrease the temperature of coolant and hydra...

Page 96: ...ound Icon and text Explanation Action ENGINE STOP the engine has been stopped by the emergency stop switch To start the engine again press on the back of the emergency stop switch turn the starter key to OFF position and then restart the engine IMPROPER SHUT DOWN The engine has been stopped without cooling it down Restart the engine and keep it at a low idle for at least 5 min OVER LOAD an overloa...

Page 97: ...sure proper visibility around the machine Press the display mode selector button to switch the display to the operating mode OUTPUT REDUCTION CANCELED the engine derating is temporarily overridden Do not operate the machine for more than 30 min FAN IS REVERSED the cooling fan is operating in reverse mode to clean up the radiators Do not operate the machine Messages with green background AUTO WARM ...

Page 98: ...e the control buttons as a numeric keypad to enter the values in the configura tion tabs SMIL15CEXY966AA 30 SMIL14CEX1794FB 31 1 Moving through the tabs 2 Getting to the pages inside each tab 3 Moving through the pages NOTICE During machine operation make sure to select the operating mode of the display in order to ensure proper visibility around the machine If the display is switched to the user ...

Page 99: ...lecting a day in 2 the fuel consumption the op erating hours and the average fuel consumption of the specified day is displayed in 3 Explanation of the icons in the fuel consumption history screen Year month day of cursor specified date is displayed Fuel consumption of cursor specified date is displayed Operating hour of cursor specified date is displayed Fuel cost fuel consumption operating hour ...

Page 100: ...ME hr BREAKER OPERATION TIME hr 3 3 CRUSHER OPERATION TIME hr NOTE press and hold the left and right buttons together for 10 s and the entire fuel history will be reset Engine protection feature the machine monitors its en gine operation and in case excessive load is applied con trols the engine output for protection indicates that this function has been activated not activated Altitude compensati...

Page 101: ...ion and or maintenance service is due shortly the remaining time is shown in yellow and the buzzer is sounded to give warning If the due date has passed the remaining time field changes to red In that case perform maintenance immediately To reset the remaining time after replacement change of components grease etc select the applicable item and then press and hold the right button for 3 s An alarm...

Page 102: ...YTIME 10 levels BRIGHTNESS NIGHT 10 levels CAMERA DIRECTION INDICATOR ON OFF AUTO DIMMER ON OFF 1 2 CAMERA GUIDE LINE ON OFF AUTO TIME ADJUST ON OFF DATE YEAR DATE MONTH DAY TIME HOUR MIN Hr Min DATE FORMAT Y M D M D Y D M Y or no display TIME FORMAT 12h 24h 2 2 DAYLIGHT SAVING TIME ON OFF Use the up down buttons to select an item and the left right buttons to specify the setting SMIL14CEX2507AA 3...

Page 103: ...REDUCTION CANCEL ON OFF MANUAL SCR CLEANING ONLY ON OFF Use the up down buttons to select an item and the left right buttons or numeric keypad to change the setting NOTE The OUTPUT REDUCTION CANCEL setting can be changed only in specific conditions with operational limitations SMIL14CEX4935AA 36 3 51 ...

Page 104: ... DISP Pressing this button switches the display to the clock Pressing it again displays the band If you leave the display alone it returns to the frequency display after 1 s 5 Auto preset SOUND AUTO PRESET When this button is held down for at least 2 s receivable broadcast sta tions can be memorized for preset buttons 1 through 6 6 Preset buttons 1 through 6 One FM1 one FM2 and one AM station can ...

Page 105: ...th the band button select either MW AM or FM 3 Select a station with a preset buttons or with the tuning buttons 4 Adjust the volume with the volume adjustment buttons 5 To switch off the radio press the power button Manual tuning Pressing the TUNE 7 button once raises the reception frequency one step Pressing the TUNE 7 button once lowers the reception frequency one step Automatic station selecti...

Page 106: ...l side Do not use a connec tion cord with the wrong size or wrong shape jack The volume also can be adjusted with the volume buttons on the radio unit USB Files in MP3 WMA AAC formats are supported Press the MODE button to switch the audio source and check that USB is shown on the display Connect a USB memory to the USB input terminal Playable data stored in the memory is played automatically Butt...

Page 107: ... as a cellular phone and a portable audio player to connect wirelessly 3 When the pairing is completed successfully PO appears on the display If the pairing is not completed within the time limit 180 s or if any abnormality occurs PX appears on the display If the pairing fails retry the pairing procedure from step 1 Use of cellular phone connected via bluetooth When the paired cellular phone gets ...

Page 108: ... In this case preset the stations again Time adjustment 1 Clock adjustment mode is established by holding down the clock frequency selector button when a clock is dis played 2 By pressing the clock frequency selector button after step 1 the adjustment target can be changed hour minute 3 With the adjustment target blinking press the tuning buttons to adjust time 4 When the clock frequency selector ...

Page 109: ...ck Located on the right hand side behind the operator s seat FGF1OO 001A 1 Refrigerated heated compartment Located on the right hand side behind the operator s seat This compartment associated with the air conditioning system is designed to store different cold or hot products drinks etc NOTE This is an insulated compartment The compart ment may not cool or heat depending on the conditions XKM1BK ...

Page 110: ...rtment is used to store various objects NOTICE Make sure that the weight of the stored objects is less than 10 kg 22 0 lb M377Y8 001A 1 Coat hanger hook The hook is on the rear left hand cab upright NOTICE Take care not to obscure the view with clothes that are too bulky SMIL15CEXY164AA 1 3 58 ...

Page 111: ...o open the roof hatch operate the handle and push the handle To close the roof hatch pull the handle until engagement NOTICE Since roof hatch opening is assisted by two gas struts simply follow through the closing movement with out pulling or trying to hold it back D178LS 001A 1 Sunshield optional The sun shield is fixed to the windshield and can easily be positioned as required R566HK 001A 1 3 59...

Page 112: ...comply could result in death or serious injury W0134A This machine is equipped with a cab Roll Over Protective Structure ROPS NOTICE If the cab s ROPS guaranteed high strength member is damaged replace the cab When replacing the cab check the parts list for the part number of the cab appropriate for the model If the wrong cab is mounted the cab could be damaged when the machine rolls over which co...

Page 113: ...t of the struc ture After a fire corrosion or collisions any possible damage to the cab protection structure must be carefully evaluated by specialised and qualified personnel In any case all damaged parts must be replaced with gen uine spare parts in order to return the machine to its orig inal conditions For an inspection of the functions of the cab s protective structures or to get parts or ent...

Page 114: ...id injury and or machine damage Keep the mirrors clean and properly adjusted Failure to comply could result in death or serious injury W1078A The external mirrors along with the external cameras en sure proper visibility around the machine during operation The hatched areas in the pictures indicate the zones that can be viewed by each mirror SMIL19CEX2016BA 2 3 62 ...

Page 115: ...tioned so that the side on the rear left of the machine shall be visible NOTICE After installing and positioning all the mirrors the visibility around the machine shall be checked from the operator s seat Set the seat into the desired position and make sure to confirm all the reference views in the mirrors If necessary fine tune the positioning of the mirrors in order to ensure proper visibility a...

Page 116: ...oning of the mirrors in order to ensure proper visibility around the machine SMIL15CEXY170AA 6 Right center mirror C The mirror shall be installed as shown in the picture The dimension L1 is 100 mm 3 9 in The dimension L2 is 42 mm 1 7 in SMIL15CEXY171AA 7 The mirror shall be positioned so that the side on the front right of the machine shall be visible NOTICE After installing and positioning all t...

Page 117: ...the machine by the direct view or through the mirrors NOTICE If any mud raindrops snow etc are adhered to the camera lens the images on the display are deteri orated Wipe away dirt with a wet and soft cloth and then wipe it with a dry and soft cloth Make sure not to scratch the cameras SMIL15CEXY173AB 1 If the cameras or the camera wirings have a failure a warning buzzer sounds for about 5 s the C...

Page 118: ...ut 3 m 118 11 in from the right side of the machine SMIL14CEX2585AB 4 SMIL16CEX1248AA 5 Cautions for the rear view A distance guideline targets a planar object e g the ground Therefore if a three dimensional object with an overhang is approaching in particular at low distance the distance of the overhang is not displayed properly The picture provides an example The machine gets rear ward and appro...

Page 119: ...sion between the machine and the object if the machine is backed referring to the position A SMIL15CEXY175BB 7 Similarly if the machine gets rearward and approaches a downhill road an object in the position A appears aligned to the position C on the ground Actually the position C on the ground is beyond the position A the position A is rather aligned to the position B on the ground Therefore there...

Page 120: ...e camera system has a range where no image is displayed blind spots 1 Range where no image from the rear camera is dis played 2 Range where no image from the right side camera is displayed SMIL15CEXY177BB 9 SMIL15CEXY178BB 10 3 68 ...

Page 121: ...e engine oil filters the fuel filters the hydraulic pilot filter the hydraulic accumulator and the hy draulic pump NOTE Never leave tools inside the compartment SMIL15CEXY180AA 1 Rear left hand door The rear left hand door allows to access the compartment including the radiators the oil cooler and the air condition ing dryer NOTE Never leave tools inside the compartment SMIL15CEXY181AA 2 Front lef...

Page 122: ...hine NOTE When the switch is turned to OFF position the stations stored on the radio presets and the time set for the clock will be cleared SMIL15CEXZ407AB 1 The battery disconnect switch should be in ON position for normal operation SMIL16CEX1757AA 2 The battery disconnect switch should be turned to OFF position only when the actions below must be done 1 Service on the electrical system 2 Batteri...

Page 123: ...wait the LED indicator 1 to turn off NOTICE Never turn the battery disconnect switch to OFF position when the LED indicator 1 is lit up in yellow The machine control system and the engine control system will be severely damaged NOTICE The SCR system continues to operate for ap proximately 3 min after the starter key is turned off in order to suck DEF ADBLUE back into the tank DEF ADBLUE expands wh...

Page 124: ...e engine hood Follow the hood movement until the stay 2 will reach the end of the guide The engine hood is thus fixed in the open position NOTICE Do not open the engine hood during strong wind The wind pressure on the hood surface will gener ate an excessive pushing force Failing to comply may cause severe damage to the machine components and serious injury to the operator SMIL19CEX1984AA 1 Closin...

Page 125: ...ervoir is empty This will cause damage to the electric pump NOTE In cold weather add anti freeze to the windshield washing fluid NOTE The reservoir can be lifted out of its support in order to ease the maintenance operations SMIL13CEX2650AB 1 Towing holes WARNING Misuse hazard Towing is a delicate maneuver that is always carried out at the risk of the user The manufacturer s warranty does not appl...

Page 126: ...itted with a gas strut Open by hand to avoid damage to the machine Pull down the cover to close the box and lock the pushrod of the box cover with the starter key NOTICE Make sure to close and lock the box before start ing machine operation Leaving the box open can cause serious damages to the machine and may cause serious injuries to the bystanders SMIL15CEXY179AA 1 Fire extinguisher It is strong...

Page 127: ...in cold climate fill the fuel tank at the end of each working day to prevent the formation of condensation To refill the fuel tank proceed as follows 1 Stop the engine and remove the starter key 2 Get over the fuel tank Clean the area around the fuel filler neck 1 3 Slide the protective plate over the cap 2 of the fuel filler neck and unlock the cap with the starter key 4 Turn the cap 2 counterclo...

Page 128: ...tal ground stop the engine and turn the starter key to ON position 2 Take the inlet pipe out of the front storage box SMIL14CEX2514AA 1 3 Measure the height of the drum and place the identifi cation clamp 1 of the suction tube at a length slightly less than that of the drum height 4 Make sure that the end strainer of the suction tube is correctly attached and then insert the suction tube in the dr...

Page 129: ...main switch of the pump to ON position Fill ing begins 8 When the fuel tank is full turn the main switch of the pump to OFF position In Auto mode the audible alarm device will cease to function NOTE It is possible to stop filling at any time by turning the main switch of the pump to OFF position 9 Run the pump for a few moments to empty the pipe outside the drum Clean and replace the inlet pipe in...

Page 130: ...tment system NOTICE Do not kick or hit the SCR catalyst block in order not to severely damage it NOTICE Depending on machine usage rust may form on the exhaust pipe and or fasteners earlier than expected even on new machines If any visible abnormality is found contact the CASE CONSTRUCTION dealer immediately NOTICE Do not change the length or orientation of the air intake line to the engine or of ...

Page 131: ...ings and messages in order either to inform about a condition or to warn about an action to be taken Rear camera view operating mode SMIL17CEX0123FA 2 1 DEF AdBlue level gauge 2 SCR CLEANING icon 3 SCR detection icon 4 DEF AdBlue refill warning 5 DEF AdBlue thawing icon 6 Engine derate icon 7 SCR failure warning 8 Engine no power warning 9 Messages 10 DTC Diagnostic Trouble Code 3 79 ...

