Case IH Farmall 105U Pro EP Page 789 Service Manual Download

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Electrical systems - Harnesses and connectors

Wiring harnesses - Electrical schematic sheet 24 - CAN bus 1 and
ELECTRO HYDRAULIC REMOTE VALVES – CAN bus

Component

Connector

Description

A-023

X-699

Electro Hydraulic Remote (EHR) valve 3 – Rear implement

A-024

X-700

Electro Hydraulic Remote (EHR) valve 4 – Rear implement

A-057

X-937

Engine Control Unit (ECU)

A-063

X-450

Instrument cluster

A-076

X-698

Electro Hydraulic Remote (EHR) valve 2 – Front implement

A-079

X-697

Electro Hydraulic Remote (EHR) valve 1 – Front implement

A-090

X-200

Central Control Unit (CCU)

A-092

X-504

Transmission Control Unit (TCU)

A-100

X-524

Electronic Front Hitch (EFH) control unit

J-020

X-376

Diagnostic socket (CAN bus 1)

J-021

X-336

Diagnostic socket (CAN bus 2)

J-022

X-067

Diagnostic socket (ZF)

R-016

X-702

CAN bus termination resistor

Z-011

X-388

Remote valve joystick

Additional connectors:

X-001

X-346

X-388

X-944

Wire color codes

Black

Green

Pink

Blue

Light Brown

Brown

Orange

Light Green

Red

Grey

Light Blue

WH White

Yellow

Violet

47735452 03/07/2014

55.2 [55.100] / 60

Summary of Contents for Farmall 105U Pro EP

Page 1: ...P Farmall 105U Pro EP Farmall 115U Pro EP SERVICE MANUAL Farmall 95U Pro EP Farmall 105U Pro EP Farmall 115U Pro EP Tractor Part number 47735452 English July 2014 Copyright 2014 CNH Industrial Osterreich GmbH All Rights Reserved 1 1 SERVICE MANUAL ...

Page 2: ...SERVICE MANUAL Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 EN ...

Page 3: ...Link Product Engine Product Market Product Engine Farmall 105U Pro EP Europe F5DFL413J A003 Farmall 115U Pro EP Europe F5DFL413H A006 Farmall 95U Pro EP Europe F5DFL413K A003 47735452 03 07 2014 ...

Page 4: ...emi Powershift transmission lubrication system 21 3 21 152 Semi Powershift transmission internal components 21 4 21 902 Field road group 21 5 21 900 Hydraulic pump drive 21 6 21 109 Transmission cooler and lines 21 7 Four Wheel Drive 4WD system 23 23 202 Electro hydraulic control 23 1 Front axle system 25 25 100 Powered front axle 25 1 25 102 Front bevel gear set and differential 25 2 25 108 Final...

Page 5: ...35 35 000 Hydraulic systems 35 1 35 300 Reservoir cooler and filters 35 2 35 104 Fixed displacement pump 35 3 35 106 Variable displacement pump 35 4 35 204 Remote control valves 35 5 35 114 Three point hitch control valve 35 6 35 160 Front hitch controls and lines 35 7 Steering 41 41 200 Hydraulic control components 41 1 Wheels 44 44 520 Rear wheels 44 1 Cab climate control 50 50 200 Air condition...

Page 6: ... 15 55 522 Cab Power Take Off PTO controls 55 16 55 048 Rear Power Take Off PTO control system 55 17 55 032 Trailer brake electrical system 55 18 55 035 Remote control valve electric control 55 19 55 036 Hydraulic system control 55 20 55 050 Heating Ventilation and Air Conditioning HVAC control system 55 21 55 130 Rear three point hitch electronic control system 55 22 55 160 Front hitch electronic...

Page 7: ...47735452 03 07 2014 ...

Page 8: ...INTRODUCTION 47735452 03 07 2014 1 ...

Page 9: ...eword How to use and navigate through this manual 4 Foreword Ecology and the Environment 9 Safety rules 10 Torque 14 Basic instructions 16 Conversion factors 18 Consumables Lubrications and Coolants 19 Capacities 21 47735452 03 07 2014 2 ...

Page 10: ...ons of its distribution chain including without limitation national regional or local dealers reject any responsibility for damages due to the anomalous behavior of parts and or components not approved by the manufacturer himself including those used for the servicing or repair of the product manufactured or marketed by the Manufacturer In any case no warranty is given or attributed on the product...

Page 11: ...ata specifications the functional data how it works the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating SAP coding into technical information you will be able to search and retrieve just the right piece of technical information you need to resolve that customer s concern on his machine This is made possible by attaching 3 categories to ...

Page 12: ...stems on the machine Each Section is identified by a number 00 35 55 etc The Sections included in the manual will depend on the type and function of the machine that the manual is written for Each Section has a Contents page listed in alphabetic numeric order This table illustrates which Sections could be included in a manual for a particular product PRODUCT Tractors Vehicles with working arms bac...

Page 13: ...2 Separation X 73 Residue handling X 74 Cleaning X 75 Soil preparation Finishing 76 Secondary cleaning Destemmer 77 Seeding X 78 Spraying X 79 Planting X 80 Crop storage Unloading X 82 Front loader and bucket X X 83 Telescopic single arm X X 84 Booms dippers and buckets X X 86 Dozer blade and arm X X 88 Accessories X X X X X 89 Tools X X X X X 90 Platform cab bodywork and decals X X X X 47735452 0...

Page 14: ...e 10 001 TECHNICAL DATA ENGINE Engine and crankcase General specification 10 001 D 40 A 10 4 FUNCTIONAL DATA ENGINE Engine and crankcase Dynamic description 10 001 C 30 A 10 6 SERVICE ENGINE Engine and crankcase Remove 10 001 F 10 A 10 8 DIAGNOSTIC ENGINE Engine and crankcase Troubleshooting 10 001 G 40 A 10 10 INDEX The Chapter Index lists in alphabetical order all the types of information called...

Page 15: ...the chapters of the service manual After B there may be some additional information In this case it shows 01 which represents the Front block cover These options may be front rear left right hydraulic mechanical etc C corresponds to the type of information listed in the chapter contents Technical Data Functional Data Diagnos tic or Service A and B are also shown in the page numbering on the page f...

Page 16: ...them contain substances which may be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining off used engine coolant mixtures engine gearbox and hydraulic oils brake fluids etc Do not mix drained brake fluids or fuels with lubricants Store them safely until they can be disposed of in a proper way...

Page 17: ... if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY NOTICE Install new decals if the old decals are destroyed lost painted over or cannot be read When parts are replaced that have decals make sure you install a new decal with each new part MACHINE SAFETY NOTICE Notice indicates a situation which if n...

Page 18: ...mmended by the accumulator manufacturer Take care not to exceed the maximum allowed pressure of the accumulator After any check or adjustment check for leakages or gas in the hoses or pipes SAFETY RULES General guidelines Carefully follow specified repair and maintenance procedures When appropriate use P P E Personal Protective Equipment Do not wear rings wristwatches jewellery unbuttoned or loose...

Page 19: ...quest the assistance of an operator in the driver s seat The operator must maintain visual contact with the service technician at all times If operating outside the workshop position the machine on a flat surface and lock in position If working on a slope lock the machine in position Move to a flat area as soon as is safely possible Damaged or bent chains or cables are unreliable Do not use them f...

Page 20: ... manufacturer Periodically check the rims and tires for damage Stand away from at the side of the tire when checking inflation pressure Do not use parts of recovered wheels as incorrect welding brazing or heating may weaken and eventually cause damage to the wheel Never cut or weld a rim mounted with an inflated tire Deflate the tire before removing any objects that may be jammed in the tire tread...

Page 21: ... 3 N m 14 2 lb ft 31 5 N m 23 2 lb ft M10 48 7 N m 35 9 lb ft 26 8 N m 19 8 lb ft 43 8 N m 32 3 lb ft 69 5 N m 51 3 lb ft 38 2 N m 28 2 lb ft 62 5 N m 46 1 lb ft M12 85 N m 62 7 lb ft 46 7 N m 34 4 lb ft 76 5 N m 56 4 lb ft 121 N m 89 2 lb ft 66 5 N m 49 0 lb ft 108 9 N m 80 3 lb ft M14 135 N m 99 6 lb ft 74 2 N m 54 7 lb ft 121 5 N m 89 6 lb ft 193 N m 142 3 lb ft 106 1 N m 78 3 lb ft 173 7 N m 1...

Page 22: ...INTRODUCTION ZEIL06CS0136F0A 2 ZEIL06CS0135F0A 3 47735452 03 07 2014 15 ...

Page 23: ...lip on double lip seals with grease insert the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mallet whilst inserting the seal check that it is perpendicular to the seat once settled make sure that it makes contact with the thrust element if required to prevent damaging the seal lip on the shaft position a protective guard during installation operations O R...

Page 24: ...TICE If welding must be performed on the unit the battery ground cable must be disconnected from the battery The electronic monitoring system and charging system will be damaged if this is not done SPARE PARTS Only use CNH Original Parts or CASE IH Parts Only genuine spare parts guarantee the same quality duration and safety as original parts as they are the same parts that are assembled during st...

Page 25: ...e 1 litre 1 057 US quart 1 US quart 0 9464 litre 1 cm cc 0 061 in 1 in 16 38 cm cc 1 m 35 31 ft 1 ft 0 028 m 1 ml 0 033 US fl oz 1 US fl oz 29 57 ml Mass 1 kg 2 204 lb 1 lb 0 4536 kg Torque 1 N m 0 7376 lb ft 1 lb ft 1 3558 N m Power 1 kW 1 358 Hp 1 Hp 0 746 kW Pressure 1 bar 100 kPa 1 bar 14 505 psi 1 psi 0 06894 bar Temperature 1 C 1 8 x C 32 F 1 F 0 56 x F 32 C Flow 1 l min 0 2642 US gpm 1 US g...

Page 26: ...nd the hydraulic system of your tractor Although the oil is 90 biodegradable it is important to follow safe handling and disposal practices The CASE IH AKCELA TSM BIO oil is available from your authorised dealer Biodegradable oil should not be used in conjunction with other oils Use the following procedure to replace standard oil with biodegradable lubricant 1 Operate the tractor until the oil tha...

Page 27: ... in a country where antifreeze is not available use clean water premixed with 5 chemical inhibitor The inhibitor is available from your authorised dealer Lubrications and Coolant Specifications Recommended fluids and applications CIH specification International specification Engine oil CASE IH AKCELA UNITEK NO 1 SBL CJ 4 SAE 10W 40 MS 3521 API CJ 4 Transmission oil rear axle oil and steering oil C...

Page 28: ...nsmission oil rear axle oil steering oil 45 l 11 9 US gal Hydraulic system oil 44 l 11 6 US gal Front axle differential 9 5 l 2 5 US gal Front axle hubs Class 1 5 axle less brakes 1 2 l 0 3 US gal Front axle hubs Class 1 5 axle with brakes 1 6 l 0 4 US gal Front Power Take Off PTO 0 4 l 0 1 US gal Brake fluid 0 6 l 0 2 US gal Antifreeze for air trailer brake 0 5 l 0 1 US gal 47735452 03 07 2014 21...

Page 29: ...INTRODUCTION 47735452 03 07 2014 22 ...

Page 30: ...SERVICE MANUAL Engine Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 10 ...

Page 31: ...10 10 216 Fuel tanks 10 1 10 254 Intake and exhaust manifolds and muffler 10 2 10 501 Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 10 3 10 414 Fan and drive 10 4 47735452 03 07 2014 10 ...

Page 32: ...Engine 10 Fuel tanks 216 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 10 1 10 216 1 ...

Page 33: ...Contents Engine 10 Fuel tanks 216 SERVICE Fuel tank Remove 3 Install 5 47735452 03 07 2014 10 1 10 216 2 ...

Page 34: ...n death or serious injury W0904A Prior operation Remove the battery See Battery Remove 55 302 Remove the left hand side rear wheel See Rear wheels Remove 44 520 1 Remove the steps on the left hand side of the cab See also Cab Remove 90 150 2 Open the bolt and drain the fuel from the fuel tank NOTE Place a container of suitable capacity below the fuel tank 3 Disconnect the electrical connector 1 fr...

Page 35: ...nents us ing lifting equipment with adequate capacity Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Put a jack below the fuel tank 11 Remove the bolts 1 and the thick washers SS13H208 5 12 Remove the clamps 1 and the fuel pipes SVIL13TR00644AB 6 13 Remove the fuel tank...

Page 36: ... or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Position the fuel tank with a jack near the fixing points SVIL13TR00643AB 1 2 Connect the fuel pipes NOTE Fix the fuel pipes with the clamps 1 SVIL13TR00644AB 2 3 Position the fuel tank on the correct place 4 Fix the fuel tank with the bolts 1 and the thick washers SS13H20...

Page 37: ...e 4WD cover with the bolts 7 Fix the air operated trailer brake pipe with clamps and nuts SS13H207 5 8 Install the bolts 1 SS13H206 6 9 Connect the electrical connector 1 of the fuel tank sensor SVIL13TR00646AB 7 10 Fill in the fuel See also Capacities 47735452 03 07 2014 10 1 10 216 6 ...

Page 38: ...e steps on the left hand side of the cab See also Cab Install 90 150 Next operation Install the left hand side rear wheel See Rear wheels Install 44 520 Install the battery See Battery Install 55 302 47735452 03 07 2014 10 1 10 216 7 ...

Page 39: ...Index Engine 10 Fuel tanks 216 Fuel tank Install 5 Fuel tank Remove 3 47735452 03 07 2014 10 1 10 216 8 ...

Page 40: ...Engine 10 Intake and exhaust manifolds and muffler 254 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 10 2 10 254 1 ...

Page 41: ...Contents Engine 10 Intake and exhaust manifolds and muffler 254 SERVICE Exhaust pipes Remove 3 Install 4 47735452 03 07 2014 10 2 10 254 2 ...

Page 42: ...tanders Failure to comply could result in death or serious injury W0398A 1 Remove the nuts 1 2 Remove the cover 2 SVIL13TR00921AB 1 3 Open the clamp 1 SVIL13TR00920AB 2 4 Fix the exhaust pipe with two lifting slings and a crane NOTICE Clap the exterior mirror backwards before using the crane 5 Remove the bolts 1 on the support SVIL13TR00919AB 3 6 Remove the exhaust pipe Next operation Install the ...

Page 43: ...ure the work area is clear of all bystanders Failure to comply could result in death or serious injury W0398A Prior operation Remove the exhaust pipe See Exhaust pipes Remove 10 254 1 Position the exhaust pipe with a crane 2 Fix the exhaust pipe with the bolts 1 on the support SVIL13TR00919AB 1 3 Tighten the clamp 1 SVIL13TR00920AB 2 4 Install the cover 2 5 Fix the cover 2 with the nuts 1 SVIL13TR...

Page 44: ...Index Engine 10 Intake and exhaust manifolds and muffler 254 Exhaust pipes Install 4 Exhaust pipes Remove 3 47735452 03 07 2014 10 2 10 254 5 ...

Page 45: ...47735452 03 07 2014 10 2 10 254 6 ...

Page 46: ...Engine 10 Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 501 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 10 3 10 501 1 ...

Page 47: ...aust treatment 501 TECHNICAL DATA Diesel Particulate Filters DPF Torque 3 General specification Installation measurements 4 FUNCTIONAL DATA Diesel Particulate Filters DPF Dynamic description manual regeneration of the diesel particulate filter DPF 6 47735452 03 07 2014 10 3 10 501 2 ...

Page 48: ...40 5 to 49 5 4 14 to 5 12 30 2 to 36 9 2 DPF filter first section temperature sensor M 14x1 5 40 5 to 49 5 4 14 to 5 12 30 2 to 36 9 3 Pressure pipe fitting on turbine side M 14x1 5 40 5 to 49 5 4 14 to 5 12 30 2 to 36 9 4 Pressure pipe fitting on muffler side M 12x1 5 27 to 33 2 80 to 3 42 20 1 to 24 6 5 Lambda sensor M 18x1 5 45 to 55 4 66 to 5 70 33 6 to 41 6 Air temperature sensor M 12x1 5 15 ...

Page 49: ...e Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment Diesel Particulate Filters DPF General specification Installation measurements MOIL12APL104 1 47735452 03 07 2014 10 3 10 501 4 ...

Page 50: ... sleeve 14 to the exhaust pipe 8 Clamp retaining the middle part 6 end part 7 9 Clamp retaining the middle part 6 initial part 5 10 Band with the set fixing holes 11 Band with the adjustable fixing holes 12 Threaded bushings screwing them in or out enables changing the adjustment distance 3 13 Grub screw fixing the bushing 12 14 Filter outlet union it is inserted on the exhaust pipe 15 Union joini...

Page 51: ...e start of automatic regeneration if set is highlighted with the following warning light blinking on the dashboard and the same symbol appears every 5 minutes on the central monitor with the word ON combined with a single beep On concluding the operation the symbol appears with the word OFF When the level of soot exceeds a certain level the electronic control unit asks you to proceed with manual f...

Page 52: ...reatment DPF to be regenerated High severity Automatic regeneration inhibited only start of forced re generation with control DCAPLT5NE059S3A 3 DPF damaged Technical support required Automatic and forced regeneration inhibited DCAPLT5NE060S3A 4 47735452 03 07 2014 10 3 10 501 7 ...

Page 53: ...he switch 3 on the symbol D a number of consecutive times until the monitor shows the symbol of the filter S1 Press the switch 2 on the symbol B If manual filter regeneration is required the monitor will automatically display START with the symbol of the filter Press the switch 2 on the symbol B to move on to the message WAIT Filter regeneration now commences In this phase if everything proceeds n...

Page 54: ...L and a single acoustic signal After 2 seconds the control unit goes back into the situation at the start of regeneration START From this situation after restoring the necessary conditions to carry out the operation it is necessary to press the switch 2 on the symbol B to restart the regeneration procedure 47735452 03 07 2014 10 3 10 501 9 ...

Page 55: ...mbol D to display the screen S2 then press button B YES automatic regeneration of the filter INHIBITED NO automatic regeneration of the filter ENABLED It is possible to change the setting status by moving with the direction keys of the switch 3 on the symbols C and D to pass from yes to no and vice versa then confirm by pressing the switch 2 on the symbol B If automatic regeneration is disabled th...

Page 56: ...st treatment 501 Diesel Particulate Filters DPF Dynamic description manual regeneration of the diesel particulate filter DPF 6 Diesel Particulate Filters DPF General specification Installation measurements 4 Diesel Particulate Filters DPF Torque 3 47735452 03 07 2014 10 3 10 501 11 ...

Page 57: ...47735452 03 07 2014 10 3 10 501 12 ...

Page 58: ...Engine 10 Fan and drive 414 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 10 4 10 414 1 ...

Page 59: ...e 120 A alternator 3 Install 120 A alternator 4 Remove 200 A alternator 5 Install 200 A alternator 6 Belt tensioner Remove 120 A alternator 7 Install 120 A alternator 8 Remove 200 A alternator 9 Install 200 A alternator 10 47735452 03 07 2014 10 4 10 414 2 ...

Page 60: ...ot bolt 3 and the retaining nut 4 Loosen the retaining nut 4 5 Loosen the screw in the slot of the belt tensioner 2 6 Loosen the counter nut of the adjusting screw 1 7 Turn the adjusting screw 1 counter clockwise Re lieve the tension from the poly V belt 8 Remove the poly V belt SS13A814 2 Next operation Belt Install 120 A alternator 10 414 47735452 03 07 2014 10 4 10 414 3 ...

Page 61: ... The screw in the slot of the belt tensioner 2 always has to be at the stop position only a single setting option for the belt tensioning 4 Tighten the pivot bolt 3 with the retaining nut to a torque of 50 0 Nm 36 9 lb ft 5 Tighten the retaining nut 4 6 Tighten the screw 2 to a torque of 50 0 Nm 36 9 lb ft 7 Turn the adjusting screw 1 two full turns counter clockwise 8 Tighten the counter nut of t...

Page 62: ...e idler wheel to allow the lifting of the sledge preparation for the unlatching of the sledge NOTE Do not fully loosen the screw 2 For a secure lifting of the sledge the screw 2 should hold with some thread turns in the bore 6 Use a suitable tool for the lifting and the unlatching of the sledge Fully loosen the screw 2 7 Turn the adjusting screw 1 counter clockwise in order that the unlatched sled...

Page 63: ...sion NOTE The sledge for the idler wheel 2 always has to be locked in place only a single setting option for the belt tensioning 3 Tighten the screw of the idler wheel 2 to a torque of 46 0 Nm 33 9 lb ft 4 Turn the adjusting screw 1 two full turns counter clockwise 5 Tighten the counter nut of the adjusting screw 1 to a torque of 30 0 Nm 22 1 lb ft SS13A816 2 6 Install the cover 7 Tighten the moun...

Page 64: ...r operation Belt Remove 120 A alternator 10 414 1 Remove the retaining nut 1 2 Remove the screw in the slot of the belt tensioner 2 3 Remove the belt tensioner SS13A813 1 Next operation Belt tensioner Install 120 A alternator 10 414 47735452 03 07 2014 10 4 10 414 7 ...

Page 65: ...or operation Belt tensioner Remove 120 A alternator 10 414 1 Install the belt tensioner with the retaining nut 1 2 Install the screw in the slot of the belt tensioner 2 SS13A813 1 Next operation Belt Install 120 A alternator 10 414 47735452 03 07 2014 10 4 10 414 8 ...

Page 66: ... 10 414 Alternator Remove 200 A alternator 55 301 1 The mounting bolt 1 gets removed during the prior operation of removing the alternator 2 Remove the mounting bolt 2 and remove the belt ten sioner SS13A815 1 Next operation Belt tensioner Install 200 A alternator 10 414 47735452 03 07 2014 10 4 10 414 9 ...

Page 67: ...Install the belt tensioner with the mounting bolt 1 NOTE The mounting bolt 1 gets tightened during the in stallation of the alternator 2 Install the mounting bolt 2 3 Tighten the mounting bolt 2 to a torque of 26 0 Nm 19 2 lb ft SS13A815 1 Next operation Belt Install 200 A alternator 10 414 47735452 03 07 2014 10 4 10 414 10 ...

Page 68: ...20 A alternator 4 Belt Remove 120 A alternator 3 Belt Remove 200 A alternator 5 Belt tensioner Install 120 A alternator 8 Belt tensioner Install 200 A alternator 10 Belt tensioner Remove 120 A alternator 7 Belt tensioner Remove 200 A alternator 9 47735452 03 07 2014 10 4 10 414 11 ...

Page 69: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 70: ...SERVICE MANUAL Clutch Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 18 ...

Page 71: ...Contents Clutch 18 18 112 Slip clutch or flywheel damper 18 1 47735452 03 07 2014 18 ...

Page 72: ...Clutch 18 Slip clutch or flywheel damper 112 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 18 1 18 112 1 ...

Page 73: ...Contents Clutch 18 Slip clutch or flywheel damper 112 TECHNICAL DATA Flywheel damper Torque 3 47735452 03 07 2014 18 1 18 112 2 ...

Page 74: ...Clutch Slip clutch or flywheel damper Flywheel damper Torque SVIL14TR00015AA 1 Reference Description Torque 1 Bolt 32 Nm 24 lb ft 47735452 03 07 2014 18 1 18 112 3 ...

Page 75: ...Index Clutch 18 Slip clutch or flywheel damper 112 Flywheel damper Torque 3 47735452 03 07 2014 18 1 18 112 4 ...

