Case IH MAXXUM 115 Service Manual Download Page 1

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MAXXUM

115 / MAXXUM

115 Multicontroller / MAXXUM

CVT 115

MAXXUM

125 / MAXXUM

125 Multicontroller / MAXXUM

CVT 125

MAXXUM

135 / MAXXUM

135 Multicontroller / MAXXUM

CVT 135

MAXXUM

145 / MAXXUM

145 Multicontroller / MAXXUM

CVT 145

MAXXUM

150 / MAXXUM

150 Multicontroller

Tier 4B (final)

Tractor

Part number 47938724

edition English

October 2015

SERVICE MANUAL

Printed

in U.S.A.

Case IH is a trademark registered in the United States and many

other countries, owned by or licensed to CNH Industrial N.V.,

its subsidiaries or affiliates.

Summary of Contents for MAXXUM 115

Page 1: ...controller MAXXUM CVT145 MAXXUM 150 MAXXUM 150Multicontroller Tier 4B final Tractor Part number 47938724 1st edition English October 2015 SERVICE MANUAL Printed in U S A 2015 CNH Industrial Osterreich...

Page 2: ...Multicontroller MAXXUM 125 MAXXUM 135 Multicontroller MAXXUM 135 MAXXUM 145 Multicontroller MAXXUM 145 MAXXUM 150 Multicontroller MAXXUM 150 MAXXUM CVT 115 MAXXUM CVT 125 MAXXUM CVT 135 MAXXUM CVT 14...

Page 3: ...controller North America F4DFE4134 B006 MAXXUM 125 North America F4DFE4133 B008 MAXXUM 125 Multicontroller North America F4DFE4133 B008 MAXXUM 135 North America F4DFE4132 B006 MAXXUM 135 Multicontroll...

Page 4: ...Powershift transmission 21 1 21 133 Semi Powershift transmission external controls 21 2 21 103 Semi Powershift transmission lubrication system 21 3 21 152 Semi Powershift transmission internal compon...

Page 5: ...speed rear Power Take Off PTO 31 2 31 116 Three speed rear Power Take Off PTO 31 3 31 142 Front Power Take Off PTO control 31 4 31 146 Front Power Take Off PTO 31 5 Brakes and controls 33 33 202 Hydra...

Page 6: ...7 1 Frames and ballasting 39 39 100 Frame 39 1 Steering 41 41 101 Steering control 41 1 41 106 Tie rods 41 2 41 200 Hydraulic control components 41 3 41 206 Pump 41 4 41 216 Cylinders 41 5 41 432 Auto...

Page 7: ...al system 55 15 55 512 Cab controls 55 16 55 035 Remote control valve electric control 55 17 55 051 Cab Heating Ventilation and Air Conditioning HVAC controls 55 18 55 050 Heating Ventilation and Air...

Page 8: ...INTRODUCTION 47938724 19 10 2015 1 Find manuals at https best manuals com...

Page 9: ...w to use and navigate through this manual 4 Safety rules 9 Safety rules Ecology and the environment 10 Basic instructions Shop and assembly 11 Torque 13 Conversion factors 15 Consumables Lubrications...

Page 10: ...mponents not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed o...

Page 11: ...ta specifications the functional data how it works the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating SAP coding into technical informati...

Page 12: ...tems on the machine Each Section is identified by a number 00 35 55 etc The Sections included in the manual will depend on the type and function of the machine that the manual is written for Each Sect...

Page 13: ...Separation X 73 Residue handling X 74 Cleaning X 75 Soil preparation Finishing 76 Secondary cleaning Destemmer 77 Seeding X 78 Spraying X 79 Planting X 80 Crop storage Unloading X 82 Front loader and...

Page 14: ...10 001 TECHNICAL DATA ENGINE Engine and crankcase General specification 10 001 D 40 A 10 4 FUNCTIONAL DATA ENGINE Engine and crankcase Dynamic description 10 001 C 30 A 10 6 SERVICE ENGINE Engine and...