Page 132: ...ating mode SMIL17CEX0593FA 3 1 DEF AdBlue level gauge 2 SCR CLEANING icon 3 SCR detection icon 4 DEF AdBlue refill warning 5 DEF AdBlue thawing icon 6 Engine derate icon 7 SCR failure warning 8 Engine no power warning 9 Messages 10 DTC Diagnostic Trouble Code 3 80 ...

Page 133: ...OTICE DEF AdBlue is a transparent liquid with no color Never use DEF AdBlue featuring any color as this indicates poor quality of the fluid NOTICE Do not put any fluid other than DEF AdBlue in the DEF AdBlue tank If anything other than DEF Ad Blue is put in the tank it will be detected leading to a protective action by the machine control system Never put diesel fuel or gasoline in the DEF AdBlue ...

Page 134: ...ed Do not attempt to smell inside the tank from the supply inlet 5 Refill up to the F upper limit mark 7 on the level gauge 5 NOTICE never refill DEF AdBlue over the F upper limit mark on the level gauge Adequate air volume must be present in the top of the tank for proper functionality of the SCR system Moreover DEF AdBlue may leaks from the breather hose during use and sensors may be damaged whe...

Page 135: ...sing damage to the excavator NOTICE Never touch the SCR block and the exhaust pipings as the SCR CLEANING process is running The tem peratures of these components may get high enough to burn people and to ignite or melt materials During SCR CLEANING make sure that the machine is far away from any flammable and explosive material such as dried grass or paper scraps The machine control system define...

Page 136: ...CEX4933AA 5 SMIL16CEX0708AA 6 The AUTO SCR CLEANING is suspended if any of the following occurs The SCR cleaning button is pressed by the operator The SCR CLEANING icon disappears and the message PUSH SCR SWITCH TO ACTIVATE is displayed Pressing the SCR cleaning button again will resume the process The coolant temperature drops below 65 C 149 F The SCR CLEANING icon starts to flash in green and a ...

Page 137: ...0 25 min When the MANUAL SCR CLEANING is requested the SCR CLEANING icon flashes in orange a warning alarm sounds for approximately 2 s and the message PUSH SCR SWITCH TO ACTIVATE is displayed To activate the MANUAL SCR CLEANING 1 Move the machine to a well ventilated area 2 Set the gate lock lever in central position 3 Lower the engine speed to low idle SMIL14CEX2533AA 7 4 Press the SCR CLEANING ...

Page 138: ...CR CLEANING button The SCR CLEANING icon starts to flash in orange and the message PUSH SCR SWITCH TO ACTIVATE is displayed NOTICE Never restart normal machine operation with the MANUAL SCR CLEANING process being suspended The SCR system will be damaged Resume the MANUAL SCR CLEANING process immediately The MANUAL SCR CLEANING is disabled if any of the following occurs The MANUAL SCR CLEANING proc...

Page 139: ...e SMIL14CEX4935AA 11 Resuming the operating mode of the display the SCR CLEANING icon appears green and slashed After around 35 h of operation with this function active the machine control system will eventually request MAN UAL SCR CLEANING Make sure to move the machine to a well ventilated area and carry out the MANUAL SCR CLEANING process As the operation in special conditions is ended make sure...

Page 140: ... carried out by the machine control system in order to avoid freezing of the fluid The DEF AdBlue anti freezing icon is displayed as this procedure is active DEF AdBlue is being thawed Resuming normal operation the DEF AdBlue anti freezing procedure and the related icon will quickly disappear NOTE during the automatic thawing procedure for DEF AdBlue the engine speed and the engine load are auto m...

Page 141: ...ment is thus given to the operator for stopping operation as soon as possible and taking proper actions D The SCR system is at risk of serious damages and a final inducement is thus given to the operator for stopping operation immediately and taking definitive actions From the step B to the step D the machine functionalities are further limited B The engine is at rated output C The engine is limit...

Page 142: ...Blue below 10 of tank capacity DEF AdBlue gauge orange DEF AdBlue refill warning displayed displayed One long beep C Level of DEF AdBlue below 5 of tank capacity DEF AdBlue gauge orange and flashing DEF AdBlue refill warning slow flashing displayed Three short beeps D DEF AdBlue tank empty DEF AdBlue gauge red DEF AdBlue refill warning fast flashing displayed Continuous beep At the step D the oper...

Page 143: ...yed displayed One long beep C Level of DEF AdBlue below 5 of tank capacity DEF AdBlue gauge orange and flashing DEF AdBlue refill warning slow flashing displayed Three short beeps D DEF AdBlue tank empty DEF AdBlue gauge red DEF AdBlue refill warning fast flashing displayed Continuous beep At the step D the operation of the machine shall be stopped Reach a safe condition for the machine and immedi...

Page 144: ...e warnings the messages and the icons remain active for some time as the machine control system has to recognizes that DEF AdBlue has been added sufficiently After the refilling is detected by the machine control system the segments of the DEF AdBlue gauge get lit in white and all the warnings the messages and the icons disappear NOTICE If the warnings the messages and the icons do not disappear a...

Page 145: ...3 h with no action taken SCR detection icon slow flashing displayed Three short beeps D After 30 min with no action taken SCR detection icon fast flashing displayed Continuous beep At the step D the operation of the machine shall be stopped Reach a safe condition for the machine and immediately call the CASE CONSTRUCTION dealer for inspection and repair of the SCR system and for replace ment of th...

Page 146: ... After 3 h with no action taken SCR detection icon slow flashing displayed Three short beeps D After 30 min with no action taken SCR detection icon fast flashing displayed Continuous beep At the step D the operation of the machine shall be stopped Reach a safe condition for the machine and immediately call the CASE CONSTRUCTION dealer for inspection and repair of the SCR system and for replace men...

Page 147: ... CASE CONSTRUCTION dealer to check for malfunctioning of the DEF AdBlue quality detection system If any of the following occurs within 40 h after DEF AdBlue replacement or after completion of SCR system repair The quality of DEF AdBlue is abnormal and the detection lasts for 10 s An SCR system abnormality is detected and the detection lasts for 10 s The machine control system immediately resumes t...

Page 148: ... 30 min with no action taken SCR detection icon fast flashing displayed Continuous beep At the step D the operation of the machine shall be stopped Reach a safe condition for the machine and immediately call the CASE CONSTRUCTION dealer for inspection and repair of the SCR system and for replace ment of the fluid into the DEF AdBlue tank with the proper one SMIL16CEX1376AA 23 3 96 ...

Page 149: ...p C After 36 h with no action taken SCR detection icon slow flashing displayed Three short beeps D After 100 h with no action taken SCR detection icon fast flashing displayed Continuous beep At the step D the operation of the machine shall be stopped Reach a safe condition for the machine and immediately call the CASE CONSTRUCTION dealer for inspection and repair of the EGR system SMIL17CEX0125BA ...

Page 150: ...long beep C After 36 h with no action taken SCR detection icon slow flashing displayed Three short beeps D After 100 h with no action taken SCR detection icon fast flashing displayed Continuous beep At the step D the operation of the machine shall be stopped Reach a safe condition for the machine and immediately call the CASE CONSTRUCTION dealer for inspection and repair of the EGR system SMIL16CE...

Page 151: ...the step C Rear camera view operating mode C EGR problem SCR detection icon slow flashing displayed Three short beeps D After 5 h with no action taken SCR detection icon fast flashing displayed Continuous beep At the step D the operation of the machine shall be stopped Reach a safe condition for the machine and immediately call the CASE CONSTRUCTION dealer for inspection and repair of the EGR syst...

Page 152: ...ed Three short beeps D After 5 h with no action taken SCR detection icon fast flashing displayed Continuous beep At the step D the operation of the machine shall be stopped Reach a safe condition for the machine and immediately call the CASE CONSTRUCTION dealer for inspection and repair of the EGR system SMIL16CEX1376AA 29 3 100 ...

Page 153: ...OUTPUT REDUCTION CANCEL to ON NOTICE The OUTPUT REDUCTION CANCEL function cannot be activated in the step D of the inducement se quence Resuming the operating mode of the display the ESCAPE MODE warning and the message OUTPUT REDUCTION CANCELED are displayed SMIL20CEX0694FA 30 Operate the machine in order to reach a safe condition within 30 min Stop the engine and make sure to take the appropriate...

Page 154: ...3 CONTROLS AND INSTRUMENTS 3 102 ...

Page 155: ...security function Turning the starter key to OFF position the option for ac tivating the security function is displayed Press the right button to activate the security function At the next machine start the request for entering the password will be displayed SMIL14CEX2877AA 1 As the key is turned to ON position the request for enter ing the password is displayed Enter the password using the button...

Page 156: ...yxiation hazard Diesel exhaust contains dangerous compounds Never operate the engine in a closed building or area Proper ventilation is required under all circumstances Failure to comply could result in death or serious injury W1302A 1 Check that there is no abnormality in the machine 2 Confirm that the engine hood and the side doors are closed and locked 3 Confirm that the gate lock lever is in c...

Page 157: ...engine does not start after 10 s of operation of the starter motor turn the key to OFF position and wait 2 min before attempting a new cranking NOTICE When the engine is started in severe winter climate moisture vapor may be temporarily generated resulting in a whitened smoke NOTICE Immediately after the engine is started the engine sound is louder compared to the sound after the engine is warmed ...

Page 158: ...ore starting warm up procedure NOTICE Never cover the grids of the radiators with flammable materials Automatic machine warm up Regardless of the ambient conditions the machine control system allows to carry out an automatic warm up proce dure that brings the temperature of the main operating fluids to the proper level for machine operation Start the engine with the speed throttle in the low idle ...

Page 159: ...verload the hydraulic system until the temperature of the hydraulic fluid reaches 25 C 77 F If the hydraulic system is overloaded with the temperature of the hydraulic fluid below 25 C 77 F it will be severely damaged 9 Gently operate the controls for travel front equipment and swing for 3 to 4 times to circulate warmed hydraulic fluid into the whole circuit Check the followings after reaching nor...

Page 160: ... system Test the radiator cap before hot weather starts Replace the cap as required Clean all dirt and debris from the radiator cooler and engine area Check the condition of the fan drive belt Operation under dusty and sandy conditions Frequently inspect the element of the air cleaner and clean or replace the element and the dust cup regardless of service due Tightly close the breather cap of the ...

Page 161: ...s gas pipes water pipes and underground installations may cause serious injury If the work takes place adjacent to high voltage power lines make sure to check the following work range Less than 57000 V 4 m 13 1 ft 57000 V or more 5 m 16 4 ft Sit on the operator s seat adjust it so as to be able to easily reach the console and then fasten the safety belt Check that the cab door is tightly secured a...

Page 162: ... to comply could result in death or serious injury W0144A WARNING Overturning hazard Before parking the machine make sure the ground is stable Plan the worksite so that the ground is flat hard and level Failure to comply could result in death or serious injury W0258A The machine gradeability is 35 70 NOTICE Do not operate the engine when incline of the machine is 35 or more The engine or the hydra...

Page 163: ... manoeuvring the arm Keep the bottom of the bucket parallel to the cut The bucket teeth and blade must cut the ground like the blade of a knife The depth of dig varies depending on the type of material Excavating method SMIL13CEX2693EA 2 SMIL13CEX2694EB 3 1 Correct 2 Incorrect The bucket will dig in and cause a stall 3 Incorrect The bucket is pushed upwards This will also increase the cycle time 4...

Page 164: ...hazard Keep away from the space under the bucket or attachment when lowering the bucket or attachment In cases where the machine fails and the engine stops lower the attachment using the procedure described in this manual Failure to comply could result in minor or moderate injury C0169A NOTICE the procedure should be completed within five minutes after the engine stops The accumulator pressure wil...

Page 165: ...4 OPERATING INSTRUCTIONS 3 Slowly operate the control levers to lower the attach ment to the ground SMIL14CEX2547AA 3 4 11 ...

Page 166: ...y dusty or sandy environment repeat the blowing operation more frequently during the working day at least every two hours The reference procedure for blowing operation is described below The blowing sequence should take 8 10 min NOTICE Do not operate the fan in reverse mode for more than 45 min Fan reversing is mainly intended for cleaning and does not grant the best cooling performance NOTICE The...

Page 167: ...sounds 12 Let the engine run at low idle speed for 1 min 13 Gradually increase the engine speed to H position Let the engine run in H position for 1 2 min 14 Increase the engine speed to SP position Let the engine run in SP position for no longer than 2 min 15 Decrease the engine speed to H position Let the engine run in H position for 1 2 min 16 Gradually decrease the engine speed to low idle pos...

Page 168: ...ins or the locking bolts Check the locking tools for wear or damage Make sure to properly store the locking tools to prevent damage 5 Place a punch on the flat edge of the pin 1 and push it out using a hammer Extract the pin 2 using the same procedure Make sure to properly handle and store the bucket pins to prevent damage SMIL16CEX0478AA 1 SMIL13CEX2827AB 2 6 Get onto the cab start the engine and...

