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SKID STEER/COMPACT TRACK LOADER

REPAIR MANUAL

Issued 01Jan08

87634765 NA

410
420

420CT

SERIES 3

1
2
3
...
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Summary of Contents for 410

Page 1: ...SKID STEER COMPACT TRACK LOADER REPAIR MANUAL Issued 01Jan08 87634765 NA 410 420 420CT SERIES 3 ...

Page 2: ... 87634765 NA 410 420 420CT SERIES 3 SKID STEER COMPACTTRACK LOADERS REPAIR MANUAL TYPE 1 4 1 Trim along dashed line 2 Slide into pocket on Binder Spine 87634765 NA 410 420 420CT SERIES 3 SKID STEER COMPACTTRACK LOADERS REPAIR MANUAL TYPE 1 4 1 Trim along dashed line 2 Slide into pocket on Binder Spine 87634765 NA 410 420 420CT SERIES 3 SKID STEER COMPACTTRACK LOADERS REPAIR MANUAL Find manuals at ...

Page 3: ...emoval and Installation 410 Tier 3 Engines 2000 5 7650 Engine and Radiator Removal and Installation 420 420CT Tier 3 Engines 2000 5 7660 For Engine Repair See Engine Repair Manual 6 79550 For 420 420CT Tier 3 Engine Repair See Tier 3 Engine Repair Manual 87693888 Fuel Systems Tab 3 Section Index Fuel Systems 6 79061 For Fuel System Repair See the Engine Repair Manual 6 79550 For 420 420CT Tier 3 F...

Page 4: ... 6 79000 Sprocket Chains and Axle Assemblies 6007 6 79300 Wheels and Tires 6011 6 79310 Load Management System 6012 5 7590 Brakes Tab 7 Section Index Brakes 6 79091 Removal and Installation of Park Brake Components 7002 6 79571 410 Brakes Spring Applied Hydraulic Release Refer to Section 6005 Single Speed Drive Motor 420 Brakes Spring Applied Hydraulic Release 7004 6 79580 420CT Brakes Refer to Se...

Page 5: ...9004 5 9460 Heater 9006 6 79450 Air Conditioning Troubleshooting for Systems with R134A Refrigerant Cab Up Grade Machines 9011 5 9480 Air Conditioner System Gauges and Testing for Systems with R134A Refrigerant Cab Up Grade Machines 9012 5 9490 Refrigerant Recovery Compressor Removal and System Evacuation and Recharging Cab Up Grade Machines 9013 5 9500 Air Conditioner System Gauges and Testing fo...

Page 6: ...ed in U S A 410 420 SKID STEER AND 420CT COMPACT TRACK LOADER Repair Manual Mechanical and Pilot Control Machines Tier 3 and Cab Up Grade Machines Bur 87634765 Table of Contents Continued NOTES Find manuals at https best manuals com ...

Page 7: ...ember 2007 CNH AMERICA LLC 700 State Street Racine WI 53404 U S A Bur 6 79041 SECTION INDEX GENERAL Fluids and Lubricants 1001 Fluids and Lubricants Tier 3 Engines 1001 Standard Torque Specifications 1002 Metric Conversion Chart 1003 Section Title Section Number Find manuals at https best manuals com ...

Page 8: ...Find manuals at https best manuals com ...

Page 9: ...1 CNH AMERICA LLC 700 State Street Racine WI 53404 U S A Bur 6 79031 Copyright 2006 CNH America LLC Printed in U S A Issued February 2005 Revised March 2006 FLUIDS AND LUBRICANTS Find manuals at https best manuals com ...

Page 10: ...OF CONTENTS CAPACITIES AND LUBRICANTS 3 ENVIRONMENT 3 ENGINE LUBRICATION 4 Engine Oil Selection 4 Oil Viscosity Temperature Ranges 4 DIESEL FUEL SYSTEM 5 Fuel Storage 5 Specifications for Acceptable No 2 Diesel Fuel 5 Find manuals at https best manuals com ...

Page 11: ...ifications Distilled water GREASE FITTINGS Quantity As required Attachments If equipped Quantity as required Specifications Case molydisulfide grease ENGINE CRANKCASE OIL 410 420 and 420CT MACHINES Capacity with filter change 8 7 litres 9 2 quarts Capacity without filter change 8 5 litres 9 quarts Specifications Case Akcela No 1 Engine Oil SAE 10W 30 API service CH 4 See Oil Viscosity Temperature ...

Page 12: ...Oil will lubricate your engine correctly under all operating conditions See the chart below for recommended viscosity at ambient temperature ranges NOTE Do not put Performance Additives or other oil additive products in the engine crankcase The oil change intervals given in the operating manual are according to tests with Case lubricants Oil Viscosity Temperature Ranges BS99N019 ...

Page 13: ...ials Fuel Storage If you keep fuel in storage for a period of time you can get foreign material or water in the fuel storage tank Many engine problems are caused by water in the fuel Keep the fuel storage tank outside and keep the fuel as cool as possible Remove water from the storage container at regular periods of time Fill the fuel tank at the end of the daily operating period to prevent conden...