Page 76: ...47735452 03 07 2014 18 1 18 112 5 ...

Page 77: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 78: ...SERVICE MANUAL Transmission Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 21 ...

Page 79: ...ift transmission external controls 21 2 21 103 Semi Powershift transmission lubrication system 21 3 21 152 Semi Powershift transmission internal components 21 4 21 902 Field road group 21 5 21 900 Hydraulic pump drive 21 6 21 109 Transmission cooler and lines 21 7 47735452 03 07 2014 21 ...

Page 80: ...Transmission 21 Semi Powershift transmission 111 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 21 1 21 111 1 ...

Page 81: ...2 Overview 13 Static description 14 Mechanical schema 16 SERVICE Semi Powershift transmission Pressure test Transmission system pressure 30 Pressure test Powershift clutches 33 Transmission housing cover Remove 45 Disassemble 46 Assemble 47 Install 49 Gear housing Disconnect gearbox housing range housing 50 Connect gearbox housing range housing 51 Intermediate housing Remove 52 Install 54 47735452...

Page 82: ...ial tools NOTE The operations described in this section can only be carried out with the ESSENTIAL tools indicated by an X To work in safety to obtain the best technical results and to save both time and energy you should also use the other special tool we recommend below You should also use the relevant locally manufactured devices This manual contains the construction drawings for these devices ...

Page 83: ...Transmission Semi Powershift transmission SS11J088 1 SS11J089 2 SS13G377 3 47735452 03 07 2014 21 1 21 111 4 ...

Page 84: ...Transmission Semi Powershift transmission SS13G376 4 47735452 03 07 2014 21 1 21 111 5 ...

Page 85: ...ing 22 Bolt 23 Powershift input speed sensor 24 Ball 25 Dowel pin 26 Bolt 27 Ball 28 Ball 29 Dowel pin 30 seal 31 Bolt 32 O Ring 33 Bolt 34 Powershift output speed sensor 35 Bolt 36 Clamp 37 Screw plug 38 Screw plug 39 seal 40 seal 41 Gear Case 42 Nut 43 Stud bolt 44 Bolt 45 Stud bolt 46 Nut 47 Nut 48 Stud bolt 49 Oil drain plug 50 Clamp 51 Bolt 52 Breather 53 Selector shaft 54 O Ring 55 Retainer ...

Page 86: ...Transmission Semi Powershift transmission SS13F110 1 47735452 03 07 2014 21 1 21 111 7 ...

Page 87: ...Transmission Semi Powershift transmission 47735452 03 07 2014 21 1 21 111 8 ...

Page 88: ...p drive 3 Synchronized gearbox 4 Rear axle with field range and road range 5 All wheel drive 6 Brake housing 7 Final drive with planetary gears 8 Shift lever for the engine Power Take Off PTO the ground speed PTO and the stationary PTO 9 Shift lever for the field range and the road range 10 Control lever for the hand brake 47735452 03 07 2014 21 1 21 111 9 ...

Page 89: ... 12 Shift lever for the 1st 2nd gear synchronization 13 Shift lever for the 540 1000 PTO 14 Shift lever for the ECONOMIC NORMAL PTO 15 Drive for the system pressure pump of the gearbox and for the steering pump 16 Drive for the hydraulic pump 17 Air breather transmission 47735452 03 07 2014 21 1 21 111 10 ...

Page 90: ... 4 Clutch G solenoid valve 5 Clutch F solenoid valve 6 Clutch B solenoid valve 7 Clutch D solenoid valve 8 Rear Power Take Off PTO solenoid valve 9 Clutch C solenoid valve 10 Powershift Input speed sensor 11 Clutch A solenoid valve 12 Transmission oil pressure switch 13 Powershift Output speed sensor 14 Gearbox Output speed sensor 15 Speed sensor for the rear PTO 47735452 03 07 2014 21 1 21 111 11...

Page 91: ...the 540 1000 power take off PTO 6 Connecting sleeve on the engine PTO version 7 Powershift clutch C main clutch 8 Powershift clutch A 9 Powershift clutch G main clutch 10 Powershift clutch F 11 Powershift clutch D 12 Powershift clutch B 13 Idler gear for the pump drive 14 Countershaft 15 Synchronizer for 3rd gear and 4th gear 16 Hollow shaft 17 Jackshaft 18 Main shaft 19 Synchronizer for 2nd gear ...

Page 92: ...sure port for front power take off PTO 10 Pressure measuring point for the F coupling 11 Pressure measuring point for the G coupling 12 Pressure measuring point for the B coupling 13 Pressure measuring point for the D coupling 14 Pressure measuring point for the rear PTO coupling 15 Pressure measuring point for the C coupling 16 Pressure measuring point for differential locks 17 Pressure measuring...

Page 93: ...e Multicontroller or with the pro grammable AUTO shift with adjustable shift point Power shuttle clutches with electrohydraulic closure and thrust spring opening Control via the steering column switch or via the button switch on the Multicontroller forward reverse Main gearbox 1st 2nd gear synchronized 3rd 4th gear synchronized Range transmission field range and road range dog clutch shift mechani...

Page 94: ... rear axle drives have splash lubrication POSSIBLE ADDITIONAL EQUIPMENT Gear dependent PTO ground speed PTO with dog clutch shift and connection for mechanical control TRANSMISSION HYDRAULICS The power shuttle has a combined circuit for control lubrication and cooling Refer Semi Powershift transmission lubrication system Hydraulic schema 21 103 and Hydraulic systems Static description 35 000 47735...

Page 95: ...V Field shift or road shift V Rear axle differential VI Hydraulic pump drive VII Power take off 540 1000 VIII Engine power take off PTO ground speed PTO IX Four wheel drive X Planetary gears and multi disc brake 1 Powershift input speed sensor 2 Powershift output speed sensor 3 Gearbox speed sensor 4 Speed sensor for the rear PTO A Transmission input shaft n 2200 RPM 47735452 03 07 2014 21 1 21 11...

Page 96: ...Transmission Semi Powershift transmission SS13E004 1 47735452 03 07 2014 21 1 21 111 17 ...

Page 97: ...wer flow first powershift ratio forwards first synchronized gear road range 1 Powershift input speed sensor 2 Powershift output speed sensor 3 Gearbox speed sensor 4 Speed sensor for the rear PTO A Transmission input shaft n 2200 RPM 47735452 03 07 2014 21 1 21 111 18 ...

Page 98: ...Transmission Semi Powershift transmission SS13E005 2 47735452 03 07 2014 21 1 21 111 19 ...

Page 99: ...er flow first powershift ratio forwards first synchronized gear field range 1 Powershift input speed sensor 2 Powershift output speed sensor 3 Gearbox speed sensor 4 Speed sensor for the rear PTO A Transmission input shaft n 2200 RPM 47735452 03 07 2014 21 1 21 111 20 ...

Page 100: ...Transmission Semi Powershift transmission SS13E006 3 47735452 03 07 2014 21 1 21 111 21 ...

Page 101: ...ansmission Semi Powershift transmission SS13A999 4 Representation of the power flow first powershift ratio forwards A Transmission input shaft n 2200 RPM B Countershaft 47735452 03 07 2014 21 1 21 111 22 ...

Page 102: ...ansmission Semi Powershift transmission SS13E007 5 Representation of the power flow second powershift ratio forwards A Transmission input shaft n 2200 RPM B Countershaft 47735452 03 07 2014 21 1 21 111 23 ...

Page 103: ...ansmission Semi Powershift transmission SS13E008 6 Representation of the power flow third powershift ratio forwards A Transmission input shaft n 2200 RPM B Countershaft 47735452 03 07 2014 21 1 21 111 24 ...

Page 104: ...ansmission Semi Powershift transmission SS13E009 7 Representation of the power flow fourth powershift ratio forwards A Transmission input shaft n 2200 RPM B Countershaft 47735452 03 07 2014 21 1 21 111 25 ...

Page 105: ...ransmission Semi Powershift transmission SS13E010 8 Representation of the power flow first powershift ratio reverse A Transmission input shaft n 2200 RPM B Countershaft 47735452 03 07 2014 21 1 21 111 26 ...

Page 106: ...ansmission Semi Powershift transmission SS13E011 9 Representation of the power flow second powershift ratio reverse A Transmission input shaft n 2200 RPM B Countershaft 47735452 03 07 2014 21 1 21 111 27 ...

Page 107: ...ansmission Semi Powershift transmission SS13E012 10 Representation of the power flow third powershift ratio reverse A Transmission input shaft n 2200 RPM B Countershaft 47735452 03 07 2014 21 1 21 111 28 ...

Page 108: ...ansmission Semi Powershift transmission SS13E013 11 Representation of the power flow fourth powershift ratio reverse A Transmission input shaft n 2200 RPM B Countershaft 47735452 03 07 2014 21 1 21 111 29 ...

Page 109: ...her actions first remove the supply line NOTE Make sure that the pressure sensor battery is in a charged state Then perform a calibration Switch the pres sure sensor to the 60 bar 870 psi measurement range SS13K193 1 2 You can read off all settings on the DATAR software for channels A to D from the subsequent Scope images You can also apply these settings to your DATAR Test conditions for the tran...

Page 110: ...from Forward 1 to Forward 2 5 Switch of powershift ratio from Forward 2 to Forward 3 6 Switch of powershift ratio from Forward 3 to Forward 4 7 Switch from Forward travel to Reverse travel 8 Switch of powershift ratio from Reverse 4 to Reverse 3 9 Switch of powershift ratio from Reverse 3 to Reverse 2 10 Switch of powershift ratio from Reverse 2 to Reverse 1 47735452 03 07 2014 21 1 21 111 31 ...

Page 111: ...ressure in the accumulator NOTE After each activation or deactivation of the individual system consumers the system pressure can drop more or less steeply However after a certain period of time the system pressure must revert to the initial value If the pressure does not return to its initial value this shows that there is an abnormal leak on the consumer 47735452 03 07 2014 21 1 21 111 32 ...

Page 112: ...ate Then perform a calibration Switch the pres sure sensor to the 60 bar 870 psi measurement range SS13K194 1 2 The solenoid valves of powershift clutches G F B and D are on the top of the powershift transmission Re move the service plates in the cab floor to gain easy access to these ports Powershift clutches A and C are on the right hand side of the powershift transmission 3 Connect the current ...

Page 113: ... Both clutches are open the transmission is in neutral the tractor is stationary b The system closes both clutches in a controlled manner the clutches are in the sliding phase the tractor starts to move c Both clutches are in a fully closed state the tractor is in motion d Both clutches are open again transmission in neutral tractor remains stationary 1 Current through the solenoid valve for clutc...

Page 114: ...t present Second gear road range and second powershift ra tio Push the shuttle lever into the Forward position to move off Then press the neutral button to stop again SS13K183 3 1 Current through the solenoid valve for clutch D 2 Hydraulic pressure in clutch D 3 Current through the solenoid valve for clutch A 4 Hydraulic pressure in clutch A 47735452 03 07 2014 21 1 21 111 35 ...

Page 115: ...nt present Second gear road range and third powershift ratio Push the shuttle lever into the Forward position to move off Then press the neutral button to stop again SS13K184 4 1 Current through the solenoid valve for clutch C 2 Hydraulic pressure in clutch C 3 Current through the solenoid valve for clutch B 4 Hydraulic pressure in clutch B 47735452 03 07 2014 21 1 21 111 36 ...

Page 116: ...t present Second gear road range and fourth powershift ratio Push the shuttle lever into the Forward position to move off Then press the neutral button to stop again SS13K185 5 1 Current through the solenoid valve for clutch D 2 Hydraulic pressure in clutch D 3 Current through the solenoid valve for clutch B 4 Hydraulic pressure in clutch B 47735452 03 07 2014 21 1 21 111 37 ...

Page 117: ...nt present Second gear road range and first powershift ratio Push the shuttle lever into the Reverse position to move off Then press the neutral button to stop again SS13K186 6 1 Current through the solenoid valve for clutch C 2 Hydraulic pressure in clutch C 3 Current through the solenoid valve for clutch F 4 Hydraulic pressure in clutch F 47735452 03 07 2014 21 1 21 111 38 ...

Page 118: ...t present Second gear road range and second powershift ra tio Push the shuttle lever into the Reverse position to move off Then press the neutral button to stop again SS13K187 7 1 Current through the solenoid valve for clutch D 2 Hydraulic pressure in clutch D 3 Current through the solenoid valve for clutch F 4 Hydraulic pressure in clutch F 47735452 03 07 2014 21 1 21 111 39 ...

Page 119: ...nt present Second gear road range and third powershift ratio Push the shuttle lever into the Reverse position to move off Then press the neutral button to stop again SS13K188 8 1 Current through the solenoid valve for clutch C 2 Hydraulic pressure in clutch C 3 Current through the solenoid valve for clutch G 4 Hydraulic pressure in clutch G 47735452 03 07 2014 21 1 21 111 40 ...

Page 120: ...t present Second gear road range and fourth powershift ratio Push the shuttle lever into the Reverse position to move off Then press the neutral button to stop again SS13K189 9 1 Current through the solenoid valve for clutch D 2 Hydraulic pressure in clutch D 3 Current through the solenoid valve for clutch G 4 Hydraulic pressure in clutch G 47735452 03 07 2014 21 1 21 111 41 ...

Page 121: ...e the system closes both main clutches D and C in a controlled manner The system pressurizes main clutch C up to a certain pressure in order to support clutch D torque distribution The system then deactivates main clutch C again the clutches are in the sliding phase the tractor starts to move c The clutch pedal moves in the fully engaged direction Main clutch D is initially still in the modulation...

Page 122: ... range and first powershift ratio Push the shuttle lever into the Forward position to move off Shift into the second powershift ratio third powershift ratio and fourth powershift ratio Then press the neutral button to stop again SS13K191 11 1 Hydraulic pressure in clutch C blue 2 Hydraulic pressure in clutch A red 3 Hydraulic pressure in clutch D green 4 Hydraulic pressure in clutch B brown 477354...

Page 123: ... range and first powershift ratio Push the shuttle lever into the Reverse position to move off Shift into the second powershift ratio third powershift ratio and fourth powershift ratio Then press the neutral button to stop again SS13K192 12 1 Hydraulic pressure in clutch C blue 2 Hydraulic pressure in clutch G red 3 Hydraulic pressure in clutch D green 4 Hydraulic pressure in clutch F brown 477354...

Page 124: ...n housing cover Remove Prior operation Cab Remove 90 150 1 From the gearbox cover remove the bolts and the nuts 2 Remove the gearbox cover 62 SVIL13TR00140AB 1 Next operation Transmission housing cover Disassemble 21 111 47735452 03 07 2014 21 1 21 111 45 ...

Page 125: ...sing cover Remove 21 111 1 Loosen the screw 57 2 Remove the shift finger 56 SVIL13TR00268AB 1 3 Release circlip 55 from its position 4 Remove the selector shaft 53 SVIL13TR00269AB 2 5 Remove the O ring 54 SVIL13TR00270AB 3 Next operation Transmission housing cover Assemble 21 111 47735452 03 07 2014 21 1 21 111 46 ...

Page 126: ...11 1 Fit the O ring 54 into the ring groove of the selector shaft SVIL13TR00270AB 1 2 Fit the selector shaft 53 into the cover hole 3 Insert the circlip 55 SVIL13TR00269AB 2 4 Spray the screw with LOCTITE 243 5 Secure the shift finger 56 with the bolt 57 Tighten plug to 68 Nm 50 lb ft SVIL13TR00415AB 3 47735452 03 07 2014 21 1 21 111 47 ...

Page 127: ...Transmission Semi Powershift transmission 6 Fit the breather 52 SVIL13TR00416AB 4 Next operation Transmission housing cover Install 21 111 47735452 03 07 2014 21 1 21 111 48 ...

Page 128: ...the four stud bolts 59 refit these stud bolts SVIL13TR00439AB 1 2 Coat the sealing surfaces with LOCTITE 518 3 Fit the cover 62 NOTE The shift finger 57 must engage in the synchro nizer 4 Install the bolts and the nuts Tighten the bolts and the nuts to 46 Nm 34 lb ft SVIL13TR00441AB 2 Next operation Cab Install 90 150 47735452 03 07 2014 21 1 21 111 49 ...

Page 129: ...Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Remove the bolts and the nuts 2 Disconnect the gearbox housing 41 from the interme diate housing 15 SVIL13TR00141AB 1 Next operation Gear housing Connect gearbox housing range housing 21 111 47735452 03 07 2014 21 1 21 111 ...

Page 130: ...g 21 111 1 Insert the bushing 380 2 Install the dowels 25 and 29 SVIL13TR00432AB 1 3 Coat the sealing surfaces with LOCTITE 518 4 Connect the gearbox housing to the intermediate hous ing Secure the gearbox housing with the bolts and the nuts Tighten the bolts and the nuts to 185 Nm 136 lb ft SVIL13TR00433AB 2 SVIL13TR00434AB 3 47735452 03 07 2014 21 1 21 111 51 ...

Page 131: ...eration Gear housing Disconnect gearbox housing range housing 21 111 1 Loosen the pressure line 141 SVIL13TR00143AB 1 2 Remove the connectors 140 and 142 3 Remove the pressure line SVIL13TR00145AB 2 4 Remove the grease line 121 SVIL13TR00144AB 3 47735452 03 07 2014 21 1 21 111 52 ...

Page 132: ...nnector 123 SVIL13TR00146AB 4 6 Remove the grease line 127 Remove the connector 128 SVIL13TR00147AB 5 7 Loosen the bolt connection 8 Lift up the intermediate housing 15 SVIL13TR00148AB 6 Next operation Hydraulic pump drive gears Disassemble 21 900 47735452 03 07 2014 21 1 21 111 53 ...

Page 133: ...t the contact surfaces of both housings with LOCTITE 518 2 Attach the intermediate housing 15 to the range hous ing 3 Tighten the screws to 185 Nm 136 lb ft SVIL13TR00431AB 1 4 Fit the grease line 127 Fit the connector 128 SVIL13TR00147AB 2 5 Fit the fitting 122 Fit the connector 123 SVIL13TR00146AB 3 47735452 03 07 2014 21 1 21 111 54 ...

Page 134: ...ission 6 Fit the grease line 121 SVIL13TR00144AB 4 7 Fit the pressure line 141 8 Fit the connectors 140 and 142 SVIL13TR00145AB 5 Next operation Gear housing Connect gearbox housing range housing 21 111 47735452 03 07 2014 21 1 21 111 55 ...

Page 135: ...ical schema 16 Semi Powershift transmission Overview 9 Semi Powershift transmission Overview 12 Semi Powershift transmission Overview 13 Semi Powershift transmission Pressure test Powershift clutches 33 Semi Powershift transmission Pressure test Transmission system pressure 30 Semi Powershift transmission Special tools 3 Semi Powershift transmission Static description 14 Transmission housing cover...

Page 136: ...Transmission 21 Semi Powershift transmission external controls 133 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 21 2 21 133 1 ...

Page 137: ... controls 133 FUNCTIONAL DATA Semi Powershift transmission external controls Exploded view 4 Transmission control valve Overview 7 SERVICE Transmission control Remove Control cable gear shift 9 Install Control cable gear shift 13 47735452 03 07 2014 21 2 21 133 2 ...

Page 138: ...47735452 03 07 2014 21 2 21 133 3 ...

Page 139: ...utch A solenoid valve 85 Bolt 86 Solenoid valve for the rear differential lock 87 Four Wheel Drive 4WD solenoid valve 88 Union 89 Hydraulic tube 90 Fitting 91 Union 92 Hydraulic tube 93 Union 94 Clutch D solenoid valve 95 Clutch B solenoid valve 96 Clutch F solenoid valve 97 Clutch G solenoid valve 98 Solenoid valve for rear power take off 47735452 03 07 2014 21 2 21 133 4 ...

Page 140: ...Transmission Semi Powershift transmission external controls SS13E022 1 47735452 03 07 2014 21 2 21 133 5 ...

Page 141: ...Transmission Semi Powershift transmission external controls 47735452 03 07 2014 21 2 21 133 6 ...

Page 142: ...de and on the right hand side of the transmission housing 1 Clutch G solenoid valve Y 060 2 Clutch F solenoid valve Y 059 3 Clutch B solenoid valve Y 025 4 Clutch D solenoid valve Y 054 5 Clutch C solenoid valve Y 053 6 Clutch A solenoid valve Y 024 INA 2 Specifications Solenoid valve type Proportional pressure regulating valve Nominal voltage 12 V 15 47735452 03 07 2014 21 2 21 133 7 ...

Page 143: ...ance 5 2 Ω 5 at 20 C 68 F Ambient temperature 30 80 C 22 176 F Oil temperature 25 100 C 13 212 F Nominal flow 0 0 25 0 l min 0 0 0 9 cfm Regulated pressure 0 20 bar 0 290 psi Inlet pressure maximum 60 bar 870 psi Tightening torque for each mounting bolt 5 5 Nm 0 5 4 1 lb ft 47735452 03 07 2014 21 2 21 133 8 ...

Page 144: ...operation Remove the right hand rear wheel See Rear wheels Remove 44 520 1 Remove the bolts 1 and the nuts 2 2 Remove the rubber cover SS14D098 1 3 Remove the bolts 1 4 Remove the fixing plates 5 Remove the floor mat SVIL13TR00636AB 2 6 Remove the bolts 1 7 Remove the cover 2 SS14D088 3 47735452 03 07 2014 21 2 21 133 9 ...

Page 145: ... gear lever NOTE The diameter of the fixing bolt should be 9 5 mm 0 37 in SVIL13TR00647AB 5 10 Remove the fixing bolt from the Power Take Off PTO range lever 1 Remove the Power Take Off PTO range lever 11 Remove the six bolts from the trim panel 2 12 Lift up the trim panel SS14A153 6 13 Remove the bolts 1 SS14D089 7 47735452 03 07 2014 21 2 21 133 10 ...

Page 146: ...xing bolt into the holes of the gear selector levers NOTE The diameter of the fixing bolt should be 9 5 mm 0 37 in 17 Remove the clevis pins 1 SS14D094 9 18 Remove the bolts 1 SS14D087 10 19 Remove the clevis pins 1 20 Remove the clevis 2 from both control cables 21 Remove the nuts 3 from both control cables SS14D091 11 47735452 03 07 2014 21 2 21 133 11 ...

Page 147: ...owershift transmission external controls 22 Remove the nuts 4 SS14D092 12 23 Remove the bolts 1 24 Remove the control cable SS14D095 13 Next operation Transmission control Install 21 133 47735452 03 07 2014 21 2 21 133 12 ...

Page 148: ...ol cable gear shift Prior operation Transmission control Remove 21 133 1 Remove the clevis 2 the nuts 3 the nuts 4 and the plate 5 from the control cable SS14D096 1 2 Install the control cable 3 Fit the bolts 1 SS14D095 2 4 Install the clevis pins 1 SS14D094 3 47735452 03 07 2014 21 2 21 133 13 ...

Page 149: ...vis with the nuts NOTE Make sure that the distance A between the middle of the hole in the clevis and the plate is 154 mm 6 06 in SS14D097 5 8 Install the clevis pins 1 SS14D091 6 9 Install the bolts 1 10 Tighten the bolts to 23 N m 17 lb ft SS14D087 7 11 Remove the fixing bolts from the gear selector levers and the gear lever 47735452 03 07 2014 21 2 21 133 14 ...