Page 169: ...lat edge of the pin 2 and push it in using a hammer NOTICE Make sure to insert the pin by its chamfered edge Make sure to insert the pin from the bucket side opposite to the locking boss SMIL13CEX2828AB 4 6 Push the pin until the locking hole on the pin is aligned to the locking hole on the bucket boss Install either the retaining pin or the locking bolt 7 Get into the cab start the engine and pla...

Page 170: ...e top of the display and the audible alarm sounds Do not repeat anymore this early shut down in order to avoid severe damages to the engine and its components NOTICE If the engine is stopped before the green icon appears the lubricated section on the tur bocharger gets dried from the high heat leading to a turbocharger failure SMIL15CEXY892AB 1 The SCR system continues to operate for approximately...

Page 171: ...of the starter key NOTICE The emergency stop switch should be used for emergency purpose only Do not use it on a day to day basis to stop the engine Press on the front of the switch to stop the engine The audible warning device sounds and the message ENGINE STOP is displayed To start the engine again press on the back of the emer gency stop switch turn the starter key to OFF position and then rest...

Page 172: ...he engine speed before start traveling Fold the attachment to raise it to 40 50 cm 15 7 19 7 in above ground Selection of travel speed WARNING Loss of control hazard Avoid pressing the travel speed button while traveling Avoid shifting to FAST speed when traveling downhill or when loading unloading from a trailer Failure to comply could result in death or se rious injury W0390A Before start travel...

Page 173: ...avel reverse travel Press the two pedals or pull the two levers rearwards at the same time Alternatively press the single travel pedal backward CS98M547TBP2 3 Turning to the left forward travel Simply press the right hand pedal or push the right hand lever forwards SMIL13CEX2681AB 4 Turning to the right forward travel Simply press the left hand pedal or push the left hand lever forwards SMIL13CEX2...

Page 174: ...ning on the spot to the right Press the left hand pedal or push the left hand lever for wards and at the same time press the right hand pedal or pull the right hand lever rearwards SMIL13CEX2685AB 8 Turning on the spot to the left Press the right hand pedal or push the right hand lever forwards and at the same time press the left hand pedal or pull the left hand lever rearwards NOTE Turning on the...

Page 175: ...mmencing travel operation 2 Select ground as flat and solid as possible for travel ing 3 Travel bypassing obstructions NOTICE when using wide shoes avoid traveling on rough ground Wider shoes tend to cause deformation or crack of the shoes 4 Travel with decreased traveling speed on rough ground 5 Encourage a large turn for changing direction and avoid abrupt pivoting turns or spinning turns as muc...

Page 176: ...o the undercar riage 2 Operate the boom arm and attachment controls so that the arm stands vertical and the attachment rests on the ground 3 Set the gate lock lever to central position the safety bar is in inward position GHN2P4 004A 1 4 Turn the engine throttle 1 to low idle position 5 Wait for the green cooling down icon to appear The engine has cooled down and can be stopped NOTICE If the engin...

Page 177: ... cab door Check that the hood and the side doors are properly locked and that the lower panels are properly fixed NOTE Make sure that any portion of the machine is in terfering public road Install appropriate traffic signs if any portion interferes public road GHN2P4 005A 4 4 23 ...

Page 178: ...4 OPERATING INSTRUCTIONS 4 24 ...

Page 179: ... W0245A WARNING Crushing hazard The lifting systems must be operated by qualified personnel who are aware of the correct procedures to follow Make sure all lifting equipment is in good condition and all hooks are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Avoid injury Always wear protective gloves when you handle wire rope cables Failure t...

Page 180: ...t conditions as the road map the weight and size limits according to the local traffic regulations the type and the number of trailers trucks to be used Make sure to get the necessary documents and permissions to comply to the local traffic regulations Make sure to agree with the specialized hauling Service about personnel facilities and tools that are necessary to properly and safely execute the ...

Page 181: ...ke sure handle the main modules using wire ropes slings shackles and other lifting devices of proper capacity in order to tackle the weight of each module It is recommended to consider 120 of the reference weight of each module for the selection of the lifting devices The base machine is self moving and can thus go on and off a transport trailer Refer to the procedures for loading tie down and unl...

Page 182: ... 410 6 in Short arm 2 2600 kg 5732 lb 1 33 m 52 4 in 3 83 m 150 8 in 0 85 m 33 5 in Medium arm 2 2950 kg 6504 lb 1 34 m 52 8 in 4 69 m 184 6 in 0 85 m 33 5 in Long arm 2 2780 kg 6129 lb 1 33 m 52 4 in 5 30 m 208 7 in 0 85 m 33 5 in Extra long arm 2 3140 kg 6923 lb 1 47 m 57 9 in 6 18 m 243 3 in 0 85 m 33 5 in Counterweight 3 10200 kg 22487 lb 1 43 m 56 3 in 2 99 m 117 7 in 0 76 m 29 9 in NOTE Min ...

Page 183: ...56 lb 3 55 m 139 8 in 10 m 393 7 in 2 75 m 108 27 in Base machine RTC 1 37350 kg 82343 lb 3 70 m 145 7 in 9 98 m 392 9 in Short arm 2 2610 kg 5754 lb 1 33 m 52 4 in 3 83 m 150 8 in 0 85 m 33 5 in Counterweight 3 10200 kg 22487 lb 1 43 m 56 3 in 2 99 m 117 7 in 0 76 m 29 9 in NOTE Min 2 39 m 94 09 in Max 2 89 m 113 78 in 5 5 ...

Page 184: ...ion In the retracted position the overall machine stability is significantly reduced Retraction of side frames 1 Park the machine on a hard and level surface close to the transport trailer 2 Remove the 24 fixing bolts 1 from the retaining hard ware of the side frame to be retracted NOTICE never remove the bolts 2 of the side frame guides 3 Swing the upperframe to the side frame to be re tracted Up...

Page 185: ...rack 11 Store the 24 unused bolts in the front storage box The machine is now ready for being disassembled into its main modules W79XCS 004 4 Extension of Side Frames 1 Assemble the main modules to the base machine Park the machine on a hard and level surface 2 Wrap two cables C around the front section and the rear section of the side frame to be extended as shown in figure Make sure to use paddi...

Page 186: ... ratchet winches R simultaneously so to equally extended the front and the rear section of the side frame until the side frame guides reach the stoppers that set the extended position SMIL15CEXY209BB 7 11 Slowly lower the track to the ground 12 Make sure that the retaining hardware on the base frame of the undercarriage matches the fixing holes on the side frame 13 Install the 24 fixing bolts to t...

Page 187: ...e transported Refer to the beginning of this Chapter The base machine shall be transported using a lowbed front loading type trailer Make sure to use a trailer with a rated capacity and dimensions sufficient to transport the base machine Make sure that ramps are available to climb onto the trailer bed Use ramps which have sufficient width length thickness and strength Trailer setup SMIL17CEX4654EA...

Page 188: ...travel speed The Turtle icon appears on the display Select the H work mode and set the gate lock lever in forward position SMIL14CEX2560AB 2 Raise the boom so as not to interfere with the trailer bed Align the upper frame to the undercarriage so as the cab is over the idler wheels Get the machine close to the trailer the idler wheels should face the trailer ramps and the undercarriage should be ce...

Page 189: ...ment to the trailer 8 Put chocks C against the edges of the tracks SMIL20CEX1304AA 1 9 Fix one end of a tie down chain D to each of the four lashing points E identified on the inside of the lower frame 10 Set the chains in an X shape as shown in the picture and fix them to the tie down points on the trailer Ten sion the chains evenly to secure the machine to the trailer 11 Put pads F over the trac...

Page 190: ...e and start the engine 6 Make sure to deactivate the auto idle function and the auto shut down function Press the idle mode button 1 until any idle icon on the display turns off Press the travel mode selector button 2 to select the low travel speed The Turtle icon appears on the display 7 Select the H work mode and set the gate lock lever in forward position SMIL14CEX2560AB 1 8 Raise the boom so a...

Page 191: ...latches Failure to comply could result in death or serious injury W0256A WARNING Avoid injury Always wear protective gloves when you handle wire rope cables Failure to comply could result in death or serious injury W1476A WARNING Pressurized system Before removing the attachment from the machine make sure the air pressure and hydraulic oil pres sure are at zero Failure to comply could result in de...

Page 192: ...shipping conditions require to have the size of the main modules of the machine further reduced In particular the base machine should be disassembled removing the boom and the boom cylinders Therefore also the boom and the boom cylinders should be handled with cranes and lifters NOTICE As general prescription make sure handle the main modules using wire ropes slings shackles and other lifting devi...

Page 193: ...5 m 33 5 in Medium arm 2 2950 kg 6504 lb 1 34 m 52 8 in 4 69 m 184 6 in 0 85 m 33 5 in Long arm 2 2780 kg 6129 lb 1 33 m 52 4 in 5 30 m 208 7 in 0 85 m 33 5 in Extra long arm 2 3140 kg 6923 lb 1 47 m 57 9 in 6 18 m 243 3 in 0 85 m 33 5 in Counterweight 3 10200 kg 22487 lb 1 43 m 56 3 in 2 99 m 117 7 in 0 76 m 29 9 in Boom 4 4500 kg 9921 lb 1 82 m 71 7 in 7 26 m 285 8 in 0 95 m 37 4 in Boom cylinde...

Page 194: ... 31600 kg 69666 lb 3 70 m 145 7 in 6 24 m 245 7 in Short arm 2 2610 kg 5754 lb 1 33 m 52 4 in 3 83 m 150 8 in 0 85 m 33 5 in Counterweight 3 10200 kg 22487 lb 1 43 m 56 3 in 2 99 m 117 7 in 0 76 m 29 9 in Boom 4 4850 kg 10692 lb 1 92 m 75 6 in 6 82 m 268 5 in 0 95 m 37 4 in Boom cylinders 5 890 kg 1962 lb 0 97 m 38 2 in 2 44 m 96 1 in 0 65 m 25 6 in NOTE Min 2 39 m 94 09 in Max 2 89 m 113 78 in 5 ...

Page 195: ... and level ground away from obstacles and lower the attachment and the dozer blade if equipped to the ground Unless otherwise specified carry out all maintenance operations with the engine stopped and the key removed from the starter switch Wait for all circuits to cool down before you start work Clean the grease fittings before lubrication Clean around plugs and filler holes before adding fluid N...

Page 196: ...ipe off any dust engine operator s compartment etc Check for any signs of damage Engine Check the oil level and change the oil if necessary Check the coolant level Check the radiator for signs of clogging or deterioration Check the radiator fan belt tension Check the air filter is clean and not restricted Check the components for signs of leaking oil or water Check the condition of all lines Under...

Page 197: ...ust fumes normal Any strange noises Check for abnormal noise on the hydraulic components Check the components for signs of leaking oil or water Check the audible alarm devices working lights and windshield wipers Check that all circuits travel swing and tool are functioning correctly NOTICE if the slightest defect is found repair it immediately before using the machine or consult your CASE CON STR...

Page 198: ... specifications for biodiesel blends from B6 to B20 Pure biodiesel B100 specification is covered by the following requirements ASTM D6751 Standard specification for biodiesel fuel blend stock B100 for middle distillate fuels Before raw oil can be converted into usable biodiesel fuel it must undergo transesterification to remove glyc erides During the transesterification process the oil reacts with...

Page 199: ...odiesel Board for producers and marketers of biodiesel fuel See the National Biodiesel Board website at www biodiesel org for more information Storage The machine should not be stored for long periods without changing the diesel fuel in the fuel system NOTICE Biodiesel is highly hygroscopic and tends to col lect water more than diesel fuel This increases the risk of algae and bacteria growth which...

Page 200: ... gal CASE AKCELA UNITEK NO 1 SBL CJ 4 MAT3521 SAE 10W40 ACEA E9 API CJ 4 Swing reduction unit 10 5 L 2 8 US gal TUTELA HYPOIDE EP GEAR LUBE SAE 80W 90 MAT3511 SAE 80W 90 API GL 5 Travel reduction unit 15 L 4 0 US gal TUTELA HYPOIDE EP GEAR LUBE SAE 80W 90 MAT3511 SAE 80W 90 API GL 5 CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT CONCENTRATE MAT3624 Grade OAT EG1 ASTM D6210 TYPE I FF Engine coolant ...

Page 201: ... performance of the engine cooling system in the above mentioned operating temper ature range of the machine CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT is available as 50 50 PREMIXED coolant solution ready for usage CONCENTRATE antifreeze to be mixed 50 50 with distilled deionized water NOTICE If operating in extreme winter climate a coolant solution made by 60 40 antifreeze distilled deionized...

Page 202: ...st after treatment system will be severely damaged NOTICE consult the fuel supplier or the CASE CONSTRUCTION Dealer regarding appropriate use of fuel additives NOTICE in order to prevent condensation during cold weather fill the fuel tank to full after completing the day s work Fuel storage Long storage can lead to the accumulation of impurities and condensation in the fuel Engine trouble can ofte...