Page 15: ...he chapters of the service manual After B there may be some additional information In this case it shows 01 which represents the Front block cover These options may be front rear left right hydraulic...

Page 16: ...h or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR...

Page 17: ...o not allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an...

Page 18: ...nstallation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact wi...

Page 19: ...he battery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you...

Page 20: ...3 N m 14 2 lb ft 31 5 N m 23 2 lb ft M10 48 7 N m 35 9 lb ft 26 8 N m 19 8 lb ft 43 8 N m 32 3 lb ft 69 5 N m 51 3 lb ft 38 2 N m 28 2 lb ft 62 5 N m 46 1 lb ft M12 85 N m 62 7 lb ft 46 7 N m 34 4 lb...

Page 21: ...INTRODUCTION ZEIL06CS0136F0A 2 ZEIL06CS0135F0A 3 47938724 19 10 2015 14...

Page 22: ...1 litre 1 057 US quart 1 US quart 0 9464 litre 1 cm cc 0 061 in 1 in 16 38 cm cc 1 m 35 31 ft 1 ft 0 028 m 1 ml 0 033 US fl oz 1 US fl oz 29 57 ml Mass 1 kg 2 204 lb 1 lb 0 4536 kg Torque 1 N m 0 737...

Page 23: ...TRACTION MAT 3540 n a Alternative transmission rear axle and hydraulic system oil front axle axle and hubs and front PTO gearbox oil CASE IH AKCELA NEXPLORE FLUID NOTE It is possible to mix CASE IH AK...

Page 24: ...24 5 L 6 5 US gal DEF AdBlue tank 39 5 L 10 4 US gal Cooling system 21 0 L 5 5 US gal Engine including filter 10 0 L 2 6 US gal 15 0 L 4 0 US gal Transmission Rear axle Hydraulics 62 0 L 16 4 US gal 4...

Page 25: ...MAXXUM CVT UNIT 115 125 135 145 4WD front hubs Class 4 axle Less brakes 3 6 L 0 95 US gal 4WD front hubs Class 4 axle With brakes 4 0 L 1 06 US gal Front Power Take Off PTO 0 5 L 0 13 US gal 47938724...

Page 26: ...r MAXXUM 115 MAXXUM 125 Multicontroller MAXXUM 125 MAXXUM 135 Multicontroller MAXXUM 135 MAXXUM 145 Multicontroller MAXXUM 145 MAXXUM 150 Multicontroller MAXXUM 150 MAXXUM CVT 115 MAXXUM CVT 125 MAXXU...

Page 27: ...cleaners and lines 10 3 10 254 Intake and exhaust manifolds and muffler 10 4 10 500 Selective Catalytic Reduction SCR exhaust treatment 10 5 10 400 Engine cooling system 10 6 10 414 Fan and drive 10 7...

Page 28: ...er MAXXUM 115 MAXXUM 125 Multicontroller MAXXUM 125 MAXXUM 135 Multicontroller MAXXUM 135 MAXXUM 145 Multicontroller MAXXUM 145 MAXXUM 150 Multicontroller MAXXUM 150 MAXXUM CVT 115 MAXXUM CVT 125 MAXX...

Page 29: ...MAXXUM 125 Multicontroller NA MAXXUM 125 NA MAXXUM 135 Multicontroller NA MAXXUM 135 NA MAXXUM 145 Multicontroller NA MAXXUM 145 NA MAXXUM 150 Multicontroller NA MAXXUM 150 NA Install 51 MAXXUM 115 Mu...

Page 30: ...eduction SCR muffler and cat alyst Remove 10 500 Prior operation Remove the left hand fuel tank see Fuel tank Remove 10 216 Prior operation Remove the coolant control valve see Coolant control valve R...

Page 31: ...W0149A Install the left hand rear wheel BAIL14TR00881AB 1 2 Drain the transmission oil A Remove the transmission housing drain plug and drain the transmission oil into a suitable container B Install t...