Page 150: ...nel 1 with the bolts SS14D090 8 14 Install the bolts 1 SS14D089 9 15 Fix the trim panel 2 with the bolts 16 Install the Power Take Off PTO range lever 1 Fix the Power Take Off PTO range lever with the fixing bolt SS14A153 10 17 Install the rubber cover 1 SVIL13TR00648AB 11 47735452 03 07 2014 21 2 21 133 15 ...

Page 151: ...s 1 SS14D088 12 20 Install the floor mat 21 Install the fixing plates 22 Install the bolts 1 SVIL13TR00636AB 13 23 Install the rubber cover 24 Install the bolts 1 and the nuts 2 SS14D098 14 Next operation Install the right hand rear wheel See Rear wheels Install 44 520 47735452 03 07 2014 21 2 21 133 16 ...

Page 152: ... controls 133 Semi Powershift transmission external controls Exploded view 4 Transmission control Install Control cable gear shift 13 Transmission control Remove Control cable gear shift 9 Transmission control valve Overview 7 47735452 03 07 2014 21 2 21 133 17 ...

Page 153: ...47735452 03 07 2014 21 2 21 133 18 ...

Page 154: ...Transmission 21 Semi Powershift transmission lubrication system 103 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 21 3 21 103 1 ...

Page 155: ... TECHNICAL DATA Semi Powershift transmission lubrication system General specification 3 Accumulator General specification 4 FUNCTIONAL DATA Semi Powershift transmission lubrication system Hydraulic schema 6 Static description 8 Exploded view 10 47735452 03 07 2014 21 3 21 103 2 ...

Page 156: ...e rear at a normal oil level 30 Permitted angle to the left and to the right at a normal oil level 30 Permitted angle to the front and to the rear in combination at a normal oil level 30 Pressure lubrication point 1 at an engine rpm of 2200 RPM 1 5 bar 21 8 psi Pressure lubrication point 2 at an engine rpm of 2200 RPM 0 7 bar 10 1 psi 47735452 03 07 2014 21 3 21 103 3 ...

Page 157: ...S gal Filling gas Nitrogen 15 bar 1 218 psi 14 Filling gas pressure at 20 C 68 F 11 bar 1 160 psi 14 Operating temperature 30 80 C 22 176 F Maximum service pressure 120 bar 1740 psi Depending on the production date the accumulator is filled at 15 bar 218 psi or 11 bar 160 psi See the decal on the accumulator 47735452 03 07 2014 21 3 21 103 4 ...

Page 158: ...Transmission Semi Powershift transmission lubrication system 47735452 03 07 2014 21 3 21 103 5 ...

Page 159: ...take off clutch PTO 36 Power Take Off PTO clutch brake 37 System pressure control valve 38 Front power take off clutch solenoid valve 39 Front PTO clutch 40 Electric parking brake solenoid valves EPB 41 Spring energy cylinder EPB 42 Front differential lock solenoid valve if fitted 43 Front axle differential lock cylinder 44 Hydraulic pump 14 cm 0 85 in Hydraulic systems Hydraulic schema 35 000 45 ...

Page 160: ...Transmission Semi Powershift transmission lubrication system SS13A221 1 47735452 03 07 2014 21 3 21 103 7 ...

Page 161: ... Off PTO shaft and clutch 5 Power Take Off PTO clutch 6 Lubrication oil to transmission shafts and clutches A B C D F and G 7 Clutch C and A 8 Clutch D and B 9 Clutch G and F 10 Lubrication oil pressure limiter valve 11 Lubrication oil to distributor rear axle 12 Lubrication oil to differential and differential lock 13 Lubrication oil to layshaft 14 Lubrication oil to bevel gear pinion bearings 15...

Page 162: ...Transmission Semi Powershift transmission lubrication system SS13A640 1 47735452 03 07 2014 21 3 21 103 9 ...

Page 163: ...3 Union 124 Union 125 Lubrication line 126 Union 127 Lubrication line 128 Union 129 Screw plug 130 O ring 131 Spring 132 Pistons 133 Transmission oil pressure switch 134 O ring 135 O ring 136 Transmission Oil Temp Sensor 137 seal 138 Screw plug 139 Pressure regulator valve 19 bar 140 Union 141 Pressure line 19 bar 142 Union 47735452 03 07 2014 21 3 21 103 10 ...

Page 164: ...Transmission Semi Powershift transmission lubrication system SS13E023 1 47735452 03 07 2014 21 3 21 103 11 ...

Page 165: ...Transmission Semi Powershift transmission lubrication system 47735452 03 07 2014 21 3 21 103 12 ...

Page 166: ...cation system Static description 8 Accumulator General specification 4 Semi Powershift transmission lubrication system Exploded view 10 Semi Powershift transmission lubrication system General specification 3 Semi Powershift transmission lubrication system Hydraulic schema 6 47735452 03 07 2014 21 3 21 103 13 ...

Page 167: ...47735452 03 07 2014 21 3 21 103 14 ...

Page 168: ...Transmission 21 Semi Powershift transmission internal components 152 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 21 4 21 152 1 ...

Page 169: ...utch Disassemble Clutch A C 31 Range clutch Assemble Clutch A C 37 Range clutch Disassemble Clutch B D 46 Range clutch Assemble Clutch B D 52 Transmission internal controls Remove Third fourth gear shift 61 Remove First second gear shift 63 Install First second gear shift 64 Install Third fourth gear shift 65 Adjust First second gear shift and third fourth gear shift 67 Transmission drive and driv...

Page 170: ...47735452 03 07 2014 21 4 21 152 3 ...

Page 171: ...98 Blank Plug 199 Clutch shaft B D clutch 200 Journal 201 Adjuster return plate 202 Rectangular ring 203 Journal 204 Gear 205 Retainer Ring 206 Closing disk 207 Friction plate 208 Wave spring 209 Separator plate 210 Piston clutch C 211 O Ring 212 O Ring 213 Retainer Ring 214 Thrust bearing 215 Belleville spring 216 Guide ring 217 Needle bearing 218 Rectangular ring 38x2 219 Piston carrier 220 O Ri...

Page 172: ...Transmission Semi Powershift transmission internal components SS13G086 1 47735452 03 07 2014 21 4 21 152 5 ...

Page 173: ...tion plate 283 Wave spring 284 Separator plate 285 Piston clutch G 286 O Ring 287 O Ring 288 Piston carrier 289 Rectangular ring 38x2 290 O Ring 291 O Ring 292 Piston clutch F 293 Separator plate 294 Wave spring 295 Friction plate 296 Closing disk 297 Retainer Ring 298 Guide ring 299 Pressure spring 300 Guide ring 301 Needle bearing 302 Thrust bearing 303 Retainer Ring 304 Washer 305 Journal 306 G...

Page 174: ...Transmission Semi Powershift transmission internal components SS13E025 1 47735452 03 07 2014 21 4 21 152 7 ...

Page 175: ...Sleeve 358 Journal 359 Thrust washer 360 Gear 361 Needle bearing 362 Liner 363 Ring spacer 364 Synchronizer 365 Gear 366 Ring spacer 367 Liner 368 Needle bearing 369 Thrust washer 370 Gear 371 Spacer Sleeve 372 Countershaft 373 Ring 374 Washer 375 Ring 376 Journal 377 Adjuster return plate 378 Retainer Ring 379 Bolt 380 Bushing 381 Jackshaft 382 Shutter 383 Retaining ring 384 Retainer Ring 385 Jou...

Page 176: ...Transmission Semi Powershift transmission internal components SS13E026 1 47735452 03 07 2014 21 4 21 152 9 ...

Page 177: ...Transmission Semi Powershift transmission internal components 47735452 03 07 2014 21 4 21 152 10 ...

Page 178: ...gear can remain in the housing when you lift the clutch shaft A C SVIL14TR00076AA 1 3 Remove the bearing 272 from the range housing SVIL13TR00170AB 2 4 Remove the bearing 309 from the intermediate hous ing NOTE Be careful with the adjustment disks SVIL13TR00171AB 3 Next operation Clutch Reverser clutch Disassemble clutch F G 21 152 Clutch Range clutch Disassemble Clutch A C 21 152 Clutch Range clu...

Page 179: ...unting device to prevent slippage of the gear 204 of the clutch K1 K2 NOTE Produce the mounting device in accordance with the technical drawing Refer tor Semi Powershift trans mission Special tools 21 111 SVIL13TR00442AB 2 3 Position all three clutch shafts on the lifting device 380200445 X Secure the clutch shafts with the bracket 4 Lift the clutches together into the intermediate housing 5 If yo...

Page 180: ...aring sits in place SVIL13TR00444AB 4 7 Insert the bearing 238 into the drive shaft 243 until the bearing sits in place SVIL13TR00445AB 5 8 Slide on the pre assembled drive shaft SVIL13TR00446AB 6 9 Install the bearing 246 SVIL13TR00447AB 7 Next operation Clutch Adjust Clutch shafts 21 152 47735452 03 07 2014 21 4 21 152 13 ...

Page 181: ...g Measurement A e g 149 350 mm 5 880 in NOTE Take measurements at various points to determine the mean value SVIL13TR00448AB 1 2 Measure dimension B from the flange surface to the drill base of the intermediate housing pump drive Measurement B e g 151 580 mm 5 968 in SVIL13TR00449AB 2 Example calculation Dimension B 151 580 mm 5 968 in Dimension A 149 350 mm 5 880 in Axial play 0 020 0 100 mm 0 00...

Page 182: ...ng outer ring Measurement A e g 133 250 mm 5 246 in NOTE Take measurements at various points to determine the mean value SVIL13TR00452AB 5 8 Measure dimension B from the flange surface to the drill base of the intermediate housing pump drive Measurement B e g 135 050 mm 5 317 in SVIL13TR00453AB 6 Example calculation Dimension B 135 050 mm 5 317 in Dimension A 133 250 mm 5 246 in Axial play 0 020 0...

Page 183: ...1 SVIL13TR00454AB 7 10 Insert the bearing outer ring 200 into the intermedi ate housing NOTE Adjust the axial play of the clutch shaft K5 K6 ac cording to the clutch shaft K3 4 See illustrations 5 to 8 SVIL13TR00456AB 8 Next operation Intermediate housing Install 21 111 47735452 03 07 2014 21 4 21 152 16 ...

Page 184: ...utch Reverser clutch Disassemble clutch F G Prior operation Clutch Remove 21 152 1 Remove the rectangular rings 271 and 311 SVIL13TR00150AB 1 2 Remove the bearing 272 SVIL13TR00151AB 2 3 Remove the disc holder 273 SVIL13TR00152AB 3 47735452 03 07 2014 21 4 21 152 17 ...

Page 185: ... 6 Release circlip 280 from its position 7 Remove the closing disc 281 Remove the disc set SVIL13TR00154AB 5 8 Preload the thrust spring 278 with the bushing 380xxxxxx 9 Release circlip 274 from its position 10 Remove any loose components SVIL13TR00155AB 6 11 Remove the piston carrier 288 SVIL13TR00156AB 7 47735452 03 07 2014 21 4 21 152 18 ...

Page 186: ...nd 287 SVIL13TR00158AB 9 15 Preload the disc set clutch F 16 Release circlip 297 from its position 17 Remove the closing disc 296 Remove the disc set SVIL13TR00159AB 10 18 Remove the piston 292 19 Remove the needle bearing 301 NOTE The needle bearing can also remain on the shaft when you lift the piston carrier SVIL13TR00160AB 11 47735452 03 07 2014 21 4 21 152 19 ...

Page 187: ...0 Remove the O rings 290 and 291 SVIL13TR00161AB 12 21 Remove the guide rings and the thrust spring 299 SVIL13TR00162AB 13 22 Remove the rectangular rings 289 SVIL13TR00163AB 14 23 Remove the thrust bearing 302 SVIL13TR00164AB 15 47735452 03 07 2014 21 4 21 152 20 ...

Page 188: ...rclips 303 25 Remove the disc 304 SVIL13TR00165AB 16 26 Press off the gear 306 via the intermediate shaft SVIL13TR00166AB 17 27 Remove both bearing outer rings 305 and 307 SVIL13TR00167AB 18 28 Remove the inner bearing ring 307 SVIL13TR00168AB 19 47735452 03 07 2014 21 4 21 152 21 ...

Page 189: ...sion Semi Powershift transmission internal components 29 Remove the inner bearing ring 309 SVIL13TR00169AB 20 Next operation Clutch Reverser clutch Assemble clutch F G 21 152 47735452 03 07 2014 21 4 21 152 22 ...

Page 190: ...a suitable tube to press the bearing inner ring 309 onto the clutch shaft SVIL13TR00465AB 1 2 Use a suitable tube to press the bearing inner ring 307 onto the clutch shaft SVIL13TR00466AB 2 3 Use a suitable bushing to insert the two bearing outer rings 307 and 305 into the gear 306 until the two bearing outer rings sit in place SVIL13TR00467AB 3 47735452 03 07 2014 21 4 21 152 23 ...

Page 191: ...ks However you must check the bearing clearance SVIL13TR00469AB 5 8 Check the bearing adjustment of 0 02 0 05 mm 0 001 0 002 in NOTE Before you check the bearing adjustment position the bearing inner ring 305 against the circlip To perform this step tap a rubber hammer 306 on the gear NOTE Use the relevant disk to correct any deviations from the necessary adjustment value Refer to the figure 5 SVI...

Page 192: ...yer the friction disks and the steel disks alter nately Start with a steel disk SVIL13TR00472AB 9 13 Install the closing disk 296 14 Position the circlip 297 in the ring groove of the pis ton carrier SVIL13TR00473AB 10 Adjust the disk clearance to 3 80 4 30 mm 0 15 0 17 in 15 Press together the disk set 16 Measure the dimension I from the front face of the piston carrier to the closing disk Measur...

Page 193: ...mm 0 19 in SVIL13TR00475AB 12 Example calculation Dimension I 9 00 mm 0 35 in Dimension II 4 90 mm 0 19 in Difference disk clearance 4 10 mm 0 16 in NOTE If there is a deviation from the required disk clearance use an appropriate circlip 297 to correct this deviation 19 Fit the circlip 303 SVIL13TR00165AB 13 20 Install the thrust bearing 302 SVIL13TR00164AB 14 47735452 03 07 2014 21 4 21 152 26 ...

Page 194: ...ctangular rings interlock in place Align the rectangular rings centrally SVIL13TR00163AB 16 24 Align the pre assembled disk set on the gear SVIL13TR00156AC 17 25 Pre load the disk set equally with the mounting device NOTE Produce the mounting device in accordance with the technical drawing See Semi Powershift transmis sion Special tools 21 111 26 Remove the pre tensioned disk set SVIL13TR00477AB 1...

Page 195: ...ust bearing SVIL13TR00162AB 19 28 Fit the pre assembled pressure cylinder until the pre assembled pressure cylinder sits in place SVIL13TR00478AB 20 29 Fit the needle bearing 276 SVIL13TR00479AB 21 30 Install the guide ring 279 Install the thrust spring 278 Install the guide ring 277 NOTE Ensure that the guide rings are in the correct posi tion Install the guide ring with a curved internal diamete...

Page 196: ...aded Remove the parts carefully Failure to comply could result in minor or mod erate injury C0147A Preload the thrust spring 380200374 with the bushing 34 Insert the circlip SVIL13TR00482AB 24 35 Remove the mounting device SVIL13TR00483AB 25 36 Fit the circlip 274 NOTE Install and adjust the disk set clutch G in the same way as steps 12 to 18 SVIL13TR00484AB 26 47735452 03 07 2014 21 4 21 152 29 ...

Page 197: ...8 39 Grease the ring grooves of the rectangular rings 271 and 311 in the intermediate shaft with industrial Vaseline 40 Fit the rectangular rings so that the rectangular rings interlock in place Align the rectangular rings centrally SVIL13TR00150AB 29 Next operation Clutch Install 21 152 Clutch Adjust Clutch shafts 21 152 47735452 03 07 2014 21 4 21 152 30 ...

Page 198: ...Clutch Range clutch Disassemble Clutch A C Prior operation Clutch Remove 21 152 1 Remove the rectangular rings 248 SVIL13TR00002AB 1 2 Remove the gear 204 SVIL13TR00003AB 2 3 Remove the bearing 203 from the gear SVIL13TR00004AB 3 47735452 03 07 2014 21 4 21 152 31 ...

Page 199: ...sion Compressed springs have potentially danger ous stored energy Always assemble and dis assemble properly Failure to comply could result in death or seri ous injury W0356A Preload the cup washers with bushing 380xxxxxx 8 Release circlip 213 from its position SVIL13TR00007AB 6 9 Remove the piston carrier 219 with the following parts the thrust bearing 214 the cup washers 215 and the guide ring 21...

Page 200: ...iston 210 SVIL13TR00009AB 8 11 Remove the O rings 211 and 212 SVIL13TR00010AB 9 12 Release circlip 227 from its position 13 Remove the closing disc 226 Remove the disc set clutch A SVIL13TR00011AB 10 14 Remove the piston 222 SVIL13TR00012AB 11 47735452 03 07 2014 21 4 21 152 33 ...

Page 201: ...ings 220 and 221 SVIL13TR00013AB 12 16 Remove the guide rings and the thrust spring 229 17 Remove the needle bearing 231 SVIL13TR00014AB 13 18 Remove the rectangular rings 218 SVIL13TR00015AB 14 19 Remove the thrust bearing 232 SVIL13TR00016AB 15 47735452 03 07 2014 21 4 21 152 34 ...

Page 202: ...Release both circlips 233 and 234 21 Remove the adjustment disc 235 SVIL13TR00017AB 16 22 Remove the gear 237 SVIL13TR00018AB 17 23 Remove both bearing outer rings 236 SVIL13TR00019AB 18 24 Remove the bearing 236 SVIL13TR00020AB 19 47735452 03 07 2014 21 4 21 152 35 ...

Page 203: ...ransmission Semi Powershift transmission internal components 25 Remove the bearing 238 SVIL13TR00021AB 20 Next operation Clutch Range clutch Assemble Clutch A C 21 152 47735452 03 07 2014 21 4 21 152 36 ...

Page 204: ... 1 Use a suitable tube to press the bearing 238 onto the clutch shaft 239 SVIL13TR00486AB 1 2 Use a suitable tube to press the bearing inner ring 236 onto the clutch shaft SVIL13TR00487AB 2 3 Use a suitable bushing to press the two bearing outer rings 236 into the gear until the two bearing outer rings sit in place SVIL13TR00488AB 3 47735452 03 07 2014 21 4 21 152 37 ...

Page 205: ... can use the existing adjustment disks However you must check the bearing clearance SVIL13TR00490AB 5 8 Check the bearing adjustment of 0 02 0 05 mm 0 001 0 002 in NOTE Before you check the bearing adjustment position the bearing inner ring 236 against the circlip To perform this step tap a rubber hammer 237 on the gear NOTE Use the relevant disk to correct any deviations from the necessary adjust...

Page 206: ...stall the O rings 211 and 212 into the ring grooves of the piston clutch C 210 NOTE The piston design does not include a purging valve SVIL13TR00010AB 9 14 Install the piston clutch C 210 in the piston carrier so that the piston sits in place SVIL13TR00493AB 10 15 Install the disk set of the clutch A short disk carrier side NOTE Layer the friction disks and the steel disks alter nately Start with ...

Page 207: ...on carrier to the closing disk Measurement I e g 9 50 mm 0 37 in SVIL13TR00474AB 13 20 Move the closing disk upward until the closing disk sits in place on the circlip 21 Determine dimension II Measurement II e g 5 40 mm 0 21 in SVIL13TR00496AB 14 Example calculation Dimension I 9 50 mm 0 37 in Dimension II 5 40 mm 0 21 in Difference disk clearance 4 10 mm 0 16 in NOTE If there is a deviation from...

Page 208: ...ust bearing 232 SVIL13TR00016AB 16 24 Fit the needle bearing 231 SVIL13TR00497AB 17 25 Grease the ring grooves of the rectangular rings 218 with industrial Vaseline 26 Fit the rectangular rings so that the rectangular rings interlock in place Align the rectangular rings SVIL13TR00015AB 18 47735452 03 07 2014 21 4 21 152 41 ...

Page 209: ...Special tools 21 111 29 Remove the pre tensioned disk set SVIL13TR00498AB 20 30 Install the guide ring 230 Install the thrust spring 229 Install the guide ring 228 NOTE Ensure that the guide rings are in the correct posi tion Install the guide ring with a curved internal diameter so that the guide ring faces the thrust bearing SVIL13TR00014AC 21 31 Fit the pre assembled pressure cylinder until the...

Page 210: ...ll the guide ring 216 The radius of the guide ring must face upward SVIL13TR00501AB 24 34 Install the cup washer set 215 NOTE See also figure 26 SVIL13TR00502AB 25 35 Image Belleville washers 215 217 Needle BearingDrive shaft 239 Guide ring 216 Piston 210 Piston carrier 219 SS13F115 26 47735452 03 07 2014 21 4 21 152 43 ...

Page 211: ...re to comply could result in minor or mod erate injury C0147A Use the bushing 380200374 to pre tension the thrust springs and the cup washers 39 Insert the circlip SVIL13TR00504AB 28 40 Remove the mounting device SVIL13TR00505AB 29 41 Fit the circlip 213 NOTE Install and adjust the disk set clutch C in the same way as steps 15 to 21 42 Adjust the disk set 4 5 4 9 mm 0 18 0 19 in SVIL13TR00006AB 30...

Page 212: ...3TR00003AB 32 45 Grease the ring grooves of the rectangular rings 248 in the drive shaft with industrial Vaseline 46 Fit the rectangular rings so that the rectangular rings interlock in place Align the rectangular rings centrally SVIL13TR00002AB 33 Next operation Clutch Install 21 152 Clutch Adjust Clutch shafts 21 152 47735452 03 07 2014 21 4 21 152 45 ...

Page 213: ...ch Range clutch Disassemble Clutch B D Prior operation Clutch Remove 21 152 1 Remove the rectangular rings 161 and 202 SVIL13TR00022AB 1 2 Remove the bearing 162 SVIL13TR00023AB 2 3 Release both circlips 163 and 250 SVIL13TR00024AB 3 47735452 03 07 2014 21 4 21 152 46 ...

Page 214: ...3TR00025AB 4 5 Remove the gear 166 SVIL13TR00026AB 5 6 Remove the bearing outer rings 165 and 167 SVIL13TR00027AB 6 7 Preload the disc set 8 Release circlip 170 from its position 9 Remove the closing disc 171 Remove the disc set clutch D SVIL13TR00028AB 7 47735452 03 07 2014 21 4 21 152 47 ...

Page 215: ... its position SVIL13TR00031AB 10 13 WARNING Spring under tension Compressed springs have potentially danger ous stored energy Always assemble and dis assemble properly Failure to comply could result in death or seri ous injury W0356A Preload the cup washers with bushing 380200374 14 Release circlip 178 from its position SVIL13TR00032AB 11 47735452 03 07 2014 21 4 21 152 48 ...

Page 216: ...179 the cup washers 180 and the guide ring 181 SVIL13TR00033AB 12 16 Remove the piston 175 SVIL13TR00034AB 13 17 Remove the O rings 176 and 177 SVIL13TR00035AB 14 18 Preload the disc set 19 Release circlip 192 from its position 20 Remove the closing disc 191 Remove the disc set clutch B SVIL13TR00036AB 15 47735452 03 07 2014 21 4 21 152 49 ...