Page 203: ... H API CJ 4 0W 40 H 10W 40 CJ 4 UNITEK to CNH MAT3521 H API CJ 4 10W 40 H 15W 40 CJ 4 UNITEK to CNH MAT3521 H API CJ 4 15W 40 40 C 40 F 30 C 22 F 20 C 4 F 10 C 14 F 0 C 32 F 10 C 50 F 20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F H Engine oil pan or coolant block heater recommended in this range 6 9 ...

Page 204: ...ment to the ground and stop the engine 2 Turn the starter key to ON position SMIL14CEX2545AA 1 3 Set the gate lock lever 1 in forward position SMIL15CEXY882AB 2 4 Operate the control levers from right to left and front to rear a dozen times approximately 5 Turn the starter key to OFF position SMIL14CEX2547AA 3 6 Keep pressed the button of the hydraulic tank breather to release all the residual pre...

Page 205: ...re to comply could result in death or serious injury W1119A Air gets trapped in the fuel system after maintenance or repair Also air enters the fuel system when tank has become completely empty Moreover air eventually gets dissolved in the fuel after the machine has been stored for a quite long time The air must be thus bled away from the fuel system in order to grant a proper fuel supply and to a...

Page 206: ...ocedure of point 8 until fuel with no air goes out from the bleeding hose Tighten the air bleed plug 2 The tightening torque of the air bleed plug must be 8 12 N m 5 9 8 9 lb ft SMIL20CEX1327AA 3 SMIL20CEX1329AA 4 10 Push the priming piston 3 fully inward and turn its head to the right The piston is thus locked 11 Turn the starter key to OFF position 12 Perform the same procedure for the right fue...

Page 207: ...s earth cable to the component on which the welding operation is to be performed Never connect the welding apparatus to the undercarriage when welding on the upperstructure or vice versa Never connect the welding apparatus earth to a component of the hydraulic system To avoid damage to the electronic electrical systems always observe the following Never make or break any of the charging circuit co...

Page 208: ...e points Bucket x 6 24 Every 250 hours Swing reduction unit oil x 6 25 Travel reduction units oil x 6 26 Engine primary air filter x 6 27 Battery electrolyte level x 6 30 Alternator drive belt x 6 33 Hydraulic oil tank x 6 34 Tightening torques x 6 35 Track shoe bolt torque x 6 36 Track rollers and idler wheels x 6 37 Cab protection ROPS and FOPS x 6 37 Every 500 hours Turntable bearing x 6 38 Eng...

Page 209: ...ery 4000 hours Engine coolant x 6 63 Pump outlet hoses x 6 68 Hydraulic hoses x 6 68 Every 4500 hours Selective Catalytic Reduction SCR system x 6 69 Exhaust Gas Recirculation EGR system x 6 69 Every 5000 hours Hydraulic oil and filters x 6 70 When necessary Fuel feed pump x 6 73 Track tension x 6 74 Fuel tank strainer x 6 76 Gas spring inspection x 6 77 Bulb replacement x 6 78 Bucket teeth x 6 81...

Page 210: ...k the tightening torques refer to table on page 6 36 Hydraulic oil return filter Replace the hydraulic return filter after 250 h To re place the hydraulic return filter perform the operations described on page 6 60 Pilot line filter Replace the pilot filter after 250 h To replace the pilot filter perform the operations described on page 6 61 Swing reduction unit oil Replace the swing reduction gea...

Page 211: ...sert the oil gauge into the guide tube as far as it will go and then take it out SMIL15CEXY216AB 1 3 The engine oil level is optimal when the oil level is be tween the mark A minimum and mark B maxi mum 4 If the oil level is at or below the mark A minimum on the oil gauge remove the fill plug 2 and pour in oil until the level reaches the mark B maximum NOTE Make sure that the oil level is not abov...

Page 212: ...d down NOTICE the refilling of the engine coolant should be done only if the level of coolant in the reserve tank is at the LOW mark NOTICE If the refilling frequency is higher than 250 h CASE CONSTRUCTION recommends not to further refill the system carefully inspect the cooling circuit for damages replace any damaged part and then replace the whole fluid into the cooling system Refer to the dedic...

Page 213: ...move the starter key SMIL15CEXY218AA 1 2 Open the right hand door and check the indicator of the hydraulic oil level The oil level should be in the middle of the band indicated by the two lines SMIL15CEXY219AA 2 3 If the hydraulic oil level is not in range proceed as fol lows Release all pressure in the hydraulic tank Refer to page 6 10 Clean the top surface of the hydraulic tank Remove the cover ...

Page 214: ...at any foreing material may get inside Failing to comply will lead to severe damages to the fuel supply system and to the fuel injection system To drain water and sediment from the fuel tank proceed as follows 1 Park the machine on a hard and level ground Orient the upper structure frame so that there is enough free space under the fuel tank to place a barrel of suitable capacity 2 Stop the engine...

Page 215: ... the line A proceed as follows 1 Place a container with an appropriate capacity below the end of the drain hose 1 2 Loosen the drain plug 2 and the air bleed plug 3 and drain water from the pre filter body 3 When the floating ring reaches the bottom of the filter body tighten the drain plug 2 and the air bleed plug 3 The tightening torque of the drain plug must be 2 3 N m 1 48 2 21 lb ft and the t...

Page 216: ...r or moderate injury C0049A Clean the air inlet filter every 50 h Clean the air circulation filter every 50 h Air inlet filter 1 Open the cover of the air inlet filter with the starter key SMIL14CEX2814AA 1 2 Remove the filter and clean it with compressed air If the filter is damaged replace it SMIL14CEX2815AA 01 2 3 Install the air inlet filter 4 Close the cover and lock it with the starter key S...

Page 217: ... grid located behind the seat SMIL15CEXZ332AA 4 3 Remove the air circulation filter 1 from the protective grid and clean it with compressed air If the filter is damaged replace it 4 Insert the air circulation filter into the protective grid 5 Install the protective grid SMIL14CEX2818AA 5 6 23 ...

Page 218: ...OTE the bucket linkage shall be lubricated every 10 h if non genuine grease is used Bucket linkage two grease fittings NOTICE the bucket linkage shall be lubricated every 10 h if the machine is operated in water or mud NOTICE the bucket linkage shall be lubricated every 10 h if any attachment other than a bucket is used SMIL15CEX9112AA 2 6 24 ...

Page 219: ...k the swing reduction gear oil level every 250 h Lubricant TUTELA HYPOIDE EP GEAR LUBE SAE 80W 90 1 Park the machine on a flat and level place Stop the engine and remove the starter key 2 Remove the oil gauge 1 clean it with a neat cloth and check the oil level Oil needs to reach the hatched area If necessary supply oil via the fill port 2 and check the oil level again 3 Attach the oil gauge 1 SMI...

Page 220: ...rter key 4 Remove the level plug 2 and check the oil level If the level comes up to the bottom edge of the port 2 it is sufficient If necessary add oil through the port 2 until the oil comes up to the bottom edge of the port 2 5 Check the O ring seal of the level plug 2 for damages and replace it if necessary Insert the level plug 2 with seal tape wrapped around it 6 Repeat Steps 2 to 5 for the ot...

Page 221: ...ust be changed 1 Park the machine on a flat and level place Stop the engine and remove the starter key 2 Open the front left hand door 3 Release the fasteners and remove the cover SMIL18CEX0439AA 1 4 Remove the primary element SMIL18CEX0440AA 2 When the primary element is dry Blow compressed air at very low pressure from the in side to the outside Hold the compressed air nozzle at a position at le...

Page 222: ...pection lamp inside the element NOTE Change the element if light can be seen through a hole however small SMIL14CEX2797AA 5 5 Clean the inside of the air cleaner case and attach the primary element 6 Attach the cover with the TOP display facing up and lock the fasteners SMIL18CEX0440AA 6 NOTICE The mass air flow MAF sensor is mounted on the inlet duct of the air cleaner Output of the engine may be...

Page 223: ...e sure to replace the primary element of the air cleaner SMIL18CEX0439AA 7 Pre cleaner Unlock the pre cleaner cover and remove the pre cleaner cup Get down from the machine and discharge dust and debris accumulated into the cup Clean the pre cleaner cup Install the pre cleaner cup and lock the pre cleaner cover SMIL18CEX0442AA 8 6 29 ...

Page 224: ...vomiting Seek medical attention immediately Failure to comply could result in death or serious injury W0111A WARNING Battery gas can explode To prevent an explosion 1 Always disconnect the negative battery cable first 2 Always connect the negative battery cable last 3 Do not short circuit the battery posts with metal objects 4 Do not weld grind or smoke near a battery Failure to comply could resul...

Page 225: ...approximately in order to ensure that the distilled water and the electrolyte are properly mixed NOTE Make sure the battery terminals are clean and coated with grease and that the cables are properly tight ened SMIL14CEX2831AA 3 Replacement of the battery To replace the batteries proceed as follows 1 Set the battery disconnect switch to the OFF po sition Remove the terminal protection caps and cut...

Page 226: ...to the positive pole of the machine batteries 2 Connect the other terminal of the positive jumper cable P to the positive pole of the booster batteries 3 Connect one terminal of the negative jumper cable N to the negative pole of the booster batteries 4 Connect the other terminal of negative jumper ca ble N to the upper frame of the machine ground SMIL15CEX5131AA 5 Turn the starter key to ON posit...

Page 227: ...is worn out SMIL20CEX1313AA 1 Adjustment of tension 1 Slightly loosen the lock nut 1 and the bolt 2 of the generator 2 Turn the adjust bolt 3 of the generator so that the belt tension is within the specified range 3 Tighten the lock nut 1 and the bolt 2 to the specified torque Lock nut 1 tightening torque 84 102 N m 62 75 lb ft Bolt 2 tightening torque 141 172 N m 104 127 lb ft SMIL20CEX1314AA 2 R...

Page 228: ...k the machine on a hard and level ground Orient the upper structure frame so that there is enough free space under the hydraulic tank to place a barrel of suitable capacity 2 Stop the engine and remove the starter key 3 Release all the pressure in the hydraulic tank Re fer to page 6 10 4 Open the lower panel 1 below the hydraulic tank to access the drain plug 5 Place a container of a suitable capa...

Page 229: ...table swing frame M24 36 mm 952 1050 N m 702 774 lb ft Swing reduction gear M24 36 mm 900 1050 N m 664 774 lb ft Engine mount front side M30 46 mm 843 4 980 7 N m 622 723 lb ft Engine mount rear side M27 41 mm 843 4 980 7 N m 622 723 lb ft Front engine mount bracket M10 17 mm 63 8 73 6 N m 47 54 lb ft Rear engine mount bracket M16 24 mm 245 2 274 6 N m 181 203 lb ft Radiator M16 24 mm 147 2 176 6 ...

Page 230: ...inks can catch on the sprocket wheel or slide off the idler wheel or the sprocket wheel Clean the tracks after work NOTE Check the screws for tightness periodically Do not use the machine with track pad screws loose Otherwise the screws may come out to cause damage to tracks The screws tightening torque must be 1236 1510 N m 912 1114 lb ft SMIL17CEX3811AA 1 NOTE Follow the specified order when tig...

Page 231: ...he cab protection every 250 h after the first 50 h during the run in period Check the retaining hardware if necessary retighten the screws Check the absence of cracks rust or holes in the protective structure and the components that con stitute it Ageing bad weather and accidents can cause damage If you have even the slightest doubt regarding the condition of the structure con sult your CASE CONST...

Page 232: ...ive wearing or dam age is found immediately call the CASE CONSTRUC TION Dealer for inspection and repair 8 Taking clean grease from the can restore proper greas ing of the surface of the teeth of the swing ring NOTICE do not grease the teeth at full height in order not to have too much grease spread beyond the swing ring SMIL18CEX0444AA 2 9 Grease the turntable bearing Remove the protective caps f...

Page 233: ...ition Slowly turn the upper structure frame counterclockwise and complete three 360 rotations 19 Stop the rotation Slowly turn the upper structure frame clockwise and complete two 360 rotations 20 Stop the rotation Set the gate lock lever to central position stop the engine and remove the starter key 21 Clean up any more grease that has come out from the sealing lip of the turntable bearing Make s...

Page 234: ...SMIL19CEX1975AA 1 3 Open the lower panel 1 under the engine oil pan SMIL19CEX1999AA 2 4 Remove the protection cap from the drain valve on the engine oil pan 5 Take out the extension drain hose provided with the machine from the front storage box Screw one end of the extension drain hose onto the drain valve on the engine and put the other end into a container with an appropriate capacity to drain ...

Page 235: ...l the seal touches the filter head and then tighten it further a half turn by hand NOTE Do not use a filter wrench for tightening the filter Overtightening can damage the filter and its seal SMIL14CEX2751AA 5 10 Add new engine oil to the engine Attach the filling plug 11 Run the engine for several minutes to check that there is no leak Recheck the level and add oil if necessary NOTE always wait 15...

Page 236: ...o that any foreing material may get into the filter body or the filter element Failing to comply will lead to severe damages to the fuel supply system and to the fuel injection system NOTICE Never reuse fuel that rests into the filter body To clean the filter body use clean diesel fuel only NOTICE Use of fuel filters other than CASE CONSTRUCTION genuine components is prohibited 1 Close the fuel cu...