Page 32: ...get assistance to lift the component Failure to comply could result in death or seri ous injury W0086A Remove the right hand side rail NOTE Repeat this step for the left hand side BAIL13TR01649AB 6 Al...

Page 33: ...0935AB 9 10 Disconnect the alternator electrical connector Disconnect the in line electrical connector BAIL14TR00936AB 10 11 Remove the side panel mounting bracket BAIL14TR00937AB 11 12 Remove the sta...

Page 34: ...onnect the starter motor negative terminal 2 Disconnect the cab heater supply pipe 3 Detach the cab heater supply pipe BAIL14TR00885AB 14 15 Detach the cab heater supply pipe BAIL14TR00886AB 15 16 Dis...

Page 35: ...AVA 17 18 Disconnect the engine breather pipe BAIL14TR00888AB 18 19 1 Disconnect the brake fluid reservoir electrical con nector 2 Remove the brake fluid reservoir heat shield BAIL15TR00026AA 19 20 De...

Page 36: ...tion BAIL14TR00940AB 21 22 Remove the fuel line BAIL14TR00941AB 22 23 1 Disconnect the electrical connector 1 2 Detach the wiring harness 2 from the bracket 3 Remove the bracket BAIL14TR00943AB 23 24...

Page 37: ...air conditioning in line pipe 3 Disconnect the air conditioning compressor pipe NOTE Seal all openings using clean blanking caps BAIL14TR00946AB 26 27 Disconnect the ground cable Disconnect the in lin...

Page 38: ...connector 2 Detach the wiring harness from the clip 3 Cut the cable tie NOTICE Seal all openings using clean blanking plugs BAIL14TR00950AB 30 31 Remove the upper shroud BAIL14TR00951AB 31 32 1 Discon...

Page 39: ...53AB 33 34 Disconnect the air cleaner sensor electrical connec tors BAIL14TR00961AB 34 35 Disconnect the dosing module electrical connector BAIL14TR00954AB 35 36 Disconnect the nitrogen oxide NOx ampl...

Page 40: ...4AB 37 38 Disconnect the hood wiring harness in line electrical connector BAIL14TR00903AB 38 Vehicles with standard front axle 39 Remove the front wheel drive shaft guard front retain ing bolts BAIL14...

Page 41: ...the front wheel drive shaft A Detach the circlip 1 B Slide the front wheel drive shaft sleeve 2 BAIL14TR00966AB 42 43 Remove the front wheel drive shaft BAIL14TR00967AB 43 Vehicles with suspended fron...

Page 42: ...IL13TR00747AB 46 47 1 Using a suitable trolley jack support the front axle suspension arm 2 Remove the front axle suspension arm retaining bolts 3 Lower the suspension arm and remove the trolley jack...

Page 43: ...3352 under the transmission and secure to the right hand side of the transmission BAIL14TR00982AB 50 51 Secure the static part of the tractor splitting stand 380003352 to the left hand side of the tra...

Page 44: ...B 53 54 Install the larger wheeled part of the tractor splitting stand 380003352 to the front frame and support the weight of the tractor with splitting stand BAIL15TR00014AA 54 55 Tighten the alignme...

Page 45: ...ansmission right hand side retaining bolts BAIL13TR00797AB 57 58 Remove the engine to transmission left hand side re taining bolts BAIL15TR00016AA 58 59 Roll the front axle and engine assembly away fr...

Page 46: ...d result in death or seri ous injury W0398A WARNING Avoid injury Handle all parts carefully Do not place your hands or fingers between parts Use Personal Protective Equipment PPE as indicated in this...

Page 47: ...6 1 Install the engine to transmission upper retaining bolts 2 Torque to 285 315 Nm 210 232 lb ft NOTE The center bolt is unique in length BAIL13TR00798AB 3 7 Loosen the alignment bar bolt BAIL15TR000...