Page 217: ...187 SVIL13TR00037AB 16 22 Remove the O rings 185 and 186 SVIL13TR00038AB 17 23 Remove the guide rings 193 and 195 Remove the thrust spring 194 24 Remove the needle bearing 196 SVIL13TR00039AB 18 25 Remove the rectangular rings 183 SVIL13TR00040AB 19 47735452 03 07 2014 21 4 21 152 50 ...

Page 218: ... 26 Remove the thrust bearing 197 SVIL13TR00041AB 20 27 Remove the bearing 200 NOTICE Any further disassembly of the drive shaft is not permissible SVIL13TR00042AB 21 Next operation Clutch Range clutch Assemble Clutch B D 21 152 47735452 03 07 2014 21 4 21 152 51 ...

Page 219: ...ch B D Prior operation Clutch Range clutch Disassemble Clutch B D 21 152 1 Use a suitable tube to press the bearing 200 onto the clutch shaft 199 SVIL13TR00507AB 1 2 Install the thrust bearing 197 SVIL13TR00041AB 2 3 Fit the needle bearing 196 SVIL13TR00508AB 3 47735452 03 07 2014 21 4 21 152 52 ...

Page 220: ...he O rings 185 and 186 into the ring grooves of the piston clutch B 187 NOTE Check the function of the purging valve The ball must not jam SVIL13TR00038AB 5 8 Install the piston clutch B 187 into the piston car rier on the short disk carrier side until the piston sits in place SVIL13TR00509AB 6 9 Grease the O rings 176 and 177 with industrial Vaseline 10 Install the O rings 176 and 177 into the ri...

Page 221: ...n disks and the steel disks alter nately Start with a steel disk SVIL13TR00511AB 9 13 Install the closing disk 191 14 Position the circlip 192 in the ring groove of the pis ton carrier SVIL13TR00512AB 10 Adjust the disk set 3 80 4 30 mm 0 15 0 17 in 15 Press together the disk set 16 Measure the dimension I from the front face of the piston carrier to the closing disk Measurement I e g 9 50 mm 0 37...

Page 222: ...Difference disk clearance 4 10 mm 0 16 in NOTE If there is a deviation from the required disk clearance use an appropriate circlip 192 to correct this deviation 19 Align the pre assembled disk set on the gear SVIL13TR00033AC 13 20 Pre load the disk set equally with the mounting device NOTE Produce the mounting device in accordance with the technical drawing See Semi Powershift transmis sion Specia...

Page 223: ...all the guide ring with a curved internal diameter so that the guide ring faces the thrust bearing SVIL13TR00039AC 15 23 Install the pre assembled piston carrier 184 until the pre assembled piston carrier sits in place SVIL13TR00516AB 16 24 Fit the needle bearing 182 SVIL13TR00517AB 17 25 Install the guide ring 181 The radius of the guide ring must face upward SVIL13TR00518AB 18 47735452 03 07 201...

Page 224: ...ston 175 Piston carrier 184 SS13F116 20 28 Install the 179 thrust bearing SVIL13TR00520AC 21 29 Fit the circlip 178 30 CAUTION Spring under tension This assembly is spring loaded Remove the parts carefully Failure to comply could result in minor or mod erate injury C0147A Use the bushing 380200374 to pre tension the thrust springs and cup washers 31 Insert the circlip SVIL13TR00521AB 22 47735452 0...

Page 225: ...NOTE Install the disk set clutch D in the same way as steps 12 to 17 Adjust the disk set 4 50 4 90 mm 0 18 0 19 in SVIL13TR00031AB 24 34 Install the disk 168 SVIL13TR00523AB 25 35 Use a suitable tube to press on the bearing inner ring 167 until the bearing inner ring sits in place SVIL13TR00524AB 26 47735452 03 07 2014 21 4 21 152 58 ...

Page 226: ...R00526AB 28 38 Use a suitable tube to press on the bearing inner ring 165 until the bearing inner ring sits in place SVIL13TR00527AB 29 39 Install the disk 164 40 Insert the circlip 250 without any axial force into the lower ring groove NOTE The circlip is ground on both sides NOTE If you do not use new bearings you can use the existing adjustment disks However you must check the bearing clearance...

Page 227: ...efer to the figure 30 SVIL13TR00529AB 31 42 Fit the circlip 163 SVIL13TR00530AB 32 43 Use a suitable tube to press the inner bearing ring 162 onto the clutch shaft until the inner bearing ring sits in place SVIL13TR00531AB 33 44 Grease the ring grooves of the rectangular rings 161 and 202 in the clutch shaft with industrial Vaseline 45 Fit the rectangular rings so that the rectangular rings interl...

Page 228: ...r operation Rear axle housing Disconnect 27 100 1 Loosen the screw 336 2 Remove the shift finger 335 Remove the selector shaft 331 SVIL13TR00236AB 1 3 Remove the O ring 334 Remove the circlip 332 SVIL13TR00237AB 2 4 Set transmission in third gear 5 Loosen the bolts 337 and 339 SVIL13TR00238AB 3 47735452 03 07 2014 21 4 21 152 61 ...

Page 229: ...ll SVIL13TR00245AB 4 8 Use a magnetic rod to remove the ball 347 the spring 348 the locking pin 349 and the ball 350 see ar row A of the shift stop 9 Remove the ball 346 the locking pin 345 and the ball 344 see arrow B of the detent assembly SVIL13TR00239AB 5 Next operation Transmission drive and driven shaft Remove Countershaft 21 152 47735452 03 07 2014 21 4 21 152 62 ...

Page 230: ...ift Prior operation Transmission drive and driven shaft Remove Countershaft 21 152 1 Loosen the bolts 342 and 343 2 Remove the selector shaft 351 Remove the driver 341 Remove the shift fork 352 SVIL13TR00253AB 1 Next operation Transmission drive and driven shaft Remove Main shaft 21 152 47735452 03 07 2014 21 4 21 152 63 ...

Page 231: ... installation thread on the shift fork and the driver 341 NOTE Install the gearshift bar so that the notches face up SVIL13TR00397AB 1 2 Tighten the shift fork in advance by hand with a bolt SVIL13TR00405AB 2 3 Moisten the bolt 342 with LOCTITE 243 4 Secure the driver 341 on the selector shaft Tighten plug to 34 Nm 25 lb ft NOTE Unclamp the shift fork again SVIL13TR00399AB 3 Next operation Transmi...

Page 232: ...9 and the ball 347 into the housing bore SVIL13TR00406AB 1 2 Insert the ball 344 the lock pin 345 and the ball 346 into the housing bore SVIL13TR00409AB 2 3 Install the gearshift bar for the third fourth gear 340 in the gearbox housing During installation slide the shift fork for third fourth gear 353 and the driver 338 onto the gearshift bar NOTE Install the gearshift bar so that the notches face...

Page 233: ...djust First second gear shift and third fourth gear shift 21 152 7 Fit the circlip 332 8 Fit the O ring 334 into the ring groove of the selector shaft SVIL13TR00579AB 5 9 Insert the selector shaft 331 into the transmission housing bore 10 Moisten the bolt 336 with LOCTITE 243 11 Use the bolt to secure the shift finger 336 Tighten plug to 68 Nm 50 lb ft SVIL13TR00413AB 6 Next operation Rear axle ho...

Page 234: ...rst second gear on the gearshift bar in advance Tighten plug to 23 Nm 17 lb ft 4 Check the cycling 0 7 1 0 mm 0 028 0 039 in on both sides SVIL13TR00410AB 1 5 To correct any deviation in the cycling release the shift fork Then calibrate the shift fork to the gearshift bar 6 Coat the bolts with LOCTITE 243 Tighten both bolts to 23 Nm 17 lb ft SVIL13TR00411AB 2 7 Perform cycling of the third fourth ...

Page 235: ...e groove nut To loosen the groove nut engage third gear and hold the main shaft with the socket wrench 380000815 2 Use the main shaft to loosen the groove nut SVIL13TR00403AB 1 3 Press out the countershaft 372 toward the rear 4 Remove any loose components SVIL13TR00244AB 2 5 Release circlip 378 from its position 6 Remove the bearing 376 from the countershaft 7 Remove any loose parts SVIL13TR00248A...

Page 236: ...i Powershift transmission internal components 8 Remove both bearings 355 and 358 SVIL13TR00240AB 4 Next operation Transmission drive and driven shaft Remove Intermediate shaft 21 152 47735452 03 07 2014 21 4 21 152 69 ...

Page 237: ...ive and driven shaft Remove Countershaft 21 152 1 Remove the retaining ring 383 NOTE The bolts are secured with LOCTITE SVIL13TR00242AB 1 2 Release circlip 387 from its position SVIL13TR00243AB 2 3 Pry the intermediate shaft 381 with the bearing 385 out of the housing bore 4 Remove any loose components SVIL13TR00249AB 3 47735452 03 07 2014 21 4 21 152 70 ...

Page 238: ...ponents 5 Release circlip 384 from its position SVIL13TR00247AB 4 6 Remove the bearing 385 from the intermediate shaft SVIL13TR00250AB 5 Next operation Transmission internal controls Remove First second gear shift 21 152 47735452 03 07 2014 21 4 21 152 71 ...

Page 239: ...e nut wrench 380001733 to loosen the groove nut To loosen the groove nut use the socket wrench 380000815 to hold the main shaft via the rear shift collar spline of the main shaft SVIL13TR00367AB 1 3 Press out the main shaft 402 toward the rear 4 Remove any loose components SVIL13TR00252AB 2 5 Remove the bearing 390 SVIL13TR00254AB 3 Next operation Transmission drive and driven shaft Install Main s...

Page 240: ...tted in the correct position Slide on the thrust washer The oil pockets must face upward SVIL13TR00354AB 1 2 Insert the bushing 398 length 41 5 mm 1 63 in onto the main shaft until the bushing sits in place SVIL13TR00355AB 2 3 Prepare the first gear and the second gear for later installation with the synchronizer 4 Pre assemble the synchronizer in accordance with the diagram A Collar holder B Sync...

Page 241: ...L13TR00356AB 4 6 Install the second gear 394 SVIL13TR00357AB 5 7 Install the bushing 395 The inner synchronization teeth must point toward the synchronizer SVIL13TR00358AB 6 8 Prepare the third gear 393 the spacer sleeve 392 and the fourth gear 391 for subsequent installation SVIL13TR00359AB 7 47735452 03 07 2014 21 4 21 152 74 ...

Page 242: ...ng SVIL13TR00360AB 8 11 Install the pre assembled main shaft into the transmis sion housing Install the components in illustration 8 SVIL13TR00361AB 9 12 Install the third gear 393 the spacer sleeve 392 and the fourth gear 391 on the main shaft SVIL13TR00362AB 10 13 Use the circlip of the bearing to support the main shaft against the transmission housing SVIL13TR00363AB 11 47735452 03 07 2014 21 4...

Page 243: ...ring 390 until the bearing sits in place on the transmission housing NOTE Produce the center bush in accordance with the technical drawing See Semi Powershift transmission Special tools 21 111 SVIL13TR00365AB 13 17 Press the bearing via the outer ring into the transmis sion housing until the bearing sits in place NOTE Remove the center bush SVIL13TR00366AB 14 18 Fit the bearing shim The internal c...

Page 244: ... lb ft NOTE Check the axial play of the first gear for clearance Check the axial play of the second gear for clearance SVIL13TR00367AB 16 22 To secure the groove nut 389 use a suitable man drel Notch the groove of the main shaft NOTE The collar of the groove nut must not tear SVIL13TR00368AB 17 23 Fit the needle bearing 403 in the main shaft SVIL13TR00370AB 18 Next operation Transmission internal ...

Page 245: ...ls Install First second gear shift 21 152 1 Press the bearing 385 onto the shaft until the bearing sits in place 2 If necessary install the orifice 382 NOTE Spray the orifice with LOCTITE 648 SVIL13TR00371AB 1 3 Position the circlip 384 in the ring groove of the bear ing SVIL13TR00372AB 2 4 Fit the needle bearing 388 SVIL13TR00373AB 3 47735452 03 07 2014 21 4 21 152 78 ...

Page 246: ...ear 386 and the circlip 387 SVIL13TR00374AB 4 6 Position the circlip 387 in the ring groove on the shaft to fix the gear in place SVIL13TR00376AB 5 7 Secure the retaining ring 383 to the gearbox housing 8 Coat the bolts with LOCTITE 243 Tighten the screws to 23 Nm 17 lb ft SVIL13TR00375AB 6 Next operation Transmission drive and driven shaft Install Countershaft 21 152 47735452 03 07 2014 21 4 21 1...

Page 247: ...rotective gloves when handling heated parts Failure to comply could result in minor or mod erate injury C0047A Install the heated bearing inner ring 376 on the drive shaft until the heated bearing inner ring sits in place NOTE Adjust the bearing inner ring once it is cold 3 Fit the bearing 376 and the bearing shim on the in termediate shaft The internally chamfered side of the bearing shim must fa...

Page 248: ...installation position Install the liner The inner synchronization teeth must face the collar holder up ward SVIL13TR00383AB 5 10 Install the spacer ring 366 on the needle bearing SVIL13TR00384AB 6 11 Pre assemble the synchronizer 364 in accordance with the diagram A Collar holder B Synchronizer ring C Shift collar D Spool E Spring F Ball G Clutch body ring SS13F107 7 47735452 03 07 2014 21 4 21 15...

Page 249: ...stall the fourth gear 360 SVIL13TR00386AB 9 14 Install the spacer ring 363 SVIL13TR00387AB 10 15 Install the liner 362 in the gear Install the needle bearing 361 in the gear NOTE Note the installation position Install the liner The inner synchronization teeth must face the collar holder downward SVIL13TR00388AB 11 47735452 03 07 2014 21 4 21 152 82 ...

Page 250: ...le positioning tool to press the bearing 358 into the transmission housing via the bearing outer ring SVIL13TR00390AB 13 19 Install the prepared gear set with the synchronizer in the transmission housing on the main shaft SVIL13TR00391AB 14 20 Install the shift fork for first and second gear 352 over the shift collar NOTICE Subsequent installation of the shift fork is no longer possible SVIL13TR00...

Page 251: ...e spacer sleeve 357 Install the gear 356 SVIL13TR00401AB 18 24 CAUTION Burn hazard Always wear heat resistant protective gloves when handling heated parts Failure to comply could result in minor or mod erate injury C0047A Heat the bearing inner ring 355 Install the bearing inner ring on the countershaft until the bearing inner ring sits in place on the gear SVIL13TR00398AB 19 47735452 03 07 2014 2...

Page 252: ...lace NOTE Remove the center bush SVIL13TR00396AB 21 28 Install the bearing shim on the intermediate shaft The internally chamfered side of the bearing shim must face the bearing 29 Install the groove nut 354 by hand on the counter shaft until the groove nut sits in place SVIL13TR00402AB 22 30 Set transmission in third gear 31 Use the wrench 380000078 to tighten the groove nut To tighten the groove...

Page 253: ...suitable mandrel NOTE The collar of the groove nut must not tear SVIL13TR00404AB 24 Next operation Transmission internal controls Install Third fourth gear shift 21 152 Transmission internal controls Adjust First second gear shift and third fourth gear shift 21 152 47735452 03 07 2014 21 4 21 152 86 ...

Page 254: ...components Exploded view A C clutch and B D clutch 4 Transmission drive and driven shaft Install Countershaft 80 Transmission drive and driven shaft Install Intermediate shaft 78 Transmission drive and driven shaft Install Main shaft 73 Transmission drive and driven shaft Remove Countershaft 68 Transmission drive and driven shaft Remove Intermediate shaft 70 Transmission drive and driven shaft Rem...

Page 255: ...47735452 03 07 2014 21 4 21 152 88 ...

Page 256: ...Transmission 21 Field road group 902 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 21 5 21 902 1 ...

Page 257: ...ssion 21 Field road group 902 TECHNICAL DATA Field road group General specification 3 FUNCTIONAL DATA Field road group Exploded view 4 SERVICE Hollow shaft and gears Remove 7 Install 9 47735452 03 07 2014 21 5 21 902 2 ...

Page 258: ...Transmission Field road group Field road group General specification Type of System Two gear dog clutch shift Operating system Mechanical by means of cables 47735452 03 07 2014 21 5 21 902 3 ...

Page 259: ...t washer 439 Retainer ring 440 Distance Piece 441 Journal 442 Gear 443 Cluster gear 444 Needle bearing 445 Ring spacer 446 Needle bearing 447 Thrust washer 448 Hollow shaft 449 Journal 450 Retainer ring 451 Bolt 452 Selector finger 453 Shifter fork 454 Roll pin 455 Shifter rod 456 O ring 457 Shuttle lever 458 Ball 459 Spring 460 seal 461 Screw plug 47735452 03 07 2014 21 5 21 902 4 ...

Page 260: ...Transmission Field road group SS13E028 1 47735452 03 07 2014 21 5 21 902 5 ...

Page 261: ...Transmission Field road group 47735452 03 07 2014 21 5 21 902 6 ...

Page 262: ...of the intermediate shaft without ground speed PTO steps 1 to 4 are not necessary 1 Release the circlip from its position 2 Move the driver back toward the rear axle housing SS13H176 1 3 Release the front circlip from its position 4 Remove any loose components SS13H177 2 5 Remove the circlip 439 from the ring groove of the hollow shaft 448 6 Remove the spacer 440 SS13H178 3 47735452 03 07 2014 21 ...

Page 263: ...h out the hollow shaft 448 and the bearing 449 toward the rear NOTE When you remove the hollow shaft be careful of loosened components SS13H182 5 NOTE Clean the components check carefully for wear and damage and replace if necessary Next operation Hollow shaft and gears Install 21 902 47735452 03 07 2014 21 5 21 902 8 ...

Page 264: ...ents one after the other as shown in the cross section Hollow shaft 448 442 Gear 443 Double gear 444 and 446 Needle bearing Spacer ring 445 447 Thrust washer NOTICE Fit the thrust washer 447 with the oil groove facing toward the double gear 443 SS13H183 1 2 The illustration shows the hollow shaft with the fitted components in the rear axle housing SS13H184 2 3 Grease the bearing 449 Slide the bear...

Page 265: ...er NOTE In the standard version of the intermediate shaft without ground speed PTO steps 7 to 12 are not neces sary SS13H187 5 7 Slide the spacer onto the bearing until the spacer sits in place 8 Position the circlip in the ring groove of the hollow shaft SS13H188 6 9 Fit the circlip in a position past the ring groove of the hollow shaft 10 Slide on the driver until the driver sits in place SS13H1...

Page 266: ...e circlip in the ring groove of the hollow shaft 12 Move the driver back against the circlip Position the circlip in the ring groove of the hollow shaft SS13H190 8 Next operation Output shaft Install 31 119 47735452 03 07 2014 21 5 21 902 11 ...

Page 267: ...ransmission 21 Field road group 902 Field road group Exploded view 4 Field road group General specification 3 Hollow shaft and gears Install 9 Hollow shaft and gears Remove 7 47735452 03 07 2014 21 5 21 902 12 ...

Page 268: ...Transmission 21 Hydraulic pump drive 900 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 21 6 21 900 1 ...

Page 269: ...draulic pump drive 900 TECHNICAL DATA Hydraulic pump drive General specification 3 FUNCTIONAL DATA Hydraulic pump drive Exploded view 4 SERVICE Hydraulic pump drive gears Disassemble 5 Assemble 9 47735452 03 07 2014 21 6 21 900 2 ...

Page 270: ...Transmission Hydraulic pump drive Hydraulic pump drive General specification Engine pump ratio 1 1 256 47735452 03 07 2014 21 6 21 900 3 ...

Page 271: ...draulic pump drive Hydraulic pump drive Exploded view SS13E027 1 411 Journal 412 Bushing 413 Gear 414 Journal 415 Retainer ring 416 shaft 417 Roll pin 418 Journal 419 Gear 420 Journal 47735452 03 07 2014 21 6 21 900 4 ...

Page 272: ...rts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A Secure the intermediate housing to a suitable stand 2 Drive the roll pin 417 into the shaft SVIL13TR00222AB 1 3 Release circlip 415 from its position SVIL13TR00223AB 2 4 Pull the shaft 416 out of the intermediate housing bore NOTE Remove any loose com...

Page 273: ...aft SVIL13TR00225AB 4 6 Remove both bearings 418 and 420 from the gear 419 SVIL13TR00226AB 5 7 Remove the bushing 412 complete with the bearing 8 Remove the gear SVIL13TR00227AB 6 9 Remove the bearing 411 from the bushing SVIL13TR00228AB 7 47735452 03 07 2014 21 6 21 900 6 ...

Page 274: ...ntermediate housing SVIL13TR00229AB 8 11 Press the drive shaft 243 from the bearing housing with a suitable prying tool SVIL13TR00230AB 9 12 Remove the rectangular rings 248 SVIL13TR00231AB 10 13 Remove the bearing 246 SVIL13TR00232AB 11 47735452 03 07 2014 21 6 21 900 7 ...

Page 275: ... position SVIL13TR00233AB 12 15 Pull the needle bearing 244 from the drive shaft SVIL13TR00234AB 13 16 Remove the bearing 246 NOTE Check the adjustment shim SVIL13TR00235AB 14 Next operation Hydraulic pump drive gears Assemble 21 900 47735452 03 07 2014 21 6 21 900 8 ...

Page 276: ...4 as far as possible into the drive shaft with a suitable punch NOTE Insert the needle bearing so that the end face faces upward SVIL13TR00423AB 1 2 Insert the circlip 245 into the ring groove above the needle bearing SVIL13TR00233AB 2 3 Insert the rectangular rings 248 so that the rectangu lar rings interlock SVIL13TR00231AB 3 47735452 03 07 2014 21 6 21 900 9 ...

Page 277: ...ate housing SVIL13TR00424AB 4 5 Support the inserted drive shaft SVIL13TR00425AB 5 6 Swivel the intermediate housing 7 Install the bearing 249 until the bearing sits in place 8 Remove the clamping strip SVIL13TR00426AB 6 9 Insert the bearing 414 SVIL13TR00229AB 7 47735452 03 07 2014 21 6 21 900 10 ...

Page 278: ... 8 11 Press the bearing 411 over the bearing inner ring on the bushing SVIL13TR00228AB 9 12 Install the pre assembled bushing 412 until the bushing sits in place SVIL13TR00428AB 10 13 Install the bearings 418 and 420 in the gear 419 SVIL13TR00226AB 11 47735452 03 07 2014 21 6 21 900 11 ...

Page 279: ...sition The roll pin hole in the shaft must be parallel to the recess in the intermediate housing SVIL13TR00430AB 13 16 Drive in the roll pin 417 until the roll pin protrudes approximately 6 00 mm 0 24 in anti rotation SVIL13TR00222AB 14 17 Fit the circlip 415 SVIL13TR00223AB 15 Next operation Intermediate housing Install 21 111 47735452 03 07 2014 21 6 21 900 12 ...

Page 280: ...1 Hydraulic pump drive 900 Hydraulic pump drive Exploded view 4 Hydraulic pump drive General specification 3 Hydraulic pump drive gears Assemble 9 Hydraulic pump drive gears Disassemble 5 47735452 03 07 2014 21 6 21 900 13 ...

Page 281: ...47735452 03 07 2014 21 6 21 900 14 ...

Page 282: ...Transmission 21 Transmission cooler and lines 109 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 21 7 21 109 1 ...

Page 283: ...Contents Transmission 21 Transmission cooler and lines 109 TECHNICAL DATA Regulating oil thermostat General specification 3 47735452 03 07 2014 21 7 21 109 2 ...