Page 237: ... plug 2 The tightening torque must be 2 3 N m 1 48 2 21 lb ft NOTE Never reuse the seal of the filter body and the seal of the drain plug 2 They shall always be replaced with new seals 8 Tighten the air bleed plug 3 The tightening torque must be 8 12 N m 5 9 8 9 lb ft NOTICE Overtightening can damage the seals 9 Bleed the fuel system Refer to page 6 11 SMIL15CEXY526AA 3 6 43 ...

Page 238: ...g material may get into the filter body or the filter element Failing to comply will lead to severe damages to the fuel supply system and to the fuel injection system NOTICE Never reuse fuel that rests into the filter body To clean the filter body use clean diesel fuel only NOTICE Use of fuel filters other than CASE CONSTRUCTION genuine components is prohibited Take the same procedure as that for ...

Page 239: ...e protection when using com pressed air Failure to comply could result in death or serious injury W0307A Clean the radiator every 500 h 1 Stop the engine and remove the starter key 2 Open and fix the rear left hand door SMIL15CEXY528AA 1 3 Loosen the bolts 1 4 Remove the bolts 2 and remove the air vent 3 SMIL15CEXY531AB 2 6 45 ...

Page 240: ...m a sufficient distance away If the steam outlet is too close the radiator fin may deform NOTICE In presence of greasy or oily dust use per chlorethylene Use of trichloroethylene is strictly forbidden SMIL15CEXY529AA 3 SMIL15CEXY530AB 4 8 Carefully insert the left anti dust net 7 into the mounting base Lock the quick connect clips 6 9 Carefully insert the right anti dust net 5 into the mounting ba...

Page 241: ...ubricant CASE AKCELA 251H EP MULTI PURPOSE GREASE SMIL15CEXY532FB 1 NOTE the boom and the arm shall be lubricated every 50 h if non genuine grease is used Boom bottom pin two grease fittings Boom cylinder top pin two grease fittings Arm cylinder bottom pin one grease fitting SMIL15CEXY533AB 2 6 47 ...

Page 242: ...ease fitting on each side of the arm SMIL15CEXY535AB 4 Arm cylinder top pin one grease fitting SMIL15CEXY536AB 5 Arm link Connecting rod four grease fittings NOTICE the arm link and the connecting rod shall be lu bricated every 10 h if any attachment other than a bucket is used SMIL15CEXY537AB 6 6 48 ...

Page 243: ...6 MAINTENANCE Bucket cylinder bottom pin one grease fitting SMIL15CEXY538AB 7 6 49 ...

Page 244: ...he pressure in the hydraulic tank 2 Clean the top surface of the hydraulic tank SMIL19CEX0597AA 1 3 Remove the button 1 from the breather 4 Remove the nut 2 and the cover 3 5 Remove and discard the used filter element 4 6 Attach a new element 4 with the seal 5 facing up 7 Attach the cover 3 together with the nut 2 8 Attach the button 1 SMIL14CEX2782BB 2 6 50 ...

Page 245: ...e intake manifold screws and hose clamps for tightness The hoses should be changed before they are worn 1 Park the machine on a flat and level place Stop the engine and remove the starter key 2 Open the front left hand door 3 Release the fasteners and remove the cover SMIL18CEX0439AA 1 4 Remove the primary element SMIL18CEX0440AA 2 5 Remove the secondary element NOTICE Make sure that the secondary...

Page 246: ... on the inlet duct of the air cleaner Output of the engine may be restricted if any dust is attached to the MAF sensor or failure of sensing part of the MAF sensor due to usage of retailed cleaning fluid Pay attention not to allow dust to invade the inlet duct when replacing the air cleaner element Also pay attention not to spray retailed cleaning fluids to the MAF sensor when using them 9 Check t...

Page 247: ...EX0442AA 7 Hydraulic fluid analysis Check the hydraulic oil condition every 1000 h NOTICE If any attachment other than a bucket is used reduce the interval of the hydraulic oil analysis Refer to Chapter 9 Ask your CASE CONSTRUCTION Dealer to analyze the hydraulic oil condition Engine valve rocker clearance adjustment Check the clearance of the engine valve rocker every 1000 h Ask your CASE CONSTRU...

Page 248: ... Park the machine on a flat and level place Stop the engine and remove the starter key 2 Remove the oil gauge 1 and the fill plug 2 Clean the oil gauge with a neat cloth SMIL15CEXY508AB 1 3 Remove the lower panel 3 SMIL19CEX1996AA 2 4 Place a container with an appropriate capacity under the upper structure frame Remove the oil drain plug 4 to drain oil NOTE Draining oil requires a comparatively lo...

Page 249: ...el 3 6 Supply oil via the fill port 2 7 Attach the oil gauge 1 and check that the oil level is in the hatched area 8 Wait for 10 min and check the oil level again If neces sary supply additional oil via the fill port 2 9 Attach the fill plug 2 SMIL15CEXY508AB 4 6 55 ...

Page 250: ...g to ensure a correct connection Failure to comply could result in death or seri ous injury W0253A Ask your CASE CONSTRUCTION Dealer to check the alternator NOTICE check that the terminal protectors are correctly installed NOTICE do not use a steam cleaning machine or solvent to clean the alternator SMIL15CEXY540AA 1 Starter motor Check the starter motor every 1000 h Ask your CASE CONSTRUCTION Dea...

Page 251: ...epare a container with an appropriate capacity and loosen the supply module filter cap 4 SMIL19CEX0551AA 2 3 Remove the filter element 5 and the equalizing ele ment 6 4 Assemble the new filter element 5 and the equalizing element 6 The cap should be tightened at 20 25 N m 14 75 18 44 lb ft 5 Wipe off the spilled DEF ADBLUE with a cloth and then rinse the area with fresh water Finally blow com pres...

Page 252: ...te capacity under the travel reduction gear 5 Remove the level plug 2 6 Remove the drain plug 1 NOTE Check the condition of the drained oil If there are pieces of metal or foreign objects in the oil consult the CASE CONSTRUCTION dealer 7 Replace the O ring seal of the drain plug 1 Insert the drain plug 1 with seal tape wrapped around it Add oil through port 2 until the oil comes up to the bottom e...

Page 253: ...uction filter cleaning Refer to Chapter 9 NOTICE If you find any metal particles on the old filters consult the CASE CONSTRUCTION dealer NOTICE Replace the hydraulic oil suction filter every 5000 h of operation or when hydraulic fluid is replaced 1 Release all the pressure in the hydraulic tank Refer to page 6 10 2 Clean the top of the hydraulic tank and clean the cover of the suction filter 3 Rem...

Page 254: ... period NOTICE When the machine is a new vehicle or when the main components of the hydraulic system are already overhauled or replaced replace the oil return filter after 250 h of operation After that replace the filter at specified intervals NOTICE If any attachment other than a bucket is used reduce the interval of the hydraulic oil return filter replacement Refer to Chapter 9 1 Release all the...

Page 255: ...gh pressure gas Do not perform welding and avoid any operation generating sparks and high temperature close to the accumulator NOTICE When the machine is a new vehicle or when the main components of the hydraulic system are already over hauled or replaced replace the pilot filter after 250 h of operation After that replace the filter at specified intervals NOTICE If any attachment other than a buc...

Page 256: ...he installation procedure Swing reduction gear Grease the swing reduction gear every 2000 h Lubricant CASE AKCELA 251H EP MULTI PURPOSE GREASE 1 Park the machine on a flat and level place Stop the engine and remove the starter key 2 Remove the air bleed plug 1 3 Supply grease from the greasing point 2 4 Grease until a certain amount of grease overflows from the air bleed plug 1 NOTICE Greasing wit...

Page 257: ...ration tank cap while the system is hot To remove the cap allow the system to cool turn the cap to the first notch and wait for all pressure to release Remove the cap only after all pressure has released Failure to comply could result in death or serious injury W0367A Replace the engine coolant every 4000 h or every 2 years Fluid CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT Quantity 50 50 antifre...

Page 258: ...adiator NOTICE The coolant drain cock of the radiator should be tightened by hand It may be damaged if being tightened with tools such as pliers 8 Close the coolant drain plug on the engine block NOTICE the engine shall never be started with no water in the radiator This causes the engine to seize up NOTICE the drained coolant shall be disposed according to the local Regulations for coolant fluids...

Page 259: ...en the air bleed plug 1 on the EGR cooler when tap water overflows from it 14 Start the engine and let it run at low idle speed for 20 min Turn on the cab heating system and set the temperature and the fan speed to intermediate level 15 Stop the engine Wait until the engine has cooled down Check for leakages from the hoses of the en gine cooling system 16 Drain water completely from the engine coo...

Page 260: ...ile supply ing coolant into the radiator to ease the flowing of the en gine coolant into the cooling system 20 Tighten the air bleed plug on the EGR cooler when coolant overflows from it Tightening torque 6 9 14 7 N m 5 1 10 84 lb ft 21 Close the radiator cap 22 Fill the reserve tank with coolant up to the FULL mark Close the cap of the reserve tank 23 Start the engine and let it run at low idle s...

Page 261: ...ed to low idle and let it run for 3 min Stop the engine 29 Wait until the engine has cooled down Slowly open the radiator cap and check for coolant level Add some coolant up to the edge of the coolant inlet of the radi ator NOTICE if too much coolant has to be added at this stage carefully check for leakages into the engine cooling system 30 Close the radiator cap 31 Carry out final filling of the...

Page 262: ... are correctly tightened In the event of problems repair change or tighten the com ponent s concerned Hydraulic hoses Check the boom arm and bucket cylinder hose Every 2 years or every 4000 h whichever comes first Checking the hydraulic system piping Make sure there are no leaks from the hydraulic system hoses pipes plugs connections and fittings and check that all nuts and screws are correctly ti...

Page 263: ...uction SCR system 1 Ask your CASE CONSTRUCTION Dealer to check the SCR system and the dosing control unit Exhaust Gas Recirculation EGR system 1 Ask your CASE CONSTRUCTION Dealer to check the engine related equipment EGR valve EGR cooler turbocharger 6 69 ...

Page 264: ...ions are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to comply could result in minor or moderate injury C0104A Replace the hydraulic oil and filters every 5000 h Fluid CASE AKCELA HYDRAULIC LL 46 Quantity 230 L 60 8 US ...

Page 265: ...f the hy draulic oil suction filter 15 Start the engine and run it with no load for about 5 min 16 Move each control several times to remove all air from the system 17 Swing the upper structure all the way from left to right equally twice or more 18 Park the machine at the specified position and then stop the engine 19 Check the oil level of the hydraulic tank refill it with oil as necessary Check...

Page 266: ...re At this time do not perform swing operation If oil does not ooze stop the engine remove the air bleed plug and fill the motor case with hydraulic fluid via the air bleed port Snug tighten the plug of the air bleed port Set the engine at a low idle and run it until oil oozes from the air bleed port After checking that oil has oozed fully tighten the air bleed plug With the engine at a low idle p...

Page 267: ...nes from the feed pump 4 Remove the mounting screws and take out the feed pump for cleaning SMIL20CEX1325AA 1 5 Open the pump body and pull out the filter 2 and the seals 1 and 3 6 Clean the filter by compressed air Check the filter and replace it if necessary 7 Replace the seals 1 and 3 8 Clean the body 4 and the cover 5 carefully Make sure that the feed pump is free from the accumu lation of dir...

Page 268: ...off the idler wheel or the sprocket wheel Clean the tracks after work To check the tracks tension proceed as follows 1 Swing the upper structure to a straight angle relative to the undercarriage Lower the attachment to the ground then lower the boom until the track is raised off the ground Place a block under the undercar riage and raise the attachment off the ground SMIL15CEXY655AA 1 2 Turn the e...

Page 269: ... and remove the starter key 4 At the center of the track measure the slack be tween the base of the undercarriage and the pad The value must be within 350 370 mm 13 8 14 6 in 5 Adjust the tension as necessary then lower the track to the ground 6 Repeat the same operations for the other track SMIL14CEX2855AA 5 Adjusting the tension To increase the tension 1 Clean the grease fitting adapter and the ...

Page 270: ...er 3 Clean the grease adapter and fitting then lower the track to the ground 4 Repeat the same operations for the other track NOTICE if the grease fitting adaptor is damaged grease may leak out Check the condition of the grease fitting adaptor regularly and replace it if necessary SMIL13CEX2750AB 7 Fuel tank strainer Clean the fuel tank strainer periodically Remove the fuel tank strainer inspect i...

Page 271: ...ould result in death or serious injury W0914A Check the gas springs periodically A gas spring is located in the engine hood and the cab sunroof 2 locations in right and left and in the toolbox In the following cases request inspection service and replacement from the CASE CONSTRUCTION dealer If the engine hood the cab sunroof or the toolbox will not be opened without force If the engine hood the c...