Page 48: ...om under the engine BAIL14TR00984AB 7 11 Remove the static part of the tractor splitting stand 380003352 from the left hand side of the transmis sion BAIL14TR00983AB 8 12 Remove the static part of the...

Page 49: ...o transmission lower inner re taining bolts 2 Torque to 285 315 Nm 210 232 lb ft BAIL14TR00968AB 11 Vehicles with suspended front axle 16 1 Using a suitable trolley jack raise and support the front ax...

Page 50: ...stall the front wheel drive shaft guard BAIL13TR01694AB 15 Vehicles with standard front axle 20 Install the front wheel drive shaft BAIL14TR00967AB 16 21 Connect the front wheel drive shaft A Slide th...

Page 51: ...stall the front wheel drive shaft guard rear retaining bolts BAIL14TR00956AB 19 24 Install the front wheel drive shaft guard front retaining bolts BAIL14TR00955AB 20 All vehicles 25 Connect the hood w...

Page 52: ...2 27 Connect the nitrogen oxide NOx amplifier electri cal connector Connect the air conditioning compressor in line electrical connector BAIL14TR00963AB 23 28 Connect the dosing module electrical conn...

Page 53: ...AIL14TR00953AB 26 31 1 Connect the in line electrical connector 2 Attach the wiring harness into the clips BAIL14TR00952AB 27 32 Install the upper shroud BAIL14TR00951AB 28 33 1 Connect the in line el...

Page 54: ...BAIL14TR00948AB 31 36 Connect the ground cable Connect the in line electrical connector Connect the fuel line BAIL14TR00947AB 32 37 1 Attach the electrical connector to the air condi tioning pipe 2 C...

Page 55: ...00945AB 34 39 Connect the in line electrical connector BAIL14TR00944AB 35 40 1 Install the bracket 2 Attach the wiring harness 2 to the bracket 3 Connect the electrical connector 1 BAIL14TR00943AB 36...

Page 56: ...8 43 Attach the brake fluid reservoir BAIL14TR00939AB 39 44 1 Connect the brake fluid reservoir electrical connec tor 2 Install the brake fluid reservoir heat shield BAIL15TR00026AA 40 45 Connect the...

Page 57: ...2 47 Connect the block heater electrical connector if equipped BAIL14TR00887AB 43 48 Attach the cab heater supply pipe BAIL14TR00886AB 44 49 1 Attach the cab heater supply pipe 2 Connect the cab heate...

Page 58: ...rter motor shield A Install the starter motor shield retaining bolts B Install new cable ties BAIL14TR00938AB 47 52 Install the side panel mounting bracket BAIL14TR00937AB 48 53 Connect the in line el...

Page 59: ...ipes BAIL14TR00883AB 51 56 Connect the oil cooler supply and return pipes BAIL14TR00882AB 52 Vehicles with front hitch 57 WARNING Heavy object ALWAYS use a hoist or get assistance to lift the componen...

Page 60: ...left hand fuel tank see Fuel tank Install 10 216 Next operation Install the selective catalytic reduction SCR muffler see Selective Catalytic Reduction SCR muffler and catalyst Install 10 500 Next op...

Page 61: ...Engine Engine and crankcase Calibrate the front suspension see Electronic module Central Control Unit CCU H1 Calibration procedures 55 640 47938724 19 10 2015 10 1 10 001 34...

Page 62: ...control valve Remove 10 500 WARNING Heavy objects Lift and handle all heavy components using lift ing equipment with adequate capacity Always support units or parts with suitable slings or hooks Make...

Page 63: ...B Install the drain plug and torque to 68 82 N m 50 60 lb ft BAIL14TR00962AB 1 2 Disconnect the oil cooler supply and return pipes BAIL14TR00882AB 2 3 Remove the oil cooler supply and return pipes BAI...

Page 64: ...nnector BAIL14TR00936AB 5 6 Remove the side panel mounting bracket BAIL14TR00937AB 6 7 Remove the starter motor shield A Cut the cable ties B Remove the starter motor shield retaining bolts BAIL14TR00...