Page 284: ... and lines Regulating oil thermostat General specification Opening temperature 45 C 113 F Maximum opening at 60 C 140 F Maximum flow rate 66 l min 17 4 US gpm Maximum operating pressure 16 bar 232 psi 47735452 03 07 2014 21 7 21 109 3 ...

Page 285: ...Index Transmission 21 Transmission cooler and lines 109 Regulating oil thermostat General specification 3 47735452 03 07 2014 21 7 21 109 4 ...

Page 286: ...47735452 03 07 2014 21 7 21 109 5 ...

Page 287: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 288: ...SERVICE MANUAL Four Wheel Drive 4WD system Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 23 ...

Page 289: ...Contents Four Wheel Drive 4WD system 23 23 202 Electro hydraulic control 23 1 47735452 03 07 2014 23 ...

Page 290: ...Four Wheel Drive 4WD system 23 Electro hydraulic control 202 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 23 1 23 202 1 ...

Page 291: ...L DATA Front Wheel Drive FWD Special tools 3 General specification 3 FUNCTIONAL DATA Front Wheel Drive FWD control valve Overview 4 Front Wheel Drive FWD Exploded view 6 SERVICE Front Wheel Drive FWD Remove 9 Disassemble 10 Assemble 14 Install 24 47735452 03 07 2014 23 1 23 202 2 ...

Page 292: ... List of the special tools required for the work steps in this section Tool Number Designation Use X 380000813 Bearing Outer And Inner Ring Extractor Front Axle Drive X 380000816 Tensioner for the cup washers Front Wheel Drive FWD General specification Type of System Wet multi disc clutch Operating system Electrohydraulic solenoid valve Force locking by Belleville washers Number of Friction Plates...

Page 293: ...sing SS13E042 1 SS07G815 2 Specifications Solenoid valve type 3 2 way solenoid valve Nominal voltage 12 V Nominal current 1 5 A at 20 C 68 F Coil resistance 8 Ω at 20 C 68 F Activation period 100 Ambient temperature 20 60 C 4 140 F Oil temperature 20 120 C 4 248 F Operating pressure maximum 350 bar 5075 psi Nominal flow maximum 19 0 l min 0 7 cfm Tightening torque 25 30 Nm 18 22 lb ft 47735452 03 ...

Page 294: ...Four Wheel Drive 4WD system Electro hydraulic control 47735452 03 07 2014 23 1 23 202 5 ...

Page 295: ... 14 seal 15 Pistons 16 seal 17 Adjuster return plate 18 Pressure spring 19 Push cylinder 20 seal 21 Adjuster return plate 22 Belleville spring 23 Clearance washer 24 Clearance washer 25 Adjuster return plate 26 Retainer ring 27 Oil deflector plate 28 Dowel pin 29 perforated sheet 30 Adjuster return plate 31 Bolt 32 Cover cup 33 Shaft sealing ring 34 Adjuster return plate 35 Journal 36 Housing 37 S...

Page 296: ...Four Wheel Drive 4WD system Electro hydraulic control SS13E029 1 47735452 03 07 2014 23 1 23 202 7 ...

Page 297: ...Four Wheel Drive 4WD system Electro hydraulic control 47735452 03 07 2014 23 1 23 202 8 ...

Page 298: ...with adequate capacity Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Undo the screws Disconnect the front wheel drive from the rear axle housing NOTE Be careful with the adjustment disks SS13H195 1 Next operation Front Wheel Drive FWD Disassemble 23 202 47735452 03 07 ...

Page 299: ...WD Remove 23 202 1 Undo the screws Remove the rear cover 42 from the housing 36 SS13H001 1 2 Remove the rectangular ring 13 from the drive shaft 12 SS13H002 2 3 Undo the bolts 31 Remove the front cover 32 from the housing NOTE Be careful with the adjustment disks 34 4 Push the shaft sealing ring 33 out of the cover hole SS13H003 3 47735452 03 07 2014 23 1 23 202 10 ...

Page 300: ... the rear bearing outer ring 41 with the special tool 380000813 SS13H004 4 6 Push out the front bearing outer ring 35 SS13H037 5 7 Remove the entire drive unit from the housing SS13H038 6 8 Remove the oil deflector plate 27 SS13H005 7 47735452 03 07 2014 23 1 23 202 11 ...

Page 301: ...n death or seri ous injury W0356A Pre load the cup washer set with the mounting de vice 380000816 Release circlip 26 from its position Loosen the pre load of the cup washers Remove the cup washer set NOTE Hold the inner nut of the assembly device see ar row to relieve the cup washers SS13H007 9 11 Remove the push cylinder 19 NOTE Be careful with the ring seal SS13H008 10 12 Remove the thrust sprin...

Page 302: ...ch SS13H039 12 14 Disassemble the front bearing inner ring 35 with the special tool 380000813 SS13H040 13 NOTE Clean the components check carefully for wear and damage and replace if necessary Next operation Front Wheel Drive FWD Assemble 23 202 47735452 03 07 2014 23 1 23 202 13 ...

Page 303: ...d parts Failure to comply could result in minor or mod erate injury C0047A Heat up the bearing inner ring of the bearing 35 Fit the bearing inner ring 35 so that the bearing inner ring sits in place on the drive shaft 12 NOTE Adjust the bearing inner ring once it is cold SS13H010 1 2 Fit the clutch housing 6 on the drive shaft 12 SS13H011 2 3 Fit the disk holder 7 and the thrust ring 8 NOTE Fit th...

Page 304: ... in engine oil for at least 30 min SS13H013 4 5 Fit the thrust washer 11 SS13H014 5 6 Insert the ring seal 14 into the ring groove of the pis ton Fit the piston Make sure that the flat side of the piston faces the disk set NOTE Grease the ring seal with industrial Vaseline SS13H015 6 7 Insert the ring seal 16 into the ring groove of the pis ton NOTE Grease the ring seal with industrial Vaseline SS...

Page 305: ...trol 8 Fit the 5 mm 0 2 in shim 17 so that the shim fits in place Fit the thrust spring 18 so that the thrust spring sits in place SS13H017 8 9 Fit the push cylinder 19 SS13H018 9 10 Thread on the shim 21 SS13H019 10 47735452 03 07 2014 23 1 23 202 16 ...

Page 306: ...asher set plus 8 36 mm 0 329 in dimension B 14 Calculate the thickness of the adjustment disk A minus B thickness of the adjustment disk 15 After the calculation of the shim thickness remove the shim 21 that you fitted in step 10 SS13H020 11 16 Insert the ring seal 16 into the ring groove Make sure that the ring seal is between the push cylinder and the drive shaft Thread on the shim 21 again NOTE...

Page 307: ...et with the special tool 380000816 Insert the circlip 26 into the ring groove of the drive shaft SS13H024 15 20 CAUTION Burn hazard Always wear heat resistant protective gloves when handling heated parts Failure to comply could result in minor or mod erate injury C0047A Warm the bearing inner ring of the bearing 41 Fit the bearing inner ring so that the bearing inner ring sits in place on the circ...

Page 308: ... 35 and the bearing outer ring 41 SS13H028 19 24 Insert the rectangular ring 13 into the ring groove of the drive shaft 12 Center the rectangular ring NOTE Grease the rectangular ring with industrial Vaseline SS13H029 20 25 Clean the sealing surfaces on the rear cover 42 Spray the sealing surfaces with LOCTITE 518 Fit the cover 42 Secure the cover with the screws 541 Tighten the screws to 23 Nm 17...

Page 309: ...aft sealing ring with spirit immediately before installing it SS13H031 22 27 Adjust the bearing outer ring SS13H041 23 Adjusting axial play 28 The endfloat should be 0 02 0 15 mm 0 001 0 006 in Measure the dimension A from the housing flange surface to the bearing outer ring Example dimension A 10 42 mm 0 410 in NOTE Use more than one measuring point to measure the dimension SS13H042 24 47735452 0...

Page 310: ...Example axial play 0 04 mm 0 002 in Thickness of the adjustment disk S 0 50 mm 0 020 in NOTE With used bearings aim for an upper end play value With new bearings aim for the lower value 30 Insert the calculated adjustment disk 34 SS13H032 26 31 Clean the sealing surfaces and spray with LOCTITE 518 Fit the front cover 32 NOTE Before you fit the front cover Cover the profile of the drive shaft with ...

Page 311: ...isk for the gear backlash The housing deviation is punched on the lower hous ing surface see arrow Given in 1 100 mm Available adjustment disks s 0 2 mm 0 008 in or 0 3 mm 0 012 in Dimension punched Up to 0 22 mm 0 009 in adjustment disk 0 2 mm 0 008 in From 0 23 mm 0 009 in adjustment disk 0 3 mm 0 012 in SS13H035 30 35 Fit the guide dowels 28 if necessary A punch mark in the housing 36 indicates...

Page 312: ...c control 36 Fit the studs with a new ring seal Fit the studs in the rear cover Tighten the studs to a torque of 35 Nm 26 lb ft SS13H045 32 37 Fit the caps 37 Next operation Front Wheel Drive FWD Install 23 202 47735452 03 07 2014 23 1 23 202 23 ...

Page 313: ...face of the adjustment disk with LOCTITE 518 SS13H196 1 3 WARNING Heavy objects Lift and handle all heavy components using lift ing equipment with adequate capacity Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Fit the front wheel drive onto the rear axle housing Inser...

Page 314: ...ront Wheel Drive FWD Disassemble 10 Front Wheel Drive FWD Exploded view 6 Front Wheel Drive FWD General specification 3 Front Wheel Drive FWD Install 24 Front Wheel Drive FWD Remove 9 Front Wheel Drive FWD Special tools 3 Front Wheel Drive FWD control valve Overview 4 47735452 03 07 2014 23 1 23 202 25 ...

Page 315: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 316: ...SERVICE MANUAL Front axle system Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 25 ...

Page 317: ...Contents Front axle system 25 25 100 Powered front axle 25 1 25 102 Front bevel gear set and differential 25 2 25 108 Final drive hub steering knuckles and shafts 25 3 47735452 03 07 2014 25 ...

Page 318: ...Front axle system 25 Powered front axle 100 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 25 1 25 100 1 ...

Page 319: ...e Torque 3 Special tools 5 FUNCTIONAL DATA Powered front axle Static description 11 Four Wheel Drive 4WD axle Sectional view 12 Axle support Sectional view 17 SERVICE Four Wheel Drive 4WD axle Disassemble 4 WD 18 Assemble 4 WD 25 Axle support Adjust 26 47735452 03 07 2014 25 1 25 100 2 ...

Page 320: ...Front axle system Powered front axle Powered front axle Torque WLAPL4S25C101H 1 47735452 03 07 2014 25 1 25 100 3 ...

Page 321: ...Front axle system Powered front axle WLAPL4S25C102H 2 47735452 03 07 2014 25 1 25 100 4 ...

Page 322: ...bolt C9 2 M12 X 1 130 144 N m 95 88 106 21 lb ft 13 2 to 14 6 Brake pipe bracket retaining bolt C10 2 M12 X 1 25 75 90 N m 55 32 66 38 lb ft 7 6 to 9 1 Axle shaft bearing bushes retaining bolt C11 2 M12 X 1 25 45 55 N m 33 19 40 57 lb ft 4 5 to 5 6 Final drive bearing retaining thrust washer retaining bolts C12 2 M12 X 1 25 90 100 N m 66 38 73 76 lb ft 9 1 to 10 1 Final drive ring gear support ret...

Page 323: ...l 380000234 Front axle swivel pin bearing outer race puller 380000235 Tool for measurement of rolling drag torque of front axle bearings 380200017 Sunken seal key on hub version without brakes 380200018 Sunken seal key on spindle version with brakes 380200019 Sunken seal key on spindle for axle shafts 380200041 Sunken seal key on pinion 380200042 Dust seal key on pinion 47735452 03 07 2014 25 1 25...

Page 324: ...Front axle system Powered front axle Tools that can be made in the workshop WLAPL4S25C103H 1 Tool to be made for adjustment of pinion bearing pre load 47735452 03 07 2014 25 1 25 100 7 ...

Page 325: ...4 The remainder make of UNI C40 A Machine the end of the hole to remove approximately 1 mm 0 0394 in obtaining a level surface to facilitate measuring B Machine a face of the nut to remove approximately 1 mm 0 0394 in obtaining a level surface to facilitate measuring 47735452 03 07 2014 25 1 25 100 8 ...

Page 326: ...le system Powered front axle Tool to make for front axle wheel disassembly assembly SEZ25CAP1F 1 2 Stamp number 50165 on the tool Measurements in mm Make using UNI C40 material 47735452 03 07 2014 25 1 25 100 9 ...

Page 327: ...stem Powered front axle Tool to make for removal installation of the final drive cover SEZ25CAP1F 2 3 Stamp number 50164 on the tool Measurements in mm Make using UNI C40 material 47735452 03 07 2014 25 1 25 100 10 ...

Page 328: ...r s longitudinal axis the drive gear shaft has no universal joints The differential has two planet pinions drive is transmitted to lateral epicyclic final drive units installed on the wheel hubs through universal joints which do not require any maintenance For the hydraulically controlled front gear type differential lock see Differential lock Static description 25 102 47735452 03 07 2014 25 1 25 ...

Page 329: ...le Four Wheel Drive 4WD axle Sectional view WLAPL4S25C104H 1 axle with brake and normal steering cylinder and bevel drive with hydraulic differential bevel drive with self locking differential Lim Slip 47735452 03 07 2014 25 1 25 100 12 ...

Page 330: ...Front axle system Powered front axle WLAPL4S25C105H 2 steering cylinder and bevel drive with hydraulic differential 47735452 03 07 2014 25 1 25 100 13 ...

Page 331: ...Front axle system Powered front axle WLAPL4S25C106H 3 bevel drive with self locking differential Lim Slip 47735452 03 07 2014 25 1 25 100 14 ...

Page 332: ...Rear axle support bushing 14 Needle bearing 67 Rear axle support thrust washer 15 Wheel hub cover 68 Pinion bearing pre load adjustment spacer 16 Ring nut retaining ring gear support to stub axle 69 Pinion support bearings 17 Wheel hub cover retaining bolts 70 Crown wheel 18 Wheel studs 71 Differential unit cage 19 Final drive ring gear unit support bearings 72 Planet thrust washers 20 Seal 73 Pla...

Page 333: ...Front axle system Powered front axle 42 Steering cylinder coupling 47735452 03 07 2014 25 1 25 100 16 ...

Page 334: ...ng the axle support to the engine SEZ25CAP1F 4 1 1 Front axle support 2 Crankcase front surface 3 Engine sump front surface 4 Shim 5 Axle support to crankcase retaining bolt 6 Sump to axle support retaining bolt 7 Rear axle retaining bracket 8 Differential support 9 Steering cylinder 47735452 03 07 2014 25 1 25 100 17 ...

Page 335: ...stand SEZ25CAP1A 13 1 1 Take out the three bolts 1 retaining the mudguard sup port 2 SEZ25CAP1A 14 2 2 Remove the plug and drain the oil from the axle casing WLAPL4S25C115A 3 3 Remove the plug 1 from the left hand epicyclic final drive casing repeat the same operation on the right hand casing SEZ25CAP1A 16 4 47735452 03 07 2014 25 1 25 100 18 ...

Page 336: ... Extract the steering heads governing the stub axles on both sides SEZ25CAP1A 18 6 7 Take out the power steering pipe bracket retaining bolt 1 remove the related unions and extract them Remove the front axle rear support 2 remove the front support and washer WLAPL4S25C119A 7 8 Take out the four bolts retaining the steering cylinder 1 then remove it WLAPL4S25C120A 8 47735452 03 07 2014 25 1 25 100 ...

Page 337: ... plug hole remove the cover 1 WLAPL4S25C121A 9 10 Remove the notching 1 on the ring nut 2 retaining the wheel hub bearings SEZ25CAP1A 25 10 11 Remove the lock nut on the wheel hub bearings using wrench 380000269 1 SEZ25CAP1A 26 11 12 Remove the wheel hub 1 together with the epicyclic crown 2 and recover the disassembled parts SEZ25CAP1A 27 12 47735452 03 07 2014 25 1 25 100 20 ...

Page 338: ...lower one and remove the stub axle Recover all disassembled parts SEZ25CAP1A 29 14 15 Unscrew the locknut then take out the axle shaft sup port bushing retaining bolt SEZ25CAP1A 30 15 16 Using a crowbar remove the axle shaft 1 17 To disassemble the right hand final drive follow the operations carried out for left hand final drive disas sembly from 9 to 17 SEZ25CAP1A 31 16 47735452 03 07 2014 25 1 ...

Page 339: ...S25C130A 18 20 Remove the rigid coupling for introducing oil into the differential lock 1 WLAPL4S25C131A 19 21 Replace two screws of the differential lock actuator unit select the ones diametrically opposite with two screws at least 70 mm 2 76 in long set them at least 5 turns Unscrew the others by a few turns alternately so as to allow stretching out the differential release spring then remove bo...

Page 340: ...move the right ring nut lock screw 1 using pliers remove the circlip on the left bearing support SEZ25CAP1A 38 22 24 Take out the bolts 1 retaining the bevel crown wheel differential support caps and remove them SEZ25CAP1A 39 23 25 Remove the crown wheel differential unit 1 from the casing retrieve the races of the bearings and the right shim SEZ25CAP1A 40 24 47735452 03 07 2014 25 1 25 100 23 ...

Page 341: ...g nut with wrench 380000268 1 keeping the bevel pinion shaft locked with wrench 380000257 2 Remove the pinion together with the front bearing rear bearing bearing preload adjuster shim spacer and the thrust washer preventing the ring nut from un screwing SEZ25CAP1A 41 25 47735452 03 07 2014 25 1 25 100 24 ...

Page 342: ...he 2 screws size 70 mm 2 76 in tighten the other bolts then replace the two long ones with those of nor mal use 7 Mount the rigid pipe for delivering oil to the differential lock 58 Front bevel gear set and differential Sec tional view 25 102 figure 1 8 Install the bevel drive differential support to the front axle housing applying sealing compound of diameter approximately 2 mm 0 08 in mount the ...

Page 343: ...7136468 1 510 1 700 mm 0 059 0 067 in 1 800 mm 0 071 in Yellow 47128135 1 710 1 900 mm 0 067 0 075 in 2 000 mm 0 079 in Red 47128136 1 910 2 100 mm 0 075 0 083 in 2 200 mm 0 087 in Green 47128137 2 110 2 300 mm 0 083 0 091 in 2 400 mm 0 094 in blue 47128138 3 Position the shims 4 on the stud bolts 1 4 Fit the front axle support 9 5 Fit the shims 3 and the nuts 2 6 Fit the bolts 7 with the shims 6 ...

Page 344: ...ectional view 17 Four Wheel Drive 4WD axle Assemble 4 WD 25 Four Wheel Drive 4WD axle Disassemble 4 WD 18 Four Wheel Drive 4WD axle Sectional view 12 Powered front axle Special tools 5 Powered front axle Static description 11 Powered front axle Torque 3 47735452 03 07 2014 25 1 25 100 27 ...

Page 345: ...47735452 03 07 2014 25 1 25 100 28 ...

Page 346: ...Front axle system 25 Front bevel gear set and differential 102 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 25 2 25 102 1 ...

Page 347: ...ecification 5 FUNCTIONAL DATA Limited slip differential Sectional view 6 Static description 7 Differential lock Static description 8 SERVICE Bevel gear set and differential carrier Adjust Ring Pinion Gears 10 Adjust 13 Differential Overhaul 16 Limited slip differential Overhaul 17 Differential lock Dog clutch Overhaul 20 DIAGNOSTIC Differential lock Troubleshooting 22 47735452 03 07 2014 25 2 25 1...

Page 348: ...3 90 mm 0 154 in 3 95 mm 0 156 in 4 mm 0 157 in 4 05 mm 0 159 in 4 10 mm 0 161 in 4 15 mm 0 163 in 4 20 mm 0 165 in 4 25 mm 0 167 in 4 30 mm 0 169 in 4 35 mm 0 171 in 4 40 mm 0 173 in 4 45 mm 0 175 in 4 50 mm 0 177 in 4 55 mm 0 179 in 4 60 mm 0 181 in 4 65 mm 0 183 in 4 70 mm 0 185 in 4 75 mm 0 187 in 4 80 mm 0 189 in Thickness of bevel crown wheel position adjustment rings 83 Front bevel gear set...

Page 349: ...ional view 25 102 quantity thickness maximum wear 2 2 8 mm 0 11 in 0 10 mm 0 004 in Friction disc keyed on side gear 93 Front bevel gear set and differential Sectional view 25 102 quantity thickness maximum wear 8 1 6 mm 0 06 in 0 15 mm 0 006 in Metal disc keyed on differential casing 86 Front bevel gear set and differential Sectional view 25 102 quantity thickness 10 1 5 mm 0 06 in 47735452 03 07...

Page 350: ...two front teeth gears one integral with the right axle shaft the other integral with the differential cage Control Controlled by the control unit of the gearbox lift Operation Electro hydraulic it is switched on simultaneously with the rear one by means of a button located on the operator s right hand side 47735452 03 07 2014 25 2 25 102 5 ...

Page 351: ...ential Limited slip differential Sectional view LIM SLIP self locking differential WLAPL4S25C101F 1 1 Metal disc keyed onto differential casing 2 Friction disc keyed onto side gear 3 Friction disc keyed onto side gear 47735452 03 07 2014 25 2 25 102 6 ...

Page 352: ... without completely eliminating wheel slipping that may result from tractor grip loss The difference in revolutions between the sun gears and the differential casing when a wheel begins to slip as a result of grip loss is impeded by clutch assemblies that are compressed by axial thrusts from the bevel drive torque transmitted to the sun gears by means of the teeth on the two planet gears These tor...

Page 353: ...annular chamber of the piston 1 is static and not pressurized as the relative solenoid valve is in the discharge position not energized In these conditions the helical spring 2 keeps the teeth of the two coupling sleeves of the differential lock apart A Front differential lock disengaged B Front differential lock engaged 47735452 03 07 2014 25 2 25 102 8 ...

Page 354: ...Front axle system Front bevel gear set and differential WLAPL4S25C107H 1 Discharge oil Pressurized oil 47735452 03 07 2014 25 2 25 102 9 ...

Page 355: ...oo Screw the relevant nut on the end of the screw keeping its machined part facing towards the end Once all the surfaces inside the tool are in contact us ing a depth caliper or a micrometer make the measure ment L between the end of the screw and the face beneath the nut for a more exact measurement make three measurements at 120 then calculate the aver age WLAPL4S25C170A 1 2 Remove it all and re...

Page 356: ... the average The bearing pre load adjustment shim S 61 Front bevel gear set and differential Sectional view 25 102 will be S L L1 0 05 mm 0 0020 in WLAPL4S25C174A 5 5 With the wrench 1 and the relevant bush 2 remove the tool SEZ25CAP1A 74 6 6 Refit the pinion on the support complete with the bear ings spacer thrust washer 65 Front bevel gear set and differential Sectional view 25 102 of the adjust...

Page 357: ...b ft 39 Kgm ensuring the bearings bed in Then check again that the rolling torque is A1 0 49 N m 0 36 lb ft 0 05 kgm without considering the break out torque Select a thin ner shim if the torque is greater otherwise select one with a greater thickness it is less WLAPL4S25C173A 8 47735452 03 07 2014 25 2 25 102 12 ...