Page 272: ...working lights 1 Remove the 4 retaining screws SMIL13CEX2830AB 2 2 Tilt the working light and disconnect the plug SMIL13CEX2831AB 3 3 Pull the clip outwards remove the bulb and install a bulb of the same wattage 70 W 4 Install the clip and reconnect the plug 5 Put the working light back into position and install the mounting screws NOTICE never put your fingers on a tungsten iodide bulb SMIL13CEX2...

Page 273: ...ab headlight 1 Open the front storage box SMIL15CEXY179AA 5 2 Remove the switch bracket to access the head lamp SMIL15CEXY660AA 6 3 Disconnect the plug SMIL13CEX2833AB 7 4 Remove the 4 screws and tilt the headlight SMIL13CEX2834AB 8 6 79 ...

Page 274: ...ght bulb In stall a new light bulb of the same wattage 70 W 6 Install the clip put the headlight back in position and install the screws and the plug 7 Install the switch bracket NOTICE never put your fingers on a tungsten iodide bulb SMIL13CEX2835AB 9 6 80 ...

Page 275: ...ously damaged The CASE CONSTRUCTION buckets are equipped with the SMARTFIT teeth system that allows either to easily replace a worn tooth or to easily switch between several types of teeth To replace a SMARTFIT bucket tooth proceed as fol lows 1 Position the machine on a hard and level ground Place the bottom side of the bucket on a block so that the bucket teeth are ahead of the block SMIL16CEX04...

Page 276: ...r SMIL16CEX0462AA 4 10 Turn the locking stud 90 clockwise using an hexag onal wrench in order to lock the mounting pin in posi tion 11 Make sure that the tooth is aligned with the adapter and that it has no backlash SMIL16CEX0461AA 5 NOTE if all teeth have to be replaced it is recommended to remove them starting from tooth 1 up to tooth 2 It is also recommended to follow the same order from 1 to 2...

Page 277: ...mal Slightly greasy Paper remains stuck to rod when run over rod Normal Oily Paper remains stuck when placed on rod Normal Very oily or weeping Each time the cylinder rod is extended a ring of oil can be seen on the rod Leakage Each time the rod retracts the excess oil drips from the gland Consult your CASE CONSTRUCTION Dealer Plastic and resin parts Use a soft slightly humid cloth to clean the pa...

Page 278: ...s whitish with few small air bubbles and stays in this condition The charge status is correct B The fluid in the gauge features at first many air bubbles and stays in this condition The system is underfilled Call the CASE CONSTRUCTION dealer in order to inspect the system lines for leaks and to restore the correct charge status C The fluid in the gauge is at first transparent with no air bubbles a...

Page 279: ...the pulleys and the drive belt for excessive wear or damages Make sure that the drive belt is correctly engaged to the grooves of the pulleys NOTICE The drive belt shall be replaced if it is stretched or cracked in order not to let it worn out 3 Check the tension of the drive belt by applying fin ger pressure of about 10 kg 22 0 lb on the point indicated by the black arrow Loose of tension should ...

Page 280: ...and level ground Orient the upper structure frame so that there is enough free space under the DEF ADBLUE tank to place a barrel of suitable capacity 2 Stop the engine and remove the starter key Wait 5 min to allow the SCR system to suck DEF ADBLUE back into the tank 3 Unlock the key cylinder 1 of the DEF ADBLUE tank cover with the starter key and turn the handle 2 to open the tank cover 3 SMIL14C...

Page 281: ...in plug 6 and install the lower panel 5 below the DEF ADBLUE tank 8 Fill the tank with DEF ADBLUE that conforms to the required specification Never refill DEF ADBLUE over the F upper limit mark on the level gauge 9 Put the cap 4 on the filler neck Turn the cap clockwise to close the filler neck 10 Wipe off the spilled DEF ADBLUE with a cloth and then rinse the area with fresh water 11 Close the ta...

Page 282: ...fer to the fuse map on the following page NOTE The fuse map is also reported on labels applied on the fuse box NOTICE Make sure to replace the failed fuse with one of the same amperage Failing to comply will result in serious damages to the electric system of the machine 4 Open the fuse box that contains the fuse to be replaced 5 Use the provided jigs to remove the failed fuse and to install the n...

Page 283: ...conditioner unit 5 A F7 Beacon 10 A F8 Air conditioner blower motor 15 A F8 Lamp cab 15 A F9 Air conditioner compressor 5 A F9 Lamp boom house 15 A F10 Controller engine 20 A F10 Option 10 A F11 Monitor backup 10 A F11 Spare 2 10 A F12 Backup 10 A F12 Indicator 10 A F13 Solenoid 15 A F14 Proportional solenoid 15 A F15 Horn 10 A NOTE if CASE CONSTRUCTION SiteWatch Telematics system is equipped a de...

Page 284: ... oil filter and fill with specified oil Check the oil level and add more if necessary 6 Clean or replace the air filter element 7 Check the level of coolant solution If the machine is within 100 h of the next scheduled coolant change change the coolant now 8 DEF ADBLUE needs to be drained from the tank if the machine is subject to long term storage 9 Turn the battery disconnect switch to OFF posit...

Page 285: ...d recharge the batteries if re quired 2 The levels and top up if necessary 3 The condition of all lines connectors and clamps rust Grease if necessary 4 The condition of the paintwork Apply a coat of anti rust treatment where necessary 5 Unplug the air filter inlet and the exhaust pipe 6 Run the engine at low speed following the starting up procedure and operate the attachment swing and travel con...

Page 286: ...tioning drive belt and replace it if necessary 7 Check the cooling system level and add more coolant if necessary 8 Check the hydraulic fluid level and supply it as neces sary 9 Check the DEF ADBLUE level and supply it as nec essary 10 Check the gear oil level of the travel reduction gear and that of the swing reduction gear and supply it as necessary 11 Clean the cylinder rod 12 Remove the lid of...

Page 287: ...n remaining in urea solution tank Add Other urea solution than that of specified concentration added Consult the CASE CONSTRUCTION dealer The engine stops during operation No fuel in fuel tank Add Clogging in fuel filter Clean or replace Air entry in fuel system Retighten the connections of fuel lines Abnormal oil pressure Low oil level Add Clogging in oil filter Replace the oil filter Low oil vis...

Page 288: ...n ring Consult the CASE CONSTRUCTION dealer Abnormal noise from fuel or mechanical system Low quality fuel Replace Damage inside muffler Replace Engine overheat Too high coolant temperature Low coolant level Add Coolant leaks Repair Wear or damage on belt Replace Wrong mixing ratio of anti freeze Replace Problems with radiator Consult the CASE CONSTRUCTION dealer Damaged fan Consult the CASE CONST...

Page 289: ...led Battery start 2 x 12 V 128 A h 5 HR Voltage 24 V Alternator 50 A Starter 24 V 5 5 kW Hydraulic system Maximum flow of the main pump at 2000 RPM 2 x 364 L min 96 2 US gpm Rated working pressure 31 4 MPa 4554 6 psi Maximum working pressure Power boost 34 3 MPa 4975 2 psi Maximum flow of the pilot pump at 2000 RPM 30 L min 7 9 US gpm Rated pilot pressure 3 9 MPa 565 7 psi Swing performance Swing ...

Page 290: ...07 in 22000 daN 49458 lbf Arm digging force 4 00 m 157 48 in 19300 daN 43388 lbf Arm digging force 4 85 m 190 94 in 17300 daN 38892 lbf CX500D Bucket digging force 30200 daN 67892 lbf Arm digging force 2 53 m 99 61 in 26700 daN 60024 lbf Tracks 750 mm 29 53 in Steel track 900 mm 35 43 in Working lights One on upper structure 24 V 70 W Two on attachment 24 V 70 W Two on cab 24 V 70 W 8 2 ...

Page 291: ...S gal CASE AKCELA UNITEK NO 1 SBL CJ 4 MAT3521 SAE 10W40 ACEA E9 API CJ 4 Swing reduction unit 10 5 L 2 8 US gal TUTELA HYPOIDE EP GEAR LUBE SAE 80W 90 MAT3511 SAE 80W 90 API GL 5 Travel reduction unit 15 L 4 0 US gal TUTELA HYPOIDE EP GEAR LUBE SAE 80W 90 MAT3511 SAE 80W 90 API GL 5 CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT CONCENTRATE MAT3624 Grade OAT EG1 ASTM D6210 TYPE I FF Engine coolant...

Page 292: ...er performance of the engine cooling system in the above mentioned operating temper ature range of the machine CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT is available as 50 50 PREMIXED coolant solution ready for usage CONCENTRATE antifreeze to be mixed 50 50 with distilled deionized water NOTICE If operating in extreme winter climate a coolant solution made by 60 40 antifreeze distilled deioniz...

Page 293: ...ust after treatment system will be severely damaged NOTICE consult the fuel supplier or the CASE CONSTRUCTION Dealer regarding appropriate use of fuel additives NOTICE in order to prevent condensation during cold weather fill the fuel tank to full after completing the day s work Fuel storage Long storage can lead to the accumulation of impurities and condensation in the fuel Engine trouble can oft...

Page 294: ...55 m 139 76 in J 3 55 m 139 76 in K without grousers 0 535 m 21 06 in L standard track 0 90 m 35 43 in M 2 75 m 108 27 in N 750 mm 30 in track 3 50 m 137 80 in N 900 mm 35 in track 3 65 m 143 70 in O Side catwalks Optional 3 59 m 141 34 in P 3 56 m 140 16 in Boom length 6 98 m 274 80 in NOTE 3 40 m 133 86 in if FOPS level 2 is installed NOTICE The 2 53 m 99 61 in arm is a super short type arm The ...

Page 295: ...ard track 0 90 m 35 43 in M 2 89 m 113 78 in 2 39 m 94 09 in Expanded Retracted N 750 mm 30 in track 3 64 m 143 31 in 3 14 m 123 62 in Expanded Retracted N 900 mm 35 in track 3 79 m 149 21 in 3 29 m 129 53 in Expanded Retracted O Side catwalks Optional 3 59 m 141 34 in P 3 70 m 145 67 in 3 20 m 125 98 in Expanded Retracted Boom length 6 98 m 274 80 in NOTE 3 55 m 139 76 in if FOPS level 2 is insta...

Page 296: ...ack 0 90 m 35 43 in M 2 75 m 108 27 in N 750 mm 30 in track 3 50 m 137 80 in N 900 mm 35 in track 3 65 m 143 70 in O Side catwalks Optional 3 59 m 141 34 in P 3 56 m 140 16 in Boom length 6 55 m 257 87 in NOTE 3 40 m 133 86 in if FOPS level 2 is installed NOTICE The 2 53 m 99 61 in arm is a super short type arm The dimension A and the dimension B of the reference position shown in figure are measu...

Page 297: ...d N 750 mm 30 in track 3 64 m 143 31 in 3 14 m 123 62 in Expanded Retracted N 900 mm 35 in track 3 79 m 149 21 in 3 29 m 129 53 in Expanded Retracted O Side catwalks Optional 3 59 m 141 34 in P 3 70 m 145 67 in 3 20 m 125 98 in Expanded Retracted Boom length 6 55 m 257 87 in NOTE 3 55 m 139 76 in if FOPS level 2 is installed NOTICE The 2 53 m 99 61 in arm is a super short type arm The dimension A ...

Page 298: ...8 SPECIFICATIONS Working ranges CX490D LC SMIL19CEX2007HB 5 8 10 ...

Page 299: ...distance 8 31 m 327 17 in 8 98 m 353 54 in 9 49 m 373 62 in 10 23 m 402 76 in N Max digging depth on a vertical face 5 99 m 235 83 in 6 64 m 261 42 in 7 12 m 280 31 in 7 96 m 313 39 in O Reach at max digging depth on a vertical face 7 45 m 293 31 in 7 84 m 308 66 in 8 11 m 319 29 in 8 25 m 324 80 in P Max flat bottomed trenching depth 6 70 m 263 78 in 7 59 m 298 82 in 8 21 m 323 23 in 9 08 m 357 4...

Page 300: ...8 SPECIFICATIONS Working ranges CX490D RTC SMIL19CEX2008HB 6 8 12 ...

Page 301: ...distance 8 28 m 325 98 in 8 96 m 352 76 in 9 48 m 373 23 in 10 22 m 402 36 in N Max digging depth on a vertical face 5 84 m 229 92 in 6 49 m 255 51 in 6 97 m 274 41 in 7 81 m 307 48 in O Reach at max digging depth on a vertical face 7 45 m 293 31 in 7 84 m 308 66 in 8 11 m 319 29 in 8 25 m 324 80 in P Max flat bottomed trenching depth 6 55 m 257 87 in 7 44 m 292 91 in 8 06 m 317 32 in 8 93 m 351 5...

Page 302: ...8 SPECIFICATIONS Working ranges CX500D LC SMIL19CEX2009HB 7 8 14 ...

Page 303: ... bottomed trenching depth 6 39 m 251 57 in Q Distance of flat bottomed trench 3 76 m 148 03 in R Flat bottomed trench reference lenght 2 44 m 96 06 in S Swing tail radius 3 73 m 146 85 in NOTE the dimensions of the working range are defined basing on the two reference lines GL ground level and CL center line i e rotation axis of the machine All the dimensions related to the GL are defined with the...