Page 14: ...1001 6 Bur 6 79031 Revised 3 06 Printed in U S A NOTES ...

Page 15: ...Section 1001 1001 CNH AMERICA LLC 700 State Street Racine WI 53404 U S A Bur 5 7580 Copyright 2007 CNH America LLC Printed in U S A Issued December 2007 FLUIDS AND LUBRICANTS ...

Page 16: ...ted in U S A TABLE OF CONTENTS CAPACITIES AND LUBRICANTS 3 ENVIRONMENT 4 ENGINE LUBRICATION 5 Engine Oil Selection 5 Oil Viscosity Temperature Ranges 5 DIESEL FUEL SYSTEM 6 Fuel Storage 6 Specifications for Acceptable No 2 Diesel Fuel 6 ...

Page 17: ... 420CT European Machines Total Capacity 11 5 litres 12 2 U S quarts Additional Coolant Required If Equipped with Heater 3 8 litres 4 0 U S quarts Recovery Bottle Capacity 1 9 litres 1 0 U S quart Specifications 50 water and 50 ethylene glycol HYDRAULIC SYSTEM All Models Capacity Total System 50 litres 13 2 U S gallons Capacity Reservoir 26 6 litres 7 1 U S gallons Specifications Case Akcela No 1 E...

Page 18: ... U S quarts Specifications Case Akcela No 1 Engine Oil SAE 15W 40 API service CH 4 See Oil Viscosity Temperature Ranges Chart on page 5 ENVIRONMENT Before you service this machine and dispose of oil fluids and lubricants always remember the environment Do not put oil or fluids into the ground or into containers that can leak Check with your local environmental recycling center or your Case dealer ...

Page 19: ...il will lubricate your engine correctly under all operating conditions See the chart below for recommended viscosity at ambient temperature ranges NOTE Do not put Performance Additives or other oil additive products in the engine crankcase The oil change intervals given in the operating manual are according to tests with Case lubricants Oil Viscosity Temperature Ranges BS99N019 ...

Page 20: ...als Fuel Storage If you keep fuel in storage for a period of time you can get foreign material or water in the fuel storage tank Many engine problems are caused by water in the fuel Keep the fuel storage tank outside and keep the fuel as cool as possible Remove water from the storage container at regular periods of time Fill the fuel tank at the end of the daily operating period to prevent condens...

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Page 33: ...A Bur 6 79051 SECTION INDEX ENGINE Engine and Radiator Removal and Installation 2000 Engine and Radiator Removal and Installation 410 Tier 3 Engines 2000 Engine and Radiator Removal and Installation 420 420CT Tier 3 Engines 2000 For Engine Repair See the Engine Repair Manual For Tier 3 Engine Repair See the Tier 3 Engine Repair Manual Section Title Section Number ...

Page 34: ......

Page 35: ...ion 2000 2000 CNH AMERICA LLC 700 State Street Racine WI 53404 U S A Bur 5 7650 Copyright 2007 CNH America LLC Printed in U S A December 2007 410 ENGINE AND RADIATOR REMOVAL AND INSTALLATION Tier 3 Engines ...

Page 36: ...2000 2 Bur 5 7650 Issued 12 07 Printed in U S A TABLE OF CONTENTS RADIATOR 3 Removal 3 Installation 6 ENGINE 7 Removal 7 Installation 11 ...

Page 37: ...F position STEP 4 Disconnect the negative battery cable from the battery STEP 5 BD07K011 01 Slowly loosen the radiator cap 15 Disconnect the overflow hose 5 from the radiator neck NOTE Refer to illustration on page 5 STEP 6 BD07M176 01 If equipped with a heater open the heater coolant valve STEP 7 BD07K006 01 Install a hose on the drain valve 1 and drain the radiator into a clean container that ho...

Page 38: ...til you can access the lower radiator hose clamp STEP 11 BD07K006 01 Loosen the clamp 4 on the lower radiator hose and remove the hose from the lower radiator connection NOTE Refer to illustration on page 5 STEP 12 BD07K006 01 Remove the cap 1 from the hydraulic reservoir Connect a vacuum pump to the hydraulic reservoir Start the vacuum pump STEP 13 BD07K006 01 Loosen and remove the upper 1 and lo...

Page 39: ...ADIATOR HOSE 4 LOWER RADIATOR HOSE 5 COOLANT RECOVERY HOSE 6 COOLANT RECOVERY BOTTLE 7 CLAMP 8 LOWER HINGE MOUNTING BRACKET 9 UPPER MOUNTING BRACKET 10 FAN BLADE 11 FAN SPACER 12 FAN GUARD 13 FAN SHROUD 14 SEAL 15 RADIATOR CAP 16 DRAIN VALVE 410 RADIATOR MOUNTING 1 15 9 2 9 5 6 14 8 13 3 7 12 10 11 4 7 16 ...

Page 40: ...TEP 16 After the radiator has been installed fill the cooling system See Section 1001 for the correct coolant mixture and quantity STEP 17 Start and run the engine until it reaches operating temperature and check for any leaks Stop the engine After the engine has cooled check the level of the cooling system and add coolant as required ...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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