Page 358: ...102 figure 1 Sp after measuring it SEZ25CAP1A 75 1 2 Install the differential casing support caps tighten the relative bolts to a torque value of 59 108 N m 43 52 79 66 lb ft 6 to 11 kgm then loosen and re tighten to a torque of 20 N m 14 75 lb ft 2 kgm Mount the adjuster shim 83 Front bevel gear set and differential Sectional view 25 102 figure 1 size 3 mm 0 1181 in and the relevant retaining cir...

Page 359: ...ing wrench 380000257 adjust the ring nut and check using torque wrench 1 that the rolling resis tance torque of the crown wheel and pinion bearings as measured in the same conditions used to check only the pinion is A2 A1 1 1 5 N m 8 85 13 28 lb in where A2 pinion crown wheel rolling resistance torque A1 rolling resistance torque of pinion only as previ ously measured SEZ25CAP1A 80 6 7 Tighten the...

Page 360: ... the rolling resistance torque of the pinion crown wheel A2 A1 1 1 5 N m 0 74 1 11 lb ft 0 10 to 0 15 kgm Sealing compound application diagram for assembly of bevel drive unit and epicyclic final drive unit 10 The types of sealing compounds to be applied are specified in Basic instructions SEZ25CAP1B 2 8 47735452 03 07 2014 25 2 25 102 15 ...

Page 361: ...ge on the differential housing 5 Move the left hand side gear to bring it into full contact with the planet pinion and then push it up against the differential housing reading the end float Gs on the micrometer SEZ25CAP1A 42 1 6 Repeat the above operations to measure the end float on the right hand side gear Gd The side gear end float will be 0 25 mm 0 010 in Therefore the rings to be inserted in ...

Page 362: ...Allen screws 3 retaining the right 5 and left ring nuts 3 Check that the right and left hand caps 1 are marked so as not to interchange them during assem bly 4 Remove the right 5 and left hand bearing adjustment ring nuts from the bevel crown wheel 5 Take out the bolts 2 and caps 1 and separate the bevel crown wheel from the bevel pinion support 6 If necessary take out the retaining bolts C9 Pow e...

Page 363: ...nd the friction disks 11 and 12 see table below replacing parts that are near their wear limit SEZ25CAP1A 44 3 12 Proceed with self locking differential assembly op erations carrying out the previously described oper ations in reverse order apply LOCTITE 270 to the threads on the screws 6 and tighten to a torque value of 50 N m 442 54 lb in 13 Refit the crown wheel if previously disassembled on th...

Page 364: ... order and assemble and adjust the crown wheel bearings as in dicated in Bevel gear set and differential carrier Adjust 25 102 SEZ25CAP1A 44 4 Friction parts detail Self locking differential friction disks LIM SLIP Item no Description Quantity Thickness mm in Maximum wear per disc mm in 10 Metal disk 10 1 5 mm 0 06 in 11 Friction disk 2 2 8 mm 0 11 in 0 10 mm 0 004 in 12 Friction disk 8 1 6 mm 0 0...

Page 365: ... 2 76 in in their place Grad ually unscrew the four remaining bell housing bolts so as to allow the gradual extension of the differential lock release spring SEZ25CAP1A 45 1 NOTE It is necessary to install two bolts with a minimum length of 70 mm 2 76 in because the normal bell housing bolts are not long enough to allow the spring to extend to its full free length 3 Unscrew the two 70 mm 2 76 in b...

Page 366: ...ing SEZ25CAP1A 49 5 7 Remove the differential lock piston 8 To refit the differential lock clutch parts follow the disas sembly procedure in reverse order proceeding as fol lows 9 Carefully check the condition of the two O ring seals installed on the piston 10 Fit the clutch bell unit complete with spring and piston using the two 70 mm 2 76 in bolts used during dis assembly operations SEZ25CAP1A 5...

Page 367: ...on Overhaul or replace solenoid valve Oil leakage through the seals with conse quent pressure drop piston seals or deliv ery pipe seals Replace damaged seals Differential lock fails to disengage Differential lock solenoid valve jammed in delivery position Overhaul or replace solenoid valve Differential lock release spring broken Replace spring Lack of power supply to the solenoid valve connections...

Page 368: ...pecification 3 Differential Overhaul 16 Differential lock General specification 5 Differential lock Static description 8 Differential lock Troubleshooting 22 Differential lock Dog clutch Overhaul 20 Limited slip differential General specification 4 Limited slip differential Overhaul 17 Limited slip differential Sectional view 6 Limited slip differential Static description 7 47735452 03 07 2014 25 ...

Page 369: ...47735452 03 07 2014 25 2 25 102 24 ...

Page 370: ...Front axle system 25 Final drive hub steering knuckles and shafts 108 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 25 3 25 108 1 ...

Page 371: ...AL DATA Planetary drive and hub General specification 3 Steering knuckle and king pin General specification 4 SERVICE Planetary drive and hub Disassemble 5 Assemble 7 Disassemble 9 Assemble 11 Steering knuckle and king pin Adjust 12 Wheel hub Replace 14 47735452 03 07 2014 25 3 25 108 2 ...

Page 372: ...ering knuckles and shafts Planetary drive and hub General specification Epicyclic final drive Reduction Ratio all models 12 12 72 1 7 Front axle brake disk thickness all models 4 45 4 55 mm 0 175 0 179 in 47735452 03 07 2014 25 3 25 108 3 ...

Page 373: ...uckles and shafts Steering knuckle and king pin General specification Thickness of steering knuckle bearing adjuster plates 0 10 mm 0 0039 in 0 15 mm 0 0059 in 0 20 mm 0 0079 in 0 25 mm 0 0098 in 0 30 mm 0 0118 in 47735452 03 07 2014 25 3 25 108 4 ...

Page 374: ...itted on the tractor If the operation is performed with the axle fitted on the tractor a support stand must be positioned under the engine sump 1 Position the axle on stand 380000251 SEZ25CAP1A 51 1 2 Remove the plug 1 and drain the oil from the epicyclic final drive SEZ25CAP1A 52 2 3 Unscrew the cover retaining bolts 1 on the final drive screw in two pins 2 and using an extracting tool in serted ...

Page 375: ...ut 2 retaining the wheel hub bearings SEZ25CAP1A 54 4 5 Remove the lock nut on the wheel hub bearings using wrench 380000269 1 SEZ25CAP1A 55 5 6 Remove the wheel hub 1 together with the epicyclic final drive fixed gear 2 Recover all disassembled parts SEZ25CAP1A 56 6 47735452 03 07 2014 25 3 25 108 6 ...

Page 376: ...25CAP1A 57 1 4 Also check the state of the seal on the wheel hub be tween it and the axle shaft if it should be changed then take it out and using tool 380200019 insert it until the tool makes contact with the spindle so as to leave the gap 5 Assemble the wheel hub and the epicyclic final drive fixed gear 6 Progressively tighten the ring nut using the torque wrench and wrench 380000269 1 to obtain...

Page 377: ...a torque value of 392 N m 3469 49 lb in at the same time rotate the wheel hub to ensure that the bearings are correctly seated 11 Carefully secure the ring nut 12 Before reassembling the epicyclic final drive cas ing carefully clean and degrease the mating sur faces then apply sealing compound approx 2 mm 0 08 in along the marked line shown in Bevel gear set and differential carrier Adjust 25 102 ...

Page 378: ...tted on the tractor If the operation is performed with the axle fitted on the tractor a support stand must be positioned under the engine sump 1 Position the axle on stand 380000251 2 Remove the plug 1 and drain the oil from the epicyclic final drive SEZ25CAP1A 59 1 3 Unscrew all of the epicyclic final drive casing retaining bolts 1 SEZ25CAP1A 60 2 4 Using an extractor 1 fitted on the oil drainage...

Page 379: ...ip 1 and extract the external brake disk 2 SEZ25CAP1A 62 4 6 Remove the hub 1 and associated brake friction disk SEZ25CAP1A 63 5 7 Take out the retaining bolts and remove the final drive fixed gear 1 using two screws as an extractor SEZ25CAP1A 64 6 47735452 03 07 2014 25 3 25 108 10 ...

Page 380: ...cribed see Pow ered front axle Torque 25 100 3 Refit the drive fixed gear 4 Refit the brake disk hub 5 Fit the outer brake disk and secure in position 6 Before reassembling the epicyclic final drive casing carefully clean and degrease the mating surfaces then apply sealing compound approx 2 mm 0 08 in along the marked line shown in Bevel gear set and differential carrier Adjust 25 102 7 Assemble t...

Page 381: ...e front mudguard support Put a few washers under the tool as shims temporarily inserting longer screws 2 Fit the lower cover without the adjustment plate and lubricate the three retaining bolts with engine oil 3 Gradually tighten the lower cover bolts in sequence while simultaneously rotating the casing to allow ex cess grease to escape SEZ25CAP1A 70 2 4 Using a torque wrench and tool 380000235 1 ...

Page 382: ...ower cover bolts insert the selected shims and tighten the bolts to a torque of 64 N m 566 45 lb in 8 Check that the torque necessary to rotate the casing is 3 9 9 8 N m 34 52 86 74 lb in without considering the initial peak torque 9 If the torque value measured is greater than the spec ified value increase the thickness of the shims if it is less than the specified value reduce the thickness of t...

Page 383: ...Z25CAP1A 65 1 2 Remove the seal and fit the pins 1 of tool 380200018 SEZ25CAP1A 66 2 3 Carefully clean the seat and position the seal 1 ready for fitting SEZ25CAP1A 67 3 NOTE The external surface on the seal 1 indicated by the arrow does not require lubrication 4 Fit the seal 2 4 fully tightening the screws on tool 380200018 1 SEZ25CAP1A 68 4 5 Remove tool 380200018 from the hub 47735452 03 07 201...

Page 384: ...Front axle system Final drive hub steering knuckles and shafts 6 Mount the front epicyclic final drive with brake see Planetary drive and hub Assemble 25 108 47735452 03 07 2014 25 3 25 108 15 ...

Page 385: ...7 Planetary drive and hub Assemble 11 Planetary drive and hub Disassemble 5 Planetary drive and hub Disassemble 9 Planetary drive and hub General specification 3 Steering knuckle and king pin Adjust 12 Steering knuckle and king pin General specification 4 Wheel hub Replace 14 47735452 03 07 2014 25 3 25 108 16 ...

Page 386: ...47735452 03 07 2014 25 3 25 108 17 ...

Page 387: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 388: ...SERVICE MANUAL Rear axle system Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 27 ...

Page 389: ...Contents Rear axle system 27 27 100 Powered rear axle 27 1 27 106 Rear bevel gear set and differential 27 2 27 120 Planetary and final drives 27 3 47735452 03 07 2014 27 ...

Page 390: ...Rear axle system 27 Powered rear axle 100 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 27 1 27 100 1 ...

Page 391: ...s 3 General specification 3 FUNCTIONAL DATA Powered rear axle Exploded view Rear axle housing and final drive 4 Exploded view Front bevel gear set and differential 6 SERVICE Rear axle housing Disconnect 9 Connect 11 Brake housing Remove 13 Brake housing Install 14 47735452 03 07 2014 27 1 27 100 2 ...

Page 392: ...or the rear axle shaft X 380001730 Box wrenches X 380001731 Socket for the pinion shaft X 380001746 Installation tool for the installation of the cassette seal for the rear axle shaft Locally manufactured tools Name Usage Center bush Figure 1 A guide to adjust the bearing preload of the bevel pinion bearings For installation Material S235JR in accordance with DIN 10025 NOTE All specifications are ...

Page 393: ...tary gear carrier 19 Retainer Ring 20 Thrust washer 21 Planetary gear 22 Roller bearing 23 Thrust washer 24 Retainer Ring 25 Retainer Ring 26 Ring Gear 27 Dowel pin 28 shaft 29 Union 30 Reduction 31 Tube 32 Shutter 33 Fitting 34 Brake housing 35 Nut 36 Stud bolt 37 Oil level sight glass 38 Fitting 39 Lubrication line 40 Lubrication line 41 Union 42 Lubrication line 43 O Ring 44 Bushing 45 Bolt 46 ...

Page 394: ...Rear axle system Powered rear axle SS13E030 1 47735452 03 07 2014 27 1 27 100 5 ...

Page 395: ...r 76 Pinion 77 Thrust washer 78 Pinion 79 axle 80 Pinion 81 Disc holder 82 Thrust washer 83 Friction plate 84 Separator plate 85 Grooved nut 86 Roller bearing 87 Adjuster return plate 88 Retainer Ring 89 Washer 90 Roller bearing 91 Pinion shaft 92 Ball 93 Crownwheel 94 Pistons 95 O Ring 96 seal 97 Differential housing 98 Bolt 99 Rectangular ring 100 Ball bearings 47735452 03 07 2014 27 1 27 100 6 ...

Page 396: ...Rear axle system Powered rear axle SS13E035 1 47735452 03 07 2014 27 1 27 100 7 ...

Page 397: ...Rear axle system Powered rear axle 47735452 03 07 2014 27 1 27 100 8 ...

Page 398: ...r parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A Prior operation Transmission housing cover Remove 21 111 1 Loosen all oil lines Remove all oil lines SVIL13TR00137AB 1 2 Remove the suction pipe SVIL13TR00138AB 2 3 Remove the two bolts 44 SVIL13TR00139AB 3 47735452 03 07 2014 27 1 27 100 9 ...

Page 399: ...ox housing from the rear axle NOTE Be careful with the adjustment disc counter shaft See position 377 Semi Powershift transmission in ternal components Exploded view 1st 4th gear 21 152 SVIL13TR00142AB 4 Next operation Rear axle housing Connect 27 100 47735452 03 07 2014 27 1 27 100 10 ...

Page 400: ...A 14 20 mm 0 559 in SVIL13TR00435AB 1 2 Measure the dimension B from the top of the bearing to the gearbox housing Dimension B 13 90 mm 0 547 in SVIL13TR00436AB 2 Example calculation Measurement A 14 20 mm 0 559 in Measurement B 13 90 mm 0 547 in Axial play 0 0 0 1 mm 0 000 0 004 in 0 05 mm 0 002 in Result adjustment disc 0 250 mm 0 010 in Connect the rear axle housing 3 Fix the calculated adjustm...

Page 401: ...ft collar onto the synchronization teeth SVIL13TR00437AB 4 5 Coat the sealing surfaces with LOCTITE 518 SVIL13TR00440AB 5 6 Use the bolts and the nuts to secure the gearbox to the rear axle housing 7 Tighten the bolts and nuts to 185 Nm 136 lb ft Next operation Transmission housing cover Install 21 111 47735452 03 07 2014 27 1 27 100 12 ...

Page 402: ...3H193 2 4 WARNING Heavy objects Lift and handle all heavy components using lift ing equipment with adequate capacity Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Remove the left hand axle trumpet housing and the brake housing from the rear axle housing SS13H194 3 NOTE...

Page 403: ... operation Bevel pinion Install 27 106 1 Fit the stud bolts 36 and 50 Fit the dowel 27 SS13H046 1 2 Coat the bolts with LOCTITE 243 3 Use the bolts to fit the oil level sight glass 37 Tighten the screws to 2 Nm 1 48 lb ft SS13K018 2 4 Use a suitable mandrel to insert the bushing 44 Make sure that the bushing is flush 5 Fit the bushings 49 onto the studs SS13H049 3 47735452 03 07 2014 27 1 27 100 1...

Page 404: ...ear of all bystanders Failure to comply could result in death or seri ous injury W0398A Clean the sealing surfaces on the brake housing and rear axle housing Coat the sealing surfaces with LOCTITE 518 7 Fit the brake housing Use the nuts to secure the brake housing Tighten the nuts to 115 Nm 84 8 lb ft NOTE Use the shouldered nuts for the bushings 49 SS13H050 4 Next operation Brakes Install 33 202...

Page 405: ...owered rear axle Exploded view Rear axle housing and final drive 4 Powered rear axle General specification 3 Powered rear axle Special tools 3 Rear axle housing Connect 11 Rear axle housing Disconnect 9 Rear axle housing Brake housing Install 14 Rear axle housing Brake housing Remove 13 47735452 03 07 2014 27 1 27 100 16 ...

Page 406: ...Rear axle system 27 Rear bevel gear set and differential 106 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 27 2 27 106 1 ...

Page 407: ...t and differential 106 FUNCTIONAL DATA Differential lock control valve Overview 3 SERVICE Differential Remove 4 Disassemble 5 Assemble 7 Install 11 Bevel pinion Remove 13 Gear tooth contact 17 Preload 19 Install 20 47735452 03 07 2014 27 2 27 106 2 ...

Page 408: ...using SS13E039 1 SS07G815 2 Specifications Solenoid valve type 3 2 way solenoid valve Nominal voltage 12 V Nominal current 1 5 A at 20 C 68 F Coil resistance 8 Ω at 20 C 68 F Activation period 100 Ambient temperature 20 60 C 4 140 F Oil temperature 20 120 C 4 248 F Operating pressure maximum 350 bar 5075 psi Nominal flow maximum 19 0 l min 0 7 cfm Tightening torque 25 30 Nm 18 22 lb ft 47735452 03...

Page 409: ...city Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Remove the differential using the lifting device NOTE Check the adjustment shims SS11G531 1 NOTE Clean the components check carefully for wear and damage and replace if necessary Next operation Differential Disassemble...

Page 410: ...rior operation Differential Remove 27 106 1 Remove the rectangular rings 99 from the ring grooves of the differential housing 97 SS13H051 1 2 Remove the two ball bearings 72 and 100 SS13H052 2 3 Undo the bolts 98 NOTE Use a press to secure the differential so that the differential does not turn 4 Disconnect the differential housing from the differential case SS13H053 3 47735452 03 07 2014 27 2 27 ...

Page 411: ...he thrust washer 82 from the bevel gear 80 SS13H055 5 8 Remove the bevel gear 80 together with the disk car rier 81 9 Remove the loose crown wheel 93 from the differen tial case SS13H056 6 10 Push out the roll pin 74 11 Remove the differential axles 12 Remove the bevel gears 78 with the thrust washers 77 from the housing Remove the bevel gear 76 and the thrust washer 75 from the housing SS13H057 7...

Page 412: ...hrust washer 75 and the bevel gear 76 into the differential housing 73 NOTE Fit the thrust washer so that the bevel on the inside diameter faces the bevel gear upward SS13H058 1 2 Fit the bevel gear 76 in the differential housing 73 SS13H059 2 3 Fit the bevel gears 78 with the thrust washer 77 and the axle 79 in the differential housing 73 NOTE Position the tab of the thrust washer in the groove s...

Page 413: ... the crown wheel 93 on the differential housing 73 SS13H062 5 7 Fit the bevel gear 80 together with the disk carrier 81 SS13H063 6 8 Fit the disks Start with a friction disk 83 NOTE If you are using new friction disks the new friction disks must be soaked in engine oil for at least 30 min NOTE Layer the friction disks and the steel disks alter nately SS13H064 7 47735452 03 07 2014 27 2 27 106 8 ...

Page 414: ...ustrial Vaseline SS13H066 9 11 Fit the piston 94 Make sure that the flat side of the piston faces the differential housing 97 SS13H067 10 12 Coat the bolts 98 with LOCTITE 243 13 Fit the differential housing 97 on the differential hous ing 73 14 Insert screws and tighten to 115 Nm 84 8 lb ft NOTE Use the press to secure the differential so that the differential does not turn SS13H068 11 47735452 0...

Page 415: ...inor or mod erate injury C0047A Heat the two ball bearings 72 and 100 Slide on the two ball bearings until they sit in place NOTE Adjust the ball bearings once they have cooled down SS13H069 12 16 Fit the rectangular rings 99 in the ring grooves of the differential housing 97 and interlock them SS13H070 13 Next operation Differential Install 27 106 47735452 03 07 2014 27 2 27 106 10 ...

Page 416: ...line SS10E032 1 4 WARNING Heavy objects Lift and handle all heavy components using lift ing equipment with adequate capacity Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Clean the sealing surfaces on the brake housing and on the rear axle and coat with LOCTITE 518 5 F...

Page 417: ...rom the target value correct the issue with adjustment disks 71 of a different thickness SS10E035 4 Gear contact pattern check 8 Coat several teeth on both sides with whiting 9 Roll over the teeth with the pinion Check the gear contact pattern SS10E036 5 Ideal gear contact pattern for thrust flank concave SS11G764 6 Ideal gear contact pattern for traction flank convex SS11G765 7 47735452 03 07 201...

Page 418: ...0 Prior operation Front Wheel Drive FWD Disassemble 23 202 1 Remove the bolts from the lubrication lines 39 40 and 41 2 Remove the lubrication lines with the fittings and the O rings SS13H071 1 3 Unscrew the bolt Remove the bolt together with the transmission output speed sensor 46 SS13H072 2 4 Release the circlip 431 from the pinion shaft 91 Re move the clearance washer 432 SS13H073 3 47735452 03...

Page 419: ...t 85 NOTE This work step can only be carried out when the lever is in the rear position SS13H074 4 6 Push the pinion shaft 91 out toward the rear When doing so open the groove nut 85 further SS13H075 5 7 Remove the pinion shaft 91 and any loose compo nents SS13H076 6 8 Remove the ball 92 SS13H077 7 47735452 03 07 2014 27 2 27 106 14 ...

Page 420: ...road shift 10 Undo the screw plug 461 11 Remove the spring 459 Remove the ball 458 SS13H079 9 12 Unscrew the bolt 451 from the shift finger 452 13 Remove the shift finger Remove the shift lever 457 SS13H080 10 14 Push out the roll pin 454 from the shift fork 453 15 Remove any loose components SS13H081 11 47735452 03 07 2014 27 2 27 106 15 ...

Page 421: ... of the roller bearings 17 Remove the disk 89 SS13H082 12 18 Release the circlip 88 from the ring groove of the rear axle housing SS13H083 13 NOTE Clean the components check carefully for wear and damage and replace if necessary Next operation Output shaft Remove 31 119 47735452 03 07 2014 27 2 27 106 16 ...

Page 422: ...n the right hand side in the direction of travel B Bevel pinion correction Read this correction on the front surface of the bevel pinion C Standard shim s 4 mm 0 16 in D Correction of the rear bevel pinion bearing Calculate this correction from the difference between the measured dimension and the standard dimension T 31 5 mm 1 24 in X Shim thickness Calculate the shim thickness from the standard ...

Page 423: ...Rear axle system Rear bevel gear set and differential Next operation Bevel pinion Preload 27 106 47735452 03 07 2014 27 2 27 106 18 ...

Page 424: ...disks that you need to calculate 88 Circlip 89 Calculated adjustment disk 90 Roller Bearing NOTE Make the center bush A yourself in accordance with the dimensional sketch see Powered rear axle Special tools 27 100 NOTE An adjustment is only possible with the already cal culated adjustment disk for the contact adjustment To make adjustment easier in advance use the adjustment disks you find at disa...

Page 425: ...on Preload 27 106 NOTE All components must be lubricated prior to installation Install the field road shift 434 Shift collar 453 Shift fork 454 Roll pin 455 Gearshift bar SS13H088 1 1 Install the gearshift bar 455 Install the shift fork 453 2 Attach the shift fork 453 with the roll pin 454 to the gearshift bar NOTE Install the shift stops of the gearshift bar on the housing exterior SS13H089 2 3 T...