Page 304: ...8 SPECIFICATIONS Working ranges CX500D RTC SMIL19CEX2010HB 8 8 16 ...

Page 305: ... bottomed trenching depth 6 24 m 245 67 in Q Distance of flat bottomed trench 3 77 m 148 43 in R Flat bottomed trench reference lenght 2 44 m 96 06 in S Swing tail radius 3 73 m 146 85 in NOTE the dimensions of the working range are defined basing on the two reference lines GL ground level and CL center line i e rotation axis of the machine All the dimensions related to the GL are defined with the...

Page 306: ...nd full fuel tank 51600 kg 113759 lb Average ground contact pressure 59 kPa 8 56 psi CX500D LC With mono block Mass Excavation boom 2 53 m 99 61 in Mass Excavation arm 2 92 m 3 82 yd Heavy Duty bucket 900 mm 35 in track operator fluids and full fuel tank 51200 kg 112877 lb Average ground contact pressure 59 kPa 8 56 psi CX500D RTC With mono block Mass Excavation boom 2 53 m 99 61 in Mass Excavatio...

Page 307: ...eavy Duty High Capacity direct fit buckets feature a higher capacity width ratio for special construction works that do not require top excavating performance They are recommended for productive trenching in uncompacted soil They are also suitable for scoop loading of topsoil coal and other loose light materials CASE CONSTRUCTION Severe Duty direct fit buckets feature reinforced frames and thicker...

Page 308: ...4365 lb 1 87 m 2 45 yd 1065 mm 42 in 2160 kg 4762 lb 2 16 m 2 83 yd 1220 mm 48 in 2310 kg 5093 lb 2 46 m 3 22 yd 1370 mm 54 in 2530 kg 5578 lb x 2 77 m 3 62 yd 1525 mm 60 in 2670 kg 5886 lb x x 3 07 m 4 02 yd 1675 mm 66 in 2870 kg 6327 lb x x x Severe Duty buckets Arm Capacity ISO 7451 Heaped Width Mass 2 53 m 99 61 in 3 38 m 133 07 in 4 00 m 157 48 in 4 85 m 190 94 in 1 31 m 1 71 yd 915 mm 36 in ...

Page 309: ...b 2 16 m 2 83 yd 1220 mm 48 in 2310 kg 5093 lb 2 46 m 3 22 yd 1370 mm 54 in 2530 kg 5578 lb 2 77 m 3 62 yd 1525 mm 60 in 2670 kg 5886 lb x 3 07 m 4 02 yd 1675 mm 66 in 2870 kg 6327 lb x x Severe Duty buckets Arm Capacity ISO 7451 Heaped Width Mass 2 53 m 99 61 in 3 38 m 133 07 in 4 00 m 157 48 in 4 85 m 190 94 in 1 31 m 1 71 yd 915 mm 36 in 1680 kg 3704 lb 1 55 m 2 03 yd 1065 mm 42 in 1860 kg 4101...

Page 310: ...2 m 3 82 yd 1675 mm 66 in 2900 kg 6393 lb Severe Duty buckets Arm Capacity ISO 7451 Heaped Width Mass 2 53 m 99 61 in 2 33 m 3 05 yd 1370 mm 54 in 3030 kg 6680 lb 2 63 m 3 44 yd 1525 mm 60 in 3250 kg 7165 lb Density of material up to 2 t m3 סּ Density of material up to 1 8 t m3 Density of material up to 1 6 t m3 NOTICE For operation in quarry the machine must be equipped with 750 mm 30 in tracks an...

Page 311: ... m 4 12 yd 1905 mm 75 in 3100 kg 6834 lb Severe Duty buckets Arm Capacity ISO 7451 Heaped Width Mass 2 53 m 99 61 in 2 33 m 3 05 yd 1370 mm 54 in 3030 kg 6680 lb 2 63 m 3 44 yd 1525 mm 60 in 3250 kg 7165 lb סּ 2 92 m 3 82 yd 1675 mm 66 in 3380 kg 7452 lb Density of material up to 2 t m3 סּ Density of material up to 1 8 t m3 Density of material up to 1 6 t m3 NOTICE For operation in quarry the machin...

Page 312: ...lic demolition crusher Multi function auxiliary high flow hydraulic circuit which can be alternatively set as a single acting circuit or a double acting circuit Hydraulic connections The feed valves at the top of the arm allow to install properly and safely the hoses to connect the hydraulic attachment to the lines of the auxiliary high flow hydraulic circuit SMIL15CEXY959FB 1 Open Close tool A 36...

Page 313: ... to the machine or damage may occur to the hydraulic attachment Before operating any hydraulic attachment press the dis play mode selector button to open the User Information Mode SMIL15CEX1234AA 2 Select the dedicated tab for operational settings of the auxiliary high flow hydraulic circuit SMIL15CEXZ394AA 3 Alternatively just press and hold the attachment selector button for 1 s to get directly ...

Page 314: ...ting auxiliary high flow hydraulic circuit the page for setting the flow rate pressure combinations for breakers is not active SMIL15CEXZZ48AA 5 Before operating a hydraulic crusher or any other dou ble acting hydraulic attachment select the second page crusher icon to set and store the proper flow rate pres sure combination Five flow rate pressure combinations can be set and stored for usage of d...

Page 315: ...b if a value above Level 10 is selected If attachment operation is anyway started with this setting the message CHECK FLOW RATE will appear on the top of the display and a warning buzzer will sound Stop attachment operation and make sure to select a value of maximum flow rate that does not exceed Level 10 NOTICE the working pressure can be set from the instrument cluster only for the Multi functio...

Page 316: ...US gpm 9 312 L min 82 4 US gpm 19 671 L min 177 3 US gpm 10 342 L min 90 3 US gpm 20 701 L min 185 2 US gpm The maximum flow rate for Crusher 1 combination is set from factory Double acting circuit Crusher 1 641 L min 169 3 US gpm NOTICE The working pressure can be set from the instrument cluster only for the Multi function auxiliary high flow hydraulic circuit For the Single acting circuit and fo...

Page 317: ...ow rate for Crusher 1 combination are set from factory Breaker 1 282 L min 74 5 US gpm Multi function circuit Crusher 1 641 L min 169 3 US gpm If the circuit is set in the Single acting mode the message CHECK FLOW RATE appears at the bottom of the setting tab if a value above Level 10 is selected If attachment operation is anyway started with this setting the message CHECK FLOW RATE will appear on...

Page 318: ... 5 of the flow rate pressure combi nation currently in use The pump setting single or twin and the values of maximum flow rate and working pres sure currently in use are displayed above the hour meter SMIL15CEXZ405AB 8 If the display is set to the rear and right side camera view operating mode the attachment icon the pump setting and the values of the flow rate pressure combination cur rently in u...

Page 319: ...9 ACCESSORIES Use the proportional switch located on the right hand con trol lever to operate a double acting hydraulic attachment with a variable power SMIL15CEXY965AB 11 9 13 ...

Page 320: ...SMIL15CEXY958FB 12 Open Close tool A 24 mm wrench Hydraulic connection B G 3 4 female port with O Ring seat NOTE the maximum flow rate of the auxiliary low flow hydraulic circuit using the SP work mode is 65 L min 17 2 US gpm The maximum working pressure of the auxiliary low flow hydraulic circuit is 20 6 MPa 2988 psi NOTE an additional drainage line D is located on the left side of the arm The dr...

Page 321: ... and confirm the control directions e g left right NOTICE If control directions for the positioning actuation are not as intended check for an alternative set up of the hydraulic connections between the attachment and the machine NOTICE Always keep each connecting hose on the same side of the arm Never cross over the connecting hoses between the two sides of the arm NOTICE If not using any hydraul...

Page 322: ...he machine Contact your CASE CONSTRUCTION dealer for selection and provision of the mounting bracket for the attachment and for selection and provision of the connecting hoses between the auxiliary hydraulic circuits and the attachment Make sure to read and understand the Operator s Manual of the hydraulic attachment Always refer to the Operator s Manual of the hydraulic attachment for proper and ...

Page 323: ...00 Hydraulic oil level check 10 h 10 h 10 h 10 h Hydraulic oil suction filter cleaning Hydraulic oil return filter replacement Pilot filter replacement Hydraulic oil analysis 800 h 600 h 300 h 100 h Hydraulic oil and filters replacement 4000 h 3000 h 1500 h 600 h Moreover the following operations shall be performed every 10 h if any attachment other than a bucket is used lubricate the bucket pins ...

Page 324: ...ose If injured by leaking fluid see your doctor immediately Failure to comply could result in death or serious injury W0178A Auxiliary hydraulic circuits are high pressure hydraulic systems Always release the pressure before connect ing or disconnecting the hydraulic hoses between the machine and the attachment Proceed as follows 1 Place the machine on flat and level ground 2 Lower the attachment ...

Page 325: ...t according to the specification of the breaker 3 Operate the controls of boom arm and bucket in order to install the hydraulic breaker to the bucket linkage at the top of the arm 4 Stop the engine Release pressure inside the auxiliary high flow hydraulic circuit 5 Close the feed valves at the top of the arm Install the connecting hoses between the attachment and the feed valves NOTICE make sure t...

Page 326: ...onal settings paragraph previously in this Section NOTICE If operation with the hydraulic attachment is attempted without making any setting a warning buzzer sounds and the message AUXILIARY SET UP REQUIRED is displayed SMIL15CEX1234AA 17 SMIL15CEXZ405AB 18 SMIL19CEX0563AA 19 8 Select the SP work mode 9 Set the gate lock lever in forward position 10 Operate the controls of boom arm and bucket in o...

Page 327: ... pressure combination to be used SMIL15CEXZ396AB 20 Avoid hitting objects with breaker The breaker is heav ier than the bucket and lowers faster This may cause damages to the breaker attachment and upperstructure Always lower the breaker slowly until the chisel point touches the object to be broken before starting breaker operation NH0195 21 Do not use the hydraulic breaker and or swing function t...

Page 328: ...use rust and seal damage resulting in damage to the hydraulic system components NH0199 25 Do not use the hydraulic breaker to move objects The ex cavator might overturn and or the hydraulic breaker may be damaged NH0200 26 Do not operate the breaker to the side of the machine The machine may become unstable and undercarriage components life may be reduced NH0201 27 9 22 ...

Page 329: ... point thrust is square perpendicular to the object to be broken NH0204 30 Do not operate the hydraulic breaker continuously longer than 15 s Excessive chisel wear will result If an object could not be broken within 15 s apply chisel to other lo cations less than 15 s for each location If breaker operation is done with ambient temperature above 35 C make sure to take a stand by time between breake...

Page 330: ... 74 US gpm 21 23 MPa 3046 3336 psi x x x Direct fit application as function of the arm CX490D RTC CH BREAKER Reference machine settings Arm Model Install Weight Flow Relief Pressure 2 53 m 99 61 in 3 38 m 133 07 in 4 00 m 157 48 in 4 85 m 190 94 in CH 310 3600 kg 7937 lb 282 L min 74 US gpm 21 23 MPa 3046 3336 psi x x Direct fit application CX500D CH BREAKER Reference machine settings Arm Model In...

Page 331: ...he machine and the attachment to be installed are on flat and level ground 2 Make sure to read and understand the installation pro cedure described in the Operator s Manual of the at tachment NOTICE The maximum working pressure of the aux iliary high flow hydraulic circuit shall be set according to the specification of the crusher 3 Operate the controls of boom arm and bucket in order to install t...

Page 332: ...4 8 Select the SP work mode 9 Set the gate lock lever in forward position 10 Make sure that the control pattern of the hydraulic crusher is as intended Slide up and down the propor tional switch located on the right hand control lever and confirm the control direction to open the crusher and the control direction to close the crusher NOTICE if control directions for opening and closing are not as ...

Page 333: ... the crusher and cylinders fully extended or retracted Doing so may damage the front attachment In particular avoid doing so with the crusher cylinder fully extended as the front attachment will be more easily damaged Do not use the crusher to haul or move crushed scraps NH0212A 36 Do not perform crushing on either side of the machine always do so at front or rear parallel with tracks Other wise t...

Page 334: ...r cylinder NOTICE Make sure to read and understand the Operator s Manual of the hydraulic quick coupler for proper installa tion usage and maintenance NOTICE The CASE CONSTRUCTION quick coupling system is supplied by the high pressure hydraulic system of the machine Refer to Chapter 8 for the maximum working pressure of the hydraulic system Make sure to use a quick coupler that is suitable for pro...

Page 335: ... raise the arm and operate the bucket control to extend the bucket cylinder rod completely SMIL13CEX2700AB 5 8 Raise the arm until the attachment pin is visible from the operator s seat NOTICE The quick coupler extends the length of the arm and with certain attachments there is the risk to hit the cab in some operating positions With this kind of attach ments it may not be possible to raise the ar...