Page 65: ...3 Detach the cab heater supply pipe BAIL14TR00885AB 9 10 Detach the cab heater supply pipe BAIL14TR00886AB 10 11 Disconnect the block heater electrical connector if fit ted BAIL14TR00887AB 11 12 Disc...

Page 66: ...luid reservoir electrical con nector 2 Remove the brake fluid reservoir heat shield BAIL15TR00026AA 14 15 Detach the brake fluid reservoir and position it to one side BAIL14TR00939AB 15 16 Disconnect...

Page 67: ...onnector 1 2 Detach the wiring harness 2 from the bracket 3 Remove the bracket BAIL14TR00943AB 18 19 Disconnect the A C compressor high pressure pipe and position it to one side BAIL14TR00970AB 19 20...

Page 68: ...Cut the cable tie NOTICE Seal all openings using clean blanking plugs BAIL14TR00950AB 22 23 1 Disconnect the in line electrical connector 2 Detach the wiring harness from the clip BAIL14TR00952AB 23 2...

Page 69: ...1 Detach the wiring harness from the clips 2 Disconnect the in line electrical connector BAIL14TR00964AB 27 28 Detach the engine emission filter A Disconnect the engine emission hose 1 from the bottom...

Page 70: ...e BAIL14TR00974AB 29 30 1 Disconnect the coolant line from the DEF ADBLUE dosing module 2 Disconnect the DEF ADBLUE lines from the DEF ADBLUE dosing module BAIL14TR00975AB 30 31 Remove the air cleaner...

Page 71: ...turbocharger electrical connector BAIL14TR00978AB 34 35 1 Disconnect the exhaust flap to turbocharger clamp 2 Remove the turbocharger mounting bracket re taining bolts BAIL14TR00987AB 35 36 1 Remove t...

Page 72: ...frame retaining nuts BAIL14TR00989AB 37 38 Remove the engine upper frame retaining bolts BAIL14TR00990AB 38 39 Using suitable lifting equipment remove the engine upper frame and diesel oxidation cata...

Page 73: ...ition it to one side BAIL15TR00021AA 41 42 Remove the engine rear frame right hand side retain ing bolts BAIL15TR00022AA 42 43 Remove the engine rear frame BAIL15TR00023AA 43 44 Disconnect the steerin...

Page 74: ...ne lifting eyes 380200013 BAIL07APH141BVA 45 46 Remove the engine to transmission lower inner retain ing bolts BAIL14TR00968AB 46 47 Remove the engine to transmission lower outer retain ing bolts BAIL...

Page 75: ...tractor splitting stand 380003352 to the left hand side o the transmission NOTICE The weight of the vehicle must be supported by the static part of the tractor splitting stand 380003352 BAIL14TR00983A...

Page 76: ...Remove the engine to transmission upper retaining bolts BAIL13TR00798AB 53 54 Remove the engine to transmission right hand side retaining bolts BAIL13TR00797AB 54 55 Remove the engine to transmission...

Page 77: ...Engine Engine and crankcase 56 Remove the engine from the transmission BAIL13TR00795AB 56 47938724 19 10 2015 10 1 10 001 50...

Page 78: ...Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A WARNING Avoid injury Handle all parts carefully Do not place your hands or fingers...

Page 79: ...t hand side retaining bolts 2 Torque to 285 315 Nm 210 232 lb ft BAIL13TR00797AB 3 5 A Install the engine to transmission upper retaining bolts B Torque to 285 315 Nm 210 232 lb ft NOTE The center bol...

Page 80: ...Nm 210 232 lb ft BAIL14TR00968AB 6 8 Install the smaller wheeled part of the tractor splitting stand 380003352 under the engine BAIL15TR00025AA 7 9 Remove the support from the rear of the vehicle BAI...

Page 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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Summary of Contents for MAXXUM 115

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Case IH MAXXUM 115, Service Manual, Page: 1 / 81

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Summary of Contents for MAXXUM 115

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