Page 426: ...ver the shift collar SS13H092 5 Pinion shaft assembly 6 CAUTION Burn hazard Always wear heat resistant protective gloves when handling heated parts Failure to comply could result in minor or mod erate injury C0047A Heat the bearing inner ring 90 Install the bearing inner ring on the pinion shaft 91 until the bearing inner ring sits in place NOTE Adjust the bearing inner ring once it is cold SS13H0...

Page 427: ...ulated disk 89 SS13H096 9 10 Thread on the center bush A with the assembled circlip NOTE Make the center bush A yourself in accordance with the dimensional sketch See Powered rear axle Special tools 27 100 SS13H097 10 11 Install the bearing outer ring of the roller bearing 86 in the center bush SS13H098 11 47735452 03 07 2014 27 2 27 106 22 ...

Page 428: ...ing until it sits in place NOTE Adjust the bearing inner ring once it is cold SS13H099 12 13 Screw on the groove nut 85 so that the flat side faces the bearing inner ring SS13H100 13 14 Install the anti rotation ball see arrow in the pinion shaft 91 with industrial Vaseline SS13H101 14 15 Thread on the thrust washer 438 until it sits in place NOTE Grease the thrust washer with industrial Vaseline ...

Page 429: ...rear axle housing NOTE Make the threaded rod for the pressing yourself SS13H104 17 20 Secure the pinion shaft 91 with the ring nut wrench Use the socket wrench 380001731 to tighten the ring nut 85 to a torque of 450 Nm 331 9 lb ft 21 Check the bearing pre load 0 1 1 5 Nm 0 1 1 1 lb ft SS13H105 18 22 To prevent any loosening of the slotted nut 85 use a suitable mandrel Notch the groove of the bevel...

Page 430: ...ll the shift finger 452 28 Fix the shift finger on the lever with the bolt 451 Tighten to a torque of 24 Nm 17 7 lb ft NOTE Grease the O ring with industrial Vaseline NOTE Note the installation position Refer to the figure 22 SS13H108 21 29 Insert both the ball 458 and the spring 459 into the housing bore 451 Screw 453 Shift fork 454 Roll pin 455 Gearshift bar 457 Shift lever 458 Ball 459 Spring 4...

Page 431: ... Install the lines 39 40 and 42 Tighten the union nuts to a torque of 35 Nm 25 8 lb ft SS13H111 24 33 Install the O rings on both sides over the oil line until the O rings sit in place in the rear axle housing NOTE Grease the O rings with industrial Vaseline SS13H112 25 Next operation Rear axle housing Brake housing Install 27 100 47735452 03 07 2014 27 2 27 106 26 ...

Page 432: ...pinion Gear tooth contact 17 Bevel pinion Install 20 Bevel pinion Preload 19 Bevel pinion Remove 13 Differential Assemble 7 Differential Disassemble 5 Differential Install 11 Differential Remove 4 Differential lock control valve Overview 3 47735452 03 07 2014 27 2 27 106 27 ...

Page 433: ...47735452 03 07 2014 27 2 27 106 28 ...

Page 434: ...Rear axle system 27 Planetary and final drives 120 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 27 3 27 120 1 ...

Page 435: ...ary and final drives 120 SERVICE Planetary final drive Disassemble Axle trumpet housing and planetary drive 3 Assemble Axle trumpet housing and planetary drive 6 Final drive housing Remove 11 Install 12 47735452 03 07 2014 27 3 27 120 2 ...

Page 436: ...ng and final drive 27 100 Prior operation Final drive housing Remove 27 120 1 Loosen the grub screw 4 2 Remove the planetary gear carrier 18 SS13H113 1 3 Remove the ball 3 from the axle shaft 1 NOTE Use a magnetic rod to remove the ball SS13H114 2 4 Remove the circlip 25 from the ring groove of the plan etary carrier bolt SS13H115 3 47735452 03 07 2014 27 3 27 120 3 ...

Page 437: ...24 from both sides 7 Remove the loosened individual parts SS13H117 5 8 Remove the ring nut 16 with the special tool 380001730 SS13H118 6 9 Remove the axle shaft 1 10 Remove the bearing inner ring 15 11 Remove both bearing outer rings from the axle trum pet housing SS13H119 7 47735452 03 07 2014 27 3 27 120 4 ...

Page 438: ... inner ring 6 from the axle shaft SS13H120 8 13 Remove the shaft sealing ring 5 from the axle shaft SS13H121 9 NOTE Clean the components check carefully for wear and damage and replace if necessary Next operation Brakes Remove 33 202 47735452 03 07 2014 27 3 27 120 5 ...

Page 439: ... before installation NOTE You can only ensure that the component is installed in exactly the right position with the positioning tool de signed for this purpose SS13H122 1 2 CAUTION Burn hazard Always wear heat resistant protective gloves when handling heated parts Failure to comply could result in minor or mod erate injury C0047A Heat the bearing inner ring of the roller bearing 6 Insert the bear...

Page 440: ...47A Heat the bearing inner ring 15 Fit the bearing inner ring NOTE Adjust the bearing inner ring once it is cold SS13H126 5 6 Fix the ring nut 16 on the axle shaft The chamfer must face toward the bearing 7 Use the special tool 380001730 to tighten the ring nut to a torque of 250 Nm 184 4 lb ft Then loosen by 20 8 Before you check the bearing adjustment tap the axle shaft with a rubber hammer SS13...

Page 441: ... bearing 22 The rounded side on the inside diameter must face toward the circlip 19 12 Fit the thrust washer 23 and the second circlip 24 SS13H130 9 13 Fit the pre assembled planetary gears with the in side diameter rounded sides roller bearings facing the planetary gear carrier SS13H131 10 14 Position the circlip 25 in the ring groove of the plan etary gear carrier SS13H132 11 47735452 03 07 2014...

Page 442: ... NOTE Note the installation position Refer to the figure 15 SS13H134 13 18 Fit the planetary gear carrier on the axle shaft NOTE The roll pin 17 must be positioned in the groove of the ring nut Refer to the figure 15 SS13H135 14 19 The roll pin in the planetary gear carrier prevents the shaft ring nut from turning out of position 1 Shaft 3 Ball 4 Grub screw 11 Housing 16 Ring nut 17 Roll pin 18 Pl...

Page 443: ...9 in Readjust the roll pin until it reaches the bearing inner ring Turn the grub screw to set the end play to 0 1 0 4 mm 0 004 0 016 in SS13H138 17 22 Clean the sealing surfaces 23 Coat the sealing surface of the axle trumpet housing with LOCTITE 518 24 Fit the shaft 28 on the housing 11 Align the bores NOTE The dowel pin bore must point toward the side of the brake housing SS13H139 18 Next operat...

Page 444: ...ngs or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or serious injury W0398A 1 Undo the bolts 9 and nuts 12 2 Disconnect the axle trumpet housing from the brake housing 3 Remove the axle trumpet housing with the internal ring gear SS13H140 1 Next operation Planetary final drive Disassemble Axle trumpet housing and planetary drive 27 120 47735452 ...

Page 445: ... drive 27 100 Prior operation Planetary final drive Assemble Axle trumpet housing and planetary drive 27 120 1 Clean the sealing surface of the brake housing the sealing surface of the housing and the sealing surface of shaft Coat the surfaces with LOCTITE 518 2 Fit the shaft 28 and the pre assembled housing 11 3 Coat the bolts with LOCTITE 243 Insert screws and tighten to 115 Nm 84 8 lb ft SS11G6...

Page 446: ...s 120 Final drive housing Install 12 Final drive housing Remove 11 Planetary final drive Assemble Axle trumpet housing and planetary drive 6 Planetary final drive Disassemble Axle trumpet housing and planetary drive 3 47735452 03 07 2014 27 3 27 120 13 ...

Page 447: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 448: ...SERVICE MANUAL Power Take Off PTO Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 31 ...

Page 449: ...Contents Power Take Off PTO 31 31 104 Rear electro hydraulic control 31 1 31 119 Four speed rear Power Take Off PTO 31 2 31 142 Front Power Take Off PTO control 31 3 47735452 03 07 2014 31 ...

Page 450: ...Power Take Off PTO 31 Rear electro hydraulic control 104 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 31 1 31 104 1 ...

Page 451: ...ts Power Take Off PTO 31 Rear electro hydraulic control 104 FUNCTIONAL DATA Power Take Off PTO control valve Overview 3 SERVICE Rear electro hydraulic control Pressure test 4 47735452 03 07 2014 31 1 31 104 2 ...

Page 452: ...cifications Solenoid valve type Proportional pressure regulating valve Nominal voltage 12 V 15 PWM frequency 100 Hz Coil resistance 5 2 Ω 5 at 20 C 68 F Ambient temperature 30 80 C 22 176 F Oil temperature 25 100 C 13 212 F Nominal flow 0 0 25 0 l min 0 0 0 9 cfm Regulated pressure 0 20 bar 0 290 psi Inlet pressure maximum 60 bar 870 psi Tightening torque for each mounting bolt 5 5 Nm 0 5 4 1 lb f...

Page 453: ...NOTE Make sure that the pressure sensor battery is in a charged state Then perform a calibration Switch the pres sure sensor to the 60 bar 870 psi measurement range SS13K203 2 2 The solenoid valve for the PTO clutch is at the top of the Powershift The connections must be easily accessible without the need to remove the cab floor from the right hand side of the tractor 3 Connect the current clamp t...

Page 454: ...tic PTO function in the normal start up position Figure 1 No connection of any implement to the PTO SS13K196 3 1 PTO switch in the OFF position a low current flows but this current does not open the valve 2 PTO switch in the ON position a large current temporar ily flows in order to fill the clutch 3 Start up phase 4 The clutch is in the fully closed position 5 PTO switch in the OFF position 47735...

Page 455: ...22 F Motor speed 1500 RPM PTO lever in the 1000 NORM position Switch for both the rear PTO soft start function and the automatic PTO function in the normal start up position Figure 1 Connection of a light implement to the PTO 30 Nm 22 lb ft rotary windrower SS13K197 4 47735452 03 07 2014 31 1 31 104 6 ...

Page 456: ...122 F Motor speed 1500 RPM PTO lever in the 1000 NORM position Switch for both the rear PTO soft start function and the automatic PTO function in the soft start up posi tion Figure 1 Connection of a light implement to the PTO 30 Nm 22 lb ft rotary windrower SS13K198 5 47735452 03 07 2014 31 1 31 104 7 ...

Page 457: ... C 122 F Motor speed 1500 RPM PTO lever in the 1000 NORM position Switch for both the rear PTO soft start function and the automatic PTO function in the normal start up position Figure 1 Connection of a medium implement to the PTO 180 Nm 133 lb ft mower SS13K199 6 47735452 03 07 2014 31 1 31 104 8 ...

Page 458: ...0 C 122 F Motor speed 1500 RPM PTO lever in the 1000 NORM position Switch for both the rear PTO soft start function and the automatic PTO function in the soft start up posi tion Figure 1 Connection of a medium implement to the PTO 180 Nm 133 lb ft mower SS13K200 7 47735452 03 07 2014 31 1 31 104 9 ...

Page 459: ...22 F Motor speed 1500 RPM PTO lever in the 1000 NORM position Switch for both the rear PTO soft start function and the automatic PTO function in the normal start up position Figure 1 Connection of a heavy attachment to the PTO 450 Nm 332 lb ft medium press SS13K201 8 47735452 03 07 2014 31 1 31 104 10 ...

Page 460: ...122 F Motor speed 1500 RPM PTO lever in the 1000 NORM position Switch for both the rear PTO soft start function and the automatic PTO function in the soft start up posi tion Figure 1 Connection of a heavy attachment to the PTO 450 Nm 332 lb ft medium press SS13K202 9 47735452 03 07 2014 31 1 31 104 11 ...

Page 461: ...Index Power Take Off PTO 31 Rear electro hydraulic control 104 Power Take Off PTO control valve Overview 3 Rear electro hydraulic control Pressure test 4 47735452 03 07 2014 31 1 31 104 12 ...

Page 462: ...Power Take Off PTO 31 Four speed rear Power Take Off PTO 119 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 31 2 31 119 1 ...

Page 463: ...NORMAL ECONOMIC 25 Output shaft Remove 31 Install 33 Power Take Off PTO case Cover Remove 36 Cover Install 38 Power Take Off PTO clutch Disassemble 39 Assemble 42 Power Take Off PTO clutch brake Disassemble 47 Assemble 49 Power Take Off PTO speed rate selector control Normal Economic speed rate selector control Remove 51 Normal Economic speed rate selector control Install 52 540 1000 rpm speed rat...

Page 464: ...Rear drive shaft Remove 58 Install 60 Counter shaft Remove Power Take Off PTO 540 1000 65 Disassemble Power Take Off PTO 540 1000 66 Assemble Power Take Off PTO 540 1000 67 Install Power Take Off PTO 540 1000 68 47735452 03 07 2014 31 2 31 119 3 ...

Page 465: ...is section Tool Number Designation Use X 380200021 Retaining bracket Four speed rear Power Take Off PTO General specification Output power P of the power take off PTO four speeds At a speed of 540 RPM Maximum 59 kW 80 Hp At a speed of ECO 540 RPM Maximum 59 kW 80 Hp At a speed of 1000 RPM 77 kW 105 Hp At a speed of ECO 1000 RPM 77 kW 105 Hp PTO speed at Engine Speed Power take off 540 1805 RPM Pow...

Page 466: ...Power Take Off PTO Four speed rear Power Take Off PTO 47735452 03 07 2014 31 2 31 119 5 ...

Page 467: ...ng 24 Disc holder 25 Separator plate 26 Wave spring 27 Friction plate 28 Spring 29 Cylinders 30 O Ring 31 O Ring 32 Pistons 33 Gear shaft 34 Shutter 35 Blank Plug 36 Journal 37 Shifter fork 38 Roll pin 39 Shifter rod 40 Screw plug 41 seal 42 Spring 43 Ball 44 Shuttle lever 45 O Ring 46 Bushing 47 Roll pin 48 Selector shaft 49 Retainer Ring 50 Washer 51 Journal 52 Collar holder 53 Selector sleeve 5...

Page 468: ...Power Take Off PTO Four speed rear Power Take Off PTO SS13E052 1 47735452 03 07 2014 31 2 31 119 7 ...

Page 469: ...ctor sleeve 114 Collar holder 115 Needle bearing 116 Ring spacer 117 Gear 118 Thrust washer 119 Retainer Ring 120 Journal 121 Retainer Ring 122 Jackshaft 123 Sleeve 124 Roll pin 125 Thrust washer 126 Needle bearing 127 Cluster gear 128 Bushing 129 Needle bearing 130 Thrust washer 131 Adjuster return plate 132 Cover cup 133 Bolt 134 Bolt 135 Dowel pin 136 Bearing bolt 137 Output shaft 138 Journal 1...

Page 470: ...Power Take Off PTO Four speed rear Power Take Off PTO SS13E054 1 47735452 03 07 2014 31 2 31 119 9 ...

Page 471: ...gearbox IV Field shift or road shift V Rear axle differential VI Hydraulic pump drive VII Power take off 540 1000 VIII Engine power take off PTO ground speed PTO IX Four wheel drive X Planetary gears and multi disc brake 1 Powershift input speed sensor 2 Powershift output speed sensor 3 Gearbox speed sensor 4 Speed sensor for the rear PTO A Transmission input shaft n 2200 RPM 47735452 03 07 2014 3...

Page 472: ...Power Take Off PTO Four speed rear Power Take Off PTO SS13E004 1 47735452 03 07 2014 31 2 31 119 11 ...

Page 473: ...epresentation of the power flow engine PTO in shift position NORMAL and 540 1 Powershift input speed sensor 2 Powershift output speed sensor 3 Gearbox speed sensor 4 Speed sensor for the rear PTO A Transmission input shaft n 2200 RPM 47735452 03 07 2014 31 2 31 119 12 ...

Page 474: ...Power Take Off PTO Four speed rear Power Take Off PTO SS13E015 2 47735452 03 07 2014 31 2 31 119 13 ...

Page 475: ...tation of the power flow engine PTO in shift position ECONOMIC and 1000 1 Powershift input speed sensor 2 Powershift output speed sensor 3 Gearbox speed sensor 4 Speed sensor for the rear PTO A Transmission input shaft n 2200 RPM 47735452 03 07 2014 31 2 31 119 14 ...

Page 476: ...Power Take Off PTO Four speed rear Power Take Off PTO SS13E016 3 47735452 03 07 2014 31 2 31 119 15 ...

Page 477: ... synchronized gear field range In the operation of the ground speed PTO the field range has 16 gears for forward travel and 16 gears for reverse travel 4 synchronized gears x 4 powershift ratios with a right hand PTO or a left hand PTO NOTE Engagement of the road range places the ground speed PTO in the neutral position 47735452 03 07 2014 31 2 31 119 16 ...

Page 478: ...Power Take Off PTO Four speed rear Power Take Off PTO SS13E017 4 47735452 03 07 2014 31 2 31 119 17 ...

Page 479: ...e power flow in first powershift ratio forwards right hand first synchronized gear field range or road range in the NEUTRAL position In the operation of the stationary PTO there are 16 steps 4 synchronized gears x 4 powershift ratios with a right hand PTO 47735452 03 07 2014 31 2 31 119 18 ...

Page 480: ...Power Take Off PTO Four speed rear Power Take Off PTO SS13E018 5 47735452 03 07 2014 31 2 31 119 19 ...

Page 481: ...Four speed rear Power Take Off PTO Representation of the power flow in first powershift ratio reverse left hand first synchronized gear field range or road range in the NEUTRAL position 47735452 03 07 2014 31 2 31 119 20 ...

Page 482: ...Power Take Off PTO Four speed rear Power Take Off PTO SS13E019 6 47735452 03 07 2014 31 2 31 119 21 ...

Page 483: ...C Prior operation Power Take Off PTO case Cover Remove 31 119 1 Remove the circlip 65 from the ring groove of the housing SVIL13TR00184AB 1 2 Release circlip 49 from its position 3 Remove the disk 50 SVIL13TR00185AB 2 4 Remove the bearing 51 SVIL13TR00186AB 3 47735452 03 07 2014 31 2 31 119 22 ...

Page 484: ...f loosened components SVIL13TR00187AB 4 6 Remove the ball 61 from the shaft SVIL13TR00188AB 5 7 Release circlip 68 from its position 8 Remove the disk 67 SVIL13TR00189AB 6 9 Remove the bearing 64 from the shaft 10 Remove the clearance washer 63 SVIL13TR00190AB 7 47735452 03 07 2014 31 2 31 119 23 ...

Page 485: ...r 52 Remove the shift collar 53 Remove the selector fork 37 with the gearshift bar 39 14 Remove the gear 56 Remove the double gear 58 SVIL13TR00192AB 9 15 If necessary drive out the roll pin 38 SVIL13TR00193AB 10 16 Remove the complete drive shaft 33 SVIL13TR00194AB 11 Next operation Front drive shaft Install NORMAL ECONOMIC 31 119 47735452 03 07 2014 31 2 31 119 24 ...

Page 486: ...aft Remove NORMAL ECONOMIC 31 119 1 Insert the pre assembled drive shaft 33 until the drive shaft sits in place in the housing SVIL13TR00194AB 1 2 Slide the needle bearing 57 onto the double gear 58 SVIL13TR00314AB 2 3 Slide on the gear 56 NOTE Note the installation position SVIL13TR00315AB 3 47735452 03 07 2014 31 2 31 119 25 ...

Page 487: ...he housing horizontally 6 Fit the pre assembled components SVIL13TR00317AB 5 7 Attach the selector fork 37 with the roll pin 38 to the gearshift bar 39 NOTE Note the gearshift bar position SVIL13TR00318AB 6 8 Insert the shift collar 53 into the selector fork NOTE Note the installation position SVIL13TR00319AB 7 47735452 03 07 2014 31 2 31 119 26 ...

Page 488: ...at the selector finger 48 engages in the gearshift bar SVIL13TR00320AB 8 10 Fit the clearance washer 63 onto the shaft 11 Press on the bearing 64 until the bearing sits in place SVIL13TR00190AB 9 12 Slide on the disk 67 13 Fit the circlip 68 SVIL13TR00189AB 10 14 Secure the ball 61 in the shaft with industrial Vase line SVIL13TR00188AB 11 47735452 03 07 2014 31 2 31 119 27 ...

Page 489: ...needle bearing 55 SVIL13TR00322AB 13 17 Insert the pre assembled shaft into the housing When you insert the pre assembled shaft the com ponents you already inserted see figures 5 and 8 must slide onto the shaft Insert the shaft until the shaft sits in place in the housing NOTE When you install the shaft ensure that the ball 61 and the disk 62 remain in the correct position SVIL13TR00323AB 14 18 Fi...

Page 490: ...42 SVIL13TR00324AB 16 20 Fit the screw plug 40 with a new ring seal 41 Install the screw plug Tighten the screw plug to 11 Nm 8 lb ft SVIL13TR00325AB 17 21 Move the shaft against the circlip SVIL13TR00187AB 18 22 Insert the collar holder 52 SVIL13TR00326AB 19 47735452 03 07 2014 31 2 31 119 29 ...

Page 491: ...ould result in minor or mod erate injury C0047A Install the heated bearing 51 until the bearing sits in place NOTE Adjust the bearing once it has cooled down SVIL13TR00327AB 20 24 Slide on the disk 50 25 Feed the circlip 49 into the ring groove of the PTO SVIL13TR00185AB 21 Next operation Power Take Off PTO case Cover Install 31 119 47735452 03 07 2014 31 2 31 119 30 ...

Page 492: ...er NOTE This step is not necessary if you do not remove the rear axle SS13H142 1 2 Unscrew the bolt 150 Remove the speed sensor for the rear PTO 149 SS13H143 2 3 Remove the bearing cap 145 Remove the shaft seal ing ring 144 from the bearing cap NOTE If you remove the output shaft when the rear axle is still in place you must switch the ground speed PTO to the ON position If you do not switch on th...

Page 493: ...he circlip 141 from the ring groove on the PTO 7 Remove the thrust washer SS13H146 5 8 Remove the PTO SS13H147 6 9 Remove the bearing 138 from the PTO SS13H148 7 NOTE Clean the components check carefully for wear and damage and replace if necessary Next operation Hollow shaft and gears Remove 21 902 47735452 03 07 2014 31 2 31 119 32 ...

Page 494: ...od erate injury C0047A Warm up the bearing 138 and the circlip 139 Slide the bearing and the circlip onto the Power Take Off PTO until the bearing and circlip sit in place NOTE Adjust the bearing once it has cooled down SS13H149 1 2 Slide on the thrust washer 140 3 Feed the circlip 141 into the ring groove of the PTO SS13H150 2 4 Coat the grub screw with LOCTITE 243 5 Fit the sensor wheel 142 on t...

Page 495: ... sealing ring sits in place SS13G328 5 8 Grease the shaft sealing ring 144 with industrial Vase line Clean the sealing surfaces and spray with LOCTITE 518 9 Fit the bearing cap 145 on the rear axle housing NOTE Pay attention to the installation position of the bear ing cap 145 10 Insert the screws 146 and tighten to 46 Nm 33 9 lb ft SS13G329 6 11 Insert the O ring 148 into the ring groove of the s...

Page 496: ... with LOCTITE 243 Fit the bolt Tighten the bolt to a torque of 23 Nm 17 lb ft SS13G331 8 14 On the opposite side fit the shift collar and the needle bearing NOTE This step is not necessary if you do not remove the rear axle SS13G332 9 Next operation Bevel pinion Gear tooth contact 27 106 47735452 03 07 2014 31 2 31 119 35 ...