Page 336: ...gement of the pin NOTICE If visual confirmation is not possible from the operator s seat get down from the machine and make sure that the attachment pin is correctly engaged in the latching hook SMIL13CEX2702AB 8 12 Operate the bucket control to retract the cylinder rod and allow the safety device to engage 13 To ensure that the bucket attachment pins are se curely held by the quick coupler apply ...

Page 337: ...e unlocking status of the quick coupling system The audible alarm device starts sounding 3 Extend the bucket cylinder rod completely and main tain the hydraulic pressure for approximately 5 10 s so that the latching hook retracts SMIL15CEXY501AA 11 4 Operate the bucket and arm controls to lay the attach ment safely on flat level ground SMIL13CEX2705AB 12 5 Operate the arm control to unhook the att...

Page 338: ...CE usage of buckets other than CASE CONSTRUCTION Coupler buckets is strictly limited to the condition that the bucket hangers match with the dimensions indicated in the table below Contact your CASE CONSTRUCTION dealer for checking the buckets intended for usage Bucket fitting dimensions Bucket pin diameter 100 mm 3 9 in 110 mm 4 3 in Minimum pin spread A 537 mm 21 1 in 542 mm 21 3 in Maximum pin ...

Page 339: ... of material up to 1 6 t m3 Density of material up to 1 2 t m3 x Not applicable NOTICE A bucket mounted on the quick coupler has a longer overall teeth radius Always check the operating range of the machine with the Coupler bucket Avoid abrupt operation in order to keep proper clearance between the bucket and the cab or boom or other significant parts of the machine NOTICE A bucket mounted on the ...

Page 340: ...of material up to 1 6 t m3 Density of material up to 1 2 t m3 x Not applicable NOTICE A bucket mounted on the quick coupler has a longer overall teeth radius Always check the operating range of the machine with the Coupler bucket Avoid abrupt operation in order to keep proper clearance between the bucket and the cab or boom or other significant parts of the machine NOTICE A bucket mounted on the q...

Page 341: ... buckets other than CASE CONSTRUCTION Coupler buckets is strictly limited to the condition that the bucket hangers match with the dimensions indicated in the table below Contact your CASE CONSTRUCTION dealer for checking the buckets intended for usage Bucket fitting dimensions Bucket pin diameter 100 mm 3 9 in 110 mm 4 3 in Minimum pin spread A 537 mm 21 1 in 542 mm 21 3 in Maximum pin spread B 63...

Page 342: ...ways check the operating range of the machine with the Coupler bucket Avoid abrupt operation in order to keep proper clearance between the bucket and the cab or boom or other significant parts of the machine NOTICE A bucket mounted on the quick coupler has a longer overall teeth radius Therefore the bucket cannot be fully curled after the arm has been fully retracted and the overall height of the ...

Page 343: ...CTION Dealer Daily checks Check that the locking bar functions correctly and that it is not fouled by foreign matter Check the quick coupler cylinder hoses for free move ment Check for any signs of cracks SMIL13CEX2822AB 3 Incorrect functioning NOTICE make sure that the attachment is in full contact with the ground before carrying out the following checks If the quick coupler does not work correct...

Page 344: ...the grease points shown in figure Cylinder bottom pin one lubrication point Locking bar pivot one lubrication point Latching system pivot one lubrication point SMIL14CEX2734AA 4 Hook pivot one lubrication point SMIL14CEX2736AA 5 Cylinder top pin one lubrication point SMIL14CEX2735AA 6 NOTICE the coupler linkage shall be lubricated every 10 h if the machine is operated in water or mud 9 38 ...

Page 345: ...efer ripper tooth application to specific working conditions Direct fit application as function of the arm CX490D Arm Tooth radius Weight 2 53 m 99 61 in 3 38 m 133 07 in 4 00 m 157 48 in 4 85 m 190 94 in 1435 mm 56 in 960 kg 2116 lb x x x Quick coupled application as function of the arm CX490D Arm Tooth radius Weight 2 53 m 99 61 in 3 38 m 133 07 in 4 00 m 157 48 in 4 85 m 190 94 in 1435 mm 56 in...

Page 346: ...0 kg 2403 lb Suitable application NOTICE Direct fit of ripper tooth should be selected for productive applications that require top breakout action NOTICE For primary digging of rocky soils the machine must be equipped with 750 mm 30 in tracks and integral track guards NOTICE CASE CONSTRUCTION will not take into account any condition of application that is out of the ones defined in the table abov...

Page 347: ...rload warning alarm Make sure to handle suspended loads following strictly all current Regula tions regarding this application as well as the rules described in the SAFETY INFORMATION chapter NOTICE Make provision for lifting devices that comply with current Regulations for lifting applications Make sure that the lifting devices hooks chains etc are in perfect conditions without any sign of excess...

Page 348: ...r ing the handling of the load place the load onto the ground and check the load conditions making refer ence to the chart located inside the cab 3 Secure the load with the load handling eye 3 located on the bucket linkage rod using slinging devices and chains adequate for the load to be lifted In order to limit the swinging of the load avoid slinging it with cables and or chains too long 4 Select...

Page 349: ... 87 of the hydraulic capacities Ca pacities marked with an asterisk are limited by hydraulic capacities 4 Lift capacities shown are with automatic power boost engaged 5 The least stable position is over the side 6 The operator should be fully acquainted with the CASE CONSTRUCTION operator s manual before oper ating the machine 7 Lift capacities apply only to excavators as origi nally manufactured ...

Page 350: ... safety valves allow to keep the front equipment in the selected operating position reducing the leakages that occur in the neutral position of the boom spool and the arm spool in the main control valve NOTICE prior to starting any handling of suspended loads check that the valves do not show clear evidence of dam ages or abnormal noises In the event abnormal conditions are found contact the CASE ...

Page 351: ...c are adhered to the camera lens the images on the display are deteri orated Wipe away dirt with a wet and soft cloth and then wipe it with a dry and soft cloth Make sure not to scratch the cameras SMIL19CEX1990AA 1 FVM mode of the display The FVM mode of the display is alternative to the other operating modes The operating mode of the display cycles as follows every time the camera view selector ...

Page 352: ...ra position monitor NOTE The zones E where the view of the rear camera is combined with the views of the side cameras are affected by a slight distortion of the image due to the matching process of the single views A guideline is displayed on the around view area to set a reference for the periphery of the machine The distance from the side of the upperframe up to the guideline L1 is 2 5 m 98 4 in...

Page 353: ...area the cameras are properly fixed and oriented If any of the lines A is not projected over the hatched area the cameras are not properly fixed and oriented Stop machine operation and request the CASE CON STRUCTION dealer to adjust the cameras NOTICE Never operate the machine if the cameras are not properly fixed and oriented Operating in such condi tion may lead to serious injuries to the bystan...

Page 354: ...from heavy stones rock or concrete blasts steel scrap logs and other heavy objects encountered in applications such as quarry mining primary and secondary demolition scrap loading log stacking The protective structures the fitting supports and fasten ing elements on the machine are all parts of an integrated protective system Never make modifications or drill holes or weld parts on protective stru...

Page 355: ...nnel clear of the area Make sure all lifting devices are in good condition and capable of handling the counterweight mass Failure to comply could result in death or serious injury W0037A Localization of the control of counterweight removal system The machine can be equipped with a system that allows an automatic handling of the counterweight in order to remove and install it without need of extern...

Page 356: ...olts SMIL20CEX1346AA 2 7 Reach the upper side of the counterweight and dis connect the electric cables from the cameras 8 Lift the securing brackets of the removal system by loosening their mounting bolts Then make sure to tighten back the bolts to the frame of the removal system 9 Get onto the cab start the engine and make sure that the gate lock lever is in central position 10 Set the engine spe...

Page 357: ...n A from the bottom of the upper frame SMIL20CEX1352BA 6 16 Turn the ARM POSITION switch 5 to BOTTOM po sition and lower the counterweight to the ground 17 Get onto the cab and turn the engine speed throttle to low idle position Wait for the green cooling down icon to appear 18 Stop the engine and remove the starter key 19 Step down to the ground and make sure that the counterweight lays firmly on...

Page 358: ...onto the cab start the engine and make sure that the gate lock lever is in central position 25 Set the engine speed 4 5 steps above low idle 26 Reach the rear right hand compartment 27 Turn the CTWT POSITION switch 4 to LOWER po sition until the lifting cylinders are fully retracted 28 Turn the ARM POSITION switch 5 to TOP position to raise the arm until it stands vertical into its com partment on...

Page 359: ...lockwise to close the hy draulic circuit of the counterweight removal system 31 Close the rear right hand door 32 Get onto the cab and turn the engine speed throttle to low idle position Wait for the green cooling down icon to appear 33 Stop the engine and remove the starter key SMIL20CEX1345AA 11 9 53 ...

Page 360: ...unterweight are parallel and centered at a refer ence distance A of 840 mm 33 1 in 3 Lower the attachment to the ground 4 Set the gate lock lever to central position 5 Set the engine speed 4 5 steps above low idle SMIL20CEX1357AA 12 6 Reach the rear right hand compartment 7 Open the rear right hand door and fix it in open posi tion SMIL15CEXY180AA 13 8 Turn the stop valve 2 counterclockwise to ope...

Page 361: ...for the green cooling down icon to appear 13 Stop the engine and remove the starter key 14 Step down to the ground and reach the lifting brack ets of the counterweight 15 Remove the clips 6 16 Remove the pins 7 17 Take the wire ropes 8 into the brackets 18 Fix the wire ropes to the brackets by means of the pins 7 and lock the pins by means of the clips 6 19 Get onto the cab start the engine and ma...

Page 362: ...y aligned to the upper frame SMIL20CEX1359BA 17 23 Turn the CTWT POSITION switch 4 to LOWER position to lower the counterweight to its mounting frame Make sure that the counterweight is properly engaged to the mounting frame and that it is aligned to the upper frame to the doors and to the engine hood Make sure that the holes of the mounting bolts on the upper frame and on the counterweight are al...

Page 363: ...ear 27 Stop the engine and remove the starter key 28 Install the six mounting bolts 1 of the counterweight and tighten them to the torque of 1862 2058 N m 1373 1518 lb ft SMIL20CEX1346AA 21 29 Reach the upper side of the counterweight and posi tion the securing brackets of the removal system by loosening their mounting bolts Then tighten firmly the bolts to lock the brackets to the frame of the re...

Page 364: ...ht removal system every 1000 h Lubricant CASE AKCELA 251H EP MULTI PURPOSE GREASE SMIL20CEX1364EA 23 Cylinders top pins three grease fittings SMIL20CEX1366AA 24 Lifting arm pins two grease fittings Cylinders bottom pins three grease fittings SMIL20CEX1367AA 25 9 58 ...

Page 365: ...wing lock in front of the van dal SMIL14CEX1675AB 2 Removal and stowing of cover 1 Remove the bolt 1 from front of the cab 2 Remove the nut 4 for stowing lock 3 Remove the vandal guards 2 3 4 Fold the vandal guard 2 and then secure the vandal guard 3 to the vandal guard 2 with the nut 4 for stowing lock 5 Secure the vandal guards 2 3 with the catch 5 on the cab SMIL14CEX1676AB 3 9 59 ...

Page 366: ...9 ACCESSORIES 9 60 ...

Page 367: ...inders 6 83 D DEF AdBlue supply module filter 6 57 DEF AdBlue tank drain 6 86 Dimensions 8 6 Direct fit buckets 9 1 Door and steps 3 1 E Ecology and the environment 2 11 Electro Magnetic Compatibility EMC 1 2 Emergency exit hammer 3 21 Engine air filters 6 51 Engine coolant 6 63 Engine coolant level 6 18 Engine hood 3 72 Engine oil and filters 6 40 Engine oil level 6 17 Engine oil recommended oper...

Page 368: ... 6 59 Hydraulic oil tank 6 34 Hydraulic quick coupling system 9 28 Hydraulic tank breather 6 50 I Instrument cluster 3 25 Intended use 1 2 L Left hand side controls 3 14 Loading the machine onto a transport trailer 5 9 Loads handling 9 41 Lowering the attachment in the event of a failure 4 10 Lower panels 3 73 M Machine components 1 10 Machine orientation 1 9 Machine specifications 8 1 Machine tra...

Page 369: ...stem 1 11 3 78 6 69 Setting the adjustable undercarriage into the transport position 5 6 Side doors 3 69 Signal word definitions 2 1 Sliding windows on door 3 21 Starter motor 6 56 Starting the engine 4 2 Starting up the machine 6 92 Stopping the engine 4 16 Storage compartment 3 58 Sunshield optional 3 59 Swing reduction gear 6 62 Swing reduction unit oil 6 16 6 25 6 54 T Telematics 1 2 Tie downs...

Page 370: ...ent builds varies according to the country in which the equipment is being used For exact information about any particular product please consult your Case dealer Dealer s stamp 2020 CNH Industrial Italia S p A All Rights Reserved Case is a trademark registered in the United States and many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates Any trademarks ref...

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Case CX490D, Operator'S Manual

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