Page 497: ... Prior operation Gear housing Disconnect gearbox housing range housing 21 111 1 Undo the bolts 13 SVIL13TR00175AB 1 2 Apply even pressure to press off the cover with the screws SVIL13TR00176AB 2 3 Remove the bearing 15 from the cover bore SVIL13TR00177AB 3 47735452 03 07 2014 31 2 31 119 36 ...

Page 498: ... rear Power Take Off PTO 4 If necessary remove the shaft seal 12 SVIL13TR00178AB 4 Next operation Power Take Off PTO clutch brake Disassemble 31 119 Front drive shaft Remove NORMAL ECONOMIC 31 119 47735452 03 07 2014 31 2 31 119 37 ...

Page 499: ...tch brake Assemble 31 119 1 Fit the bearing 15 SVIL13TR00330AB 1 2 Insert the dowel 11 until the dowel sits in place SVIL13TR00331AB 2 3 Coat the sealing surfaces with LOCTITE 518 4 Secure the cover with the screws 13 Tighten the screws to 46 Nm 34 lb ft SVIL13TR00332AB 3 Next operation Gear housing Connect gearbox housing range housing 21 111 47735452 03 07 2014 31 2 31 119 38 ...

Page 500: ...PTO clutch Disassemble Prior operation Front drive shaft Remove NORMAL ECONOMIC 31 119 1 Remove the three rectangular rings 14 SVIL13TR00195AB 1 2 Remove the bearing 36 SVIL13TR00196AB 2 3 Remove the bearing inner ring SVIL13TR00197AB 3 47735452 03 07 2014 31 2 31 119 39 ...

Page 501: ...in minor or mod erate injury C0147A Preload the spring 28 7 Release circlip 23 from its position 8 Remove any loose components SVIL13TR00199AB 5 9 CAUTION Eye injury hazard Wear protective goggles when using com pressed air Failure to comply could result in minor or mod erate injury C0035A Use compressed air to separate the cylinder 29 care fully from the piston 32 SVIL13TR00200AB 6 10 Remove the ...

Page 502: ...TO Four speed rear Power Take Off PTO 11 Remove the piston 32 SVIL13TR00202AB 8 12 Remove the two O rings 31 SVIL13TR00203AB 9 Next operation Power Take Off PTO clutch Assemble 31 119 47735452 03 07 2014 31 2 31 119 41 ...

Page 503: ...n Power Take Off PTO clutch Disassemble 31 119 1 Insert the two O rings 31 into the ring grooves of the drive shaft SVIL13TR00203AB 1 2 Insert the O ring 30 into the ring groove of the cylinder SVIL13TR00201AB 2 3 Fit the piston 32 into the cylinder 29 SVIL13TR00300AB 3 47735452 03 07 2014 31 2 31 119 42 ...

Page 504: ...e assembled cylinder 29 SVIL13TR00301AB 4 5 Slide the steel disk 25 onto the disk holder 24 SVIL13TR00302AB 5 6 Slide on the wave spring 26 SVIL13TR00303AB 6 7 Slide on the friction disk 27 8 Complete the disk set in the sequence shown SVIL13TR00421AB 7 47735452 03 07 2014 31 2 31 119 43 ...

Page 505: ...13TR00305AB 9 11 Slide on the pre assembled components SVIL13TR00306AB 10 12 Fit the circlip 23 13 CAUTION Spring under tension This assembly is spring loaded Remove the parts carefully Failure to comply could result in minor or mod erate injury C0147A Preload the spring 28 14 Fit the circlip 23 15 Remove the retaining bracket SVIL13TR00307AB 11 47735452 03 07 2014 31 2 31 119 44 ...

Page 506: ... ble gear SVIL13TR00308AB 12 17 Slide on the needle bearing 20 Slide on the spacer ring 19 Slide on the needle bearing 18 SVIL13TR00309AB 13 18 Slide on the double gear 21 SVIL13TR00310AB 14 19 Slide on the thrust washer 17 NOTE Note the installation position Fit the thrust washer The lubricating grooves must face downward toward the double gear SVIL13TR00311AB 15 47735452 03 07 2014 31 2 31 119 4...

Page 507: ...irclip SVIL13TR00312AB 17 22 Grease the ring grooves of the rectangular rings 23 Fit the three rectangular rings 14 so that the three rectangular rings interlock in place Align the three rectangular rings SVIL13TR00195AB 18 24 Press on the bearing 15 until the bearing sits in place SVIL13TR00313AB 19 Next operation Front drive shaft Install NORMAL ECONOMIC 31 119 47735452 03 07 2014 31 2 31 119 46...

Page 508: ...8 2 Remove the cap 9 SVIL13TR00179AB 1 3 CAUTION Spring under tension This assembly is spring loaded Remove the parts carefully Failure to comply could result in minor or mod erate injury C0147A Preload the spring 7 4 Release circlip 1 from its position 5 Remove the plug 2 and the spring 7 SVIL13TR00180AB 2 6 Remove the O ring 3 SVIL13TR00181AB 3 47735452 03 07 2014 31 2 31 119 47 ...

Page 509: ...speed rear Power Take Off PTO 7 Remove the pin 4 from the cover SVIL13TR00182AB 4 8 Remove the O rings 5 and 6 SVIL13TR00183AB 5 Next operation Power Take Off PTO clutch brake Assemble 31 119 47735452 03 07 2014 31 2 31 119 48 ...

Page 510: ...tion Power Take Off PTO clutch brake Disassemble 31 119 1 Insert the O rings 5 and 6 into the ring grooves of the pin SVIL13TR00183AB 1 2 Insert the pin 4 into the cover bore SVIL13TR00182AB 2 3 Fit the cap 9 4 Use the roll pin 8 to fix the cap to the pin SVIL13TR00328AB 3 47735452 03 07 2014 31 2 31 119 49 ...

Page 511: ... 2 and the circlip 1 on the spring 8 CAUTION Spring under tension This assembly is spring loaded Remove the parts carefully Failure to comply could result in minor or mod erate injury C0147A Preload the spring 7 with the plug 9 Position the circlip 1 in the ring groove of the cover SVIL13TR00180AB 6 Next operation Power Take Off PTO case Cover Install 31 119 47735452 03 07 2014 31 2 31 119 50 ...

Page 512: ...drive shaft Remove NORMAL ECONOMIC 31 119 1 Push out the roll pin 47 2 Remove the shift lever 44 Remove the selector shaft 48 NOTE Be careful of the O rings SVIL13TR00204AB 1 3 Drive out the bushing 46 SVIL13TR00205AB 2 Next operation Power Take Off PTO speed rate selector control Normal Economic speed rate selector control Install 31 119 47735452 03 07 2014 31 2 31 119 51 ...

Page 513: ... NOTE Note the installation position Insert the bushing until the bushing is flush with the chamfer on the inside of the housing SVIL13TR00205AB 1 2 Insert the selector shaft 48 into the housing from the inside 3 Install the O ring 45 SVIL13TR00299AB 2 4 Attach the shift lever 44 to the selector shaft with the roll pin 47 NOTE Note the installation position The selector shaft finger must face down...

Page 514: ...R00400AB 1 2 Remove the bolt 95 from the selector finger 3 Remove the selector shaft 93 Remove the gearshift bar 99 Remove the selector fork 91 NOTE During the removal of the selector fork from the gearshift bar pay attention to the ball 97 and the spring 98 SVIL13TR00267AB 2 Next operation Power Take Off PTO speed rate selector control 540 1000 rpm speed rate selector control Install Power Take O...

Page 515: ... selector control 540 1000 rpm speed rate selector control Remove 31 119 Image 93 Selector shaft Bolt 95 96 Shifting finger 97 Ball Spring 98 99 Gearshift bar SS13K019 1 1 Fit the spring 98 and the ball 97 shift stop in the selector fork 91 SVIL13TR00344AB 2 2 Use a tapered bolt to fix the ball 97 in the selector fork bore for subsequent installation of the gearshift bar SVIL13TR00351AB 3 47735452...

Page 516: ...3TR00353AB 5 7 Grease the new O ring 94 with industrial Vaseline Fit the new O ring on the selector shaft 93 8 Fit the selector shaft with the O ring in the housing bore SS13K020 6 9 Insert the selector finger 96 into the selector fork 10 Install the selector shaft in the selector finger bore 11 Use the bolt 95 to attach the selector finger to the selector shaft Tighten plug to 24 Nm 18 lb ft SVIL...

Page 517: ... 119 1 Drive out the roll pin from the selector finger of the ground speed PTO gearshift 2 Remove the components SVIL13TR00258AB 1 3 Remove the bolt from the selector fork 4 Remove the selector fork Remove the gearshift bar Remove the shift collar SVIL13TR00259AB 2 Next operation Power Take Off PTO speed rate selector control Install Ground speed Power Take Off PTO 31 119 47735452 03 07 2014 31 2 ...

Page 518: ...selector fork onto the gearshift bar SVIL13TR00350AB 1 2 Use the bolt A to attach the selector fork to the gearshift bar Tighten plug to 24 Nm 18 lb ft 3 Install the O ring B in the ring groove of the selector finger 4 Install the selector finger in the housing bore NOTICE Subsequent installation of the shift finger is no longer possible SVIL13TR00352AB 2 5 Use the roll pin to attach the lever to ...

Page 519: ...round speed Power Take Off PTO 31 119 if equipped 1 Remove the outer circlip 104 SVIL13TR00260AB 1 2 Remove the bearing 105 from the housing over the splined end of the intermediate shaft 3 Remove the two spacer disks Remove the two needle bearings Remove the spacer ring SVIL13TR00261AB 2 4 Release circlip 102 from its position 5 Remove the bearing 105 SVIL13TR00262AB 3 47735452 03 07 2014 31 2 31...

Page 520: ...irclip 111 from its position SVIL13TR00264AB 5 8 Slide the intermediate shaft 122 out toward the rear 9 Remove the loosened components SVIL13TR00265AB 6 10 Release circlip 119 from its position 11 Remove the bearing from the intermediate shaft SVIL13TR00266AB 7 Next operation Rear drive shaft Install 31 119 47735452 03 07 2014 31 2 31 119 59 ...

Page 521: ... implement any de viations from the procedure independently SS13F102 1 The figure shows the version with ground speed PTO SS13F103 2 1 CAUTION Burn hazard Always wear heat resistant protective gloves when handling heated parts Failure to comply could result in minor or mod erate injury C0047A Heat the bearing inner ring Install the bearing inner ring on the intermediate shaft until the bearing inn...

Page 522: ...chamfered side of the disk must face the bearing SVIL13TR00334AB 4 3 Fit the circlip 119 SVIL13TR00266AB 5 4 Fit the thrust washer 118 Fit the two needle bearings 115 Fit the spacer ring 116 SVIL13TR00335AB 6 5 Pre assemble the gear 117 Pre assemble the collar holder 114 Pre assemble the shift collar 113 SVIL13TR00336AB 7 47735452 03 07 2014 31 2 31 119 61 ...

Page 523: ... outer ring into the transmis sion housing until the bearing sits in place SVIL13TR00338AB 9 8 Position the circlip 121 in the ring groove on the hous ing bore to fix the bearing in place SVIL13TR00339AB 10 9 Fit the thrust washer 112 on the collar holder until the thrust washer sits in place 10 Position the circlip 111 in the ring groove of the inter mediate shaft SVIL13TR00345AB 11 47735452 03 0...

Page 524: ...asher must face the bearing SVIL13TR00340AB 12 12 Fit the circlip 102 SVIL13TR00262AB 13 13 Fit the spacer disk 106 the needle bearing 107 the spacer ring 108 the needle bearing 107 and the spacer disk 110 SVIL13TR00341AB 14 14 Fit the pre assembled intermediate shaft in the trans mission housing bore See also figure 16 SVIL13TR00343AB 15 47735452 03 07 2014 31 2 31 119 63 ...

Page 525: ...0342AB 16 16 Fit the circlip 104 17 Move the bearing back until the bearing sits in place on the circlip SVIL13TR00260AB 17 Next operation Power Take Off PTO speed rate selector control Install Ground speed Power Take Off PTO 31 119 if equipped Counter shaft Install Power Take Off PTO 540 1000 31 119 47735452 03 07 2014 31 2 31 119 64 ...

Page 526: ...Remove Main shaft 21 152 1 Loosen the bolts 133 and 134 2 Remove cap NOTE Be careful of the adjustment disk SVIL13TR00255AB 1 3 Version with ground speed Power Take Off PTO Remove the shift stop spring and ball from the hous ing SVIL13TR00256AB 2 Next operation Counter shaft Disassemble Power Take Off PTO 540 1000 31 119 47735452 03 07 2014 31 2 31 119 65 ...

Page 527: ...ion Counter shaft Remove Power Take Off PTO 540 1000 31 119 1 Remove the bearing pin 136 2 Remove the two thrust washers Remove the two nee dle cages Remove the bushing Remove the double spur gear SVIL13TR00257AB 1 Next operation Counter shaft Assemble Power Take Off PTO 540 1000 31 119 47735452 03 07 2014 31 2 31 119 66 ...

Page 528: ...he double gear Fit the nee dle bearing 126 into the double gear SVIL13TR00418AB 1 2 Grease the thrust washers 125 and 130 with indus trial Vaseline 3 Install the thrust washers 125 and 130 The lubri cating grooves must face the double gear SVIL13TR00417AB 2 4 Use the bearing bolt 136 to position the pre assem bled components in the cover SVIL13TR00257AB 3 Next operation Counter shaft Install Power...

Page 529: ...ustment disk 131 for the gear backlash The dimension see arrow is stamped into the transmis sion housing Dimension in 1 100 mm Possible adjustment disks 0 1 mm 0 004 in or 0 2 mm 0 008 in To determine the adjustment disk Up to 0 02 mm 0 0008 in round down From 0 03 mm 0 0012 in round up SS13F101 2 4 Apply LOCTITE 518 to the contact surfaces for instal lation 5 Attach the pre assembled cover 132 wi...

Page 530: ...Power Take Off PTO case Cover Install 38 Power Take Off PTO case Cover Remove 36 Power Take Off PTO clutch Assemble 42 Power Take Off PTO clutch Disassemble 39 Power Take Off PTO clutch brake Assemble 49 Power Take Off PTO clutch brake Disassemble 47 Power Take Off PTO speed rate selector control Install Ground speed Power Take Off PTO 57 Power Take Off PTO speed rate selector control Remove Groun...

Page 531: ...47735452 03 07 2014 31 2 31 119 70 ...

Page 532: ...Power Take Off PTO 31 Front Power Take Off PTO control 142 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 31 3 31 142 1 ...

Page 533: ...nt Power Take Off PTO control 142 TECHNICAL DATA Power Take Off PTO control valve General specification 3 Accumulator General specification 4 FUNCTIONAL DATA Power Take Off PTO control valve Overview 5 47735452 03 07 2014 31 3 31 142 2 ...

Page 534: ... Design 3 2 directional control valve Supplier Tecnord Maximum operating pressure 50 bar 725 psi Nominal flow rate 30 l min 7 9 US gpm Filter in P duct 280μ Position of the solenoid valve Vertically downward to a maximum of 20 C 68 F Oil temperature range 30 125 C 22 257 F 47735452 03 07 2014 31 3 31 142 3 ...

Page 535: ... design Membrane accumulator Capacity 0 16 l 0 34 US pt Charge gas Nitrogen Filling gas pressure at 20 C 68 F 2 5 3 0 bar 36 2 43 5 psi Operating temperature 30 80 C 22 176 F Nominal operating pressure 19 20 bar 276 290 psi Maximum operating pressure 30 bar 435 psi 47735452 03 07 2014 31 3 31 142 4 ...

Page 536: ...ocation underneath the intercooler SS12E197 2 Characteristic power supply PWM Clock frequency 120 Hz 15 Resistance of the coil at 20 C 68 F 9 9 Ω Powe 14 W Duty cycle 100 Working temperature 30 120 C 22 248 F Tightening torque of solenoid coil retainer 5 Nm 1 3 7 lb ft 0 7 47735452 03 07 2014 31 3 31 142 5 ...

Page 537: ...Off PTO 31 Front Power Take Off PTO control 142 Accumulator General specification 4 Power Take Off PTO control valve General specification 3 Power Take Off PTO control valve Overview 5 47735452 03 07 2014 31 3 31 142 6 ...

Page 538: ...47735452 03 07 2014 31 3 31 142 7 ...

Page 539: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 540: ...SERVICE MANUAL Brakes and controls Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 33 ...

Page 541: ...ntents Brakes and controls 33 33 202 Hydraulic service brakes 33 1 33 110 Parking brake or parking lock 33 2 33 220 Trailer brake hydraulic control 33 3 33 204 Front axle brake 33 4 47735452 03 07 2014 33 ...

Page 542: ...Brakes and controls 33 Hydraulic service brakes 202 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 33 1 33 202 1 ...

Page 543: ... service brakes 202 TECHNICAL DATA Hydraulic service brakes General specification 3 FUNCTIONAL DATA Hydraulic service brakes Exploded view 4 SERVICE Hydraulic service brakes Bleed 7 Brakes Remove 9 Install 12 47735452 03 07 2014 33 1 33 202 2 ...

Page 544: ...the service brake Hydraulically Actuation of the hand brake acts on the service brake Mechanical by means of cables Number of liner disks per side 4 Diameter of the liner disks 9 5 x7 Park brake acts on the service brake Option Type of System Spring energy cylinder 2 Actuation Electrohydraulic solenoid valves 47735452 03 07 2014 33 1 33 202 3 ...

Page 545: ...ake Disc 7 Disk plate 8 Retaining screw 9 Brake housing 10 Pins 11 Drawbar 12 Cotter pin 13 Pins 14 Rubber grommet 15 Shield 16 Pressure spring 17 Sweeper 18 Washer 19 Nut 20 Brake cylinder 21 Washer 22 Lever 23 Cotter pin 24 Washer 25 Brake levers 26 Distance Piece 27 Bolt 28 Tab 29 Spring 30 Pins 31 Washer 32 Lever 47735452 03 07 2014 33 1 33 202 4 ...

Page 546: ...Brakes and controls Hydraulic service brakes SS13E034 1 47735452 03 07 2014 33 1 33 202 5 ...

Page 547: ...Brakes and controls Hydraulic service brakes 47735452 03 07 2014 33 1 33 202 6 ...

Page 548: ...r is equipped with air operated trailer brake two additional air vent nipples have to be bled See step 6 NOTE If the tractor is equipped with hydraulic trailer brake one additional air vent nipple has to be bled See step 7 2 Bleed the air vent nipples 1 on the left hand side in front of the cab SVIL13TR00649AB 2 3 Remove the bolts on the wheel hubs 4 Bleed the hydraulic service brake on the front ...

Page 549: ... from the air operated trailer brake SS13K088 4 7 Bleed the air vent nipple 1 from the hydraulic trailer brake SS13K087 5 8 Check the brake fluid level If necessary top up For the correct specification see Consumables Lubrications and Coolants 47735452 03 07 2014 33 1 33 202 8 ...

Page 550: ...y final drive Disassemble Axle trumpet housing and planetary drive 27 120 1 Loosen the nuts 19 from the drawbar and remove with the disk 18 SS13H151 1 2 Undo the bolts 27 Remove the bolts with the tab 28 and the spring 29 SS13H152 2 3 Undo the retaining bolt 8 Remove the retaining bolt SS13H153 3 47735452 03 07 2014 33 1 33 202 9 ...

Page 551: ...ite direction SS13H154 4 7 Remove the cotter pin 12 8 Remove the pin and the loosened components SS13H155 5 9 If necessary remove the grommet 14 NOTICE If you do not replace the grommet cover the drawbar with adhesive tape or a similar product when you remove the actuation unit This will prevent damage to the grommet SS13H156 6 10 Undo the bolts 1 11 Remove cover 2 SS13H157 7 47735452 03 07 2014 3...

Page 552: ... the drawbar thread NOTE Be careful of the liner disks and plates SS13H159 9 14 If necessary unlock the cotter pin 12 and drive out the pin NOTICE Safety component No further dismantling of the brake unit is permitted The brake is only supplied as a complete component SS13H160 10 NOTE Clean the components check carefully for wear and damage and replace if necessary Next operation Rear axle housing...

Page 553: ...en the intermediate disks and liner disks Start with an intermediate disk no lining NOTE Safety component No further dismantling of the brake unit is permitted The brake is only supplied as a complete component NOTE If you are using new liner disks they must be soaked in engine oil for at least 30 min SS13H162 2 3 Fit the drawbar 11 on the actuation unit using the pins 13 Secure the drawbar with t...

Page 554: ...sks 3 and one intermediate disk 4 Alternate between the liner disks and the intermediate disk Start with a liner disk NOTE If you are using new liner disks they must be soaked in engine oil for at least 30 min SS13H165 5 6 Fit the cover 2 7 Insert the screws 1 and tighten to 79 Nm 58 3 lb ft SS13H166 6 8 Pre assemble the brake actuation unit as shown Fix the pins 30 using the cotter pin 23 SS13H16...

Page 555: ...rive disk 17 over the drawbar NOTE Fit the drive disk 17 with the round inner counter bore facing toward the front 15 Secure the actuation unit to the rear axle housing with the pin 10 the disk 21 and the disks 21 NOTE For installation coat the bolt surface in MOLYKOTE P 74 16 Adjust the end play of the actuation unit 0 1 0 4 mm 0 004 0 016 in with the disks 21 SS13H170 10 17 Fix the pin 10 with t...

Page 556: ...ing the jam nut Tighten the jam nut to a torque of 80 Nm 59 lb ft SS13H172 12 21 Hook the spring 29 into the tab and into the brake lever SS13H173 13 22 Fit the pinion shaft SS13H174 14 23 Fit the lubrication line 24 Tighten the union nuts of the line to a torque of 35 Nm 25 8 lb ft SS13H175 15 Next operation Planetary final drive Assemble Axle trumpet housing and planetary drive 27 120 47735452 0...

Page 557: ...s 33 Hydraulic service brakes 202 Brakes Install 12 Brakes Remove 9 Hydraulic service brakes Bleed 7 Hydraulic service brakes Exploded view 4 Hydraulic service brakes General specification 3 47735452 03 07 2014 33 1 33 202 16 ...

Page 558: ...Brakes and controls 33 Parking brake or parking lock 110 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 33 2 33 110 1 ...

Page 559: ...ock Dynamic description Electric parking brake 3 Static description Electric parking brake 5 Parking brake control valve Overview 7 SERVICE Parking brake or parking lock Adjust 8 Spring loaded cylinder Service instruction Manual release of the electric park brake 10 Adjust 11 47735452 03 07 2014 33 2 33 110 2 ...

Page 560: ... pressure to release the parking brake The electric parking brake is activated automatically when the following conditions are achieved Gearbox in NEUTRAL Forwards and reverse clutches are in an open position The gearbox controller transmits this information to the Central Control Unit via the CAN bus Vehicle speed is less than 1 5 km h 0 9 mph The gearbox controller transmits this information to ...

Page 561: ...akes and controls Parking brake or parking lock For further information on gearbox hydraulics see Semi Powershift transmission lubrication system Hydraulic schema 21 103 47735452 03 07 2014 33 2 33 110 4 ...

Page 562: ...ific or optional piece of equipment The parking brake is an electro hy draulic spring loaded brake that acts on the rear axle driving brake in addition to the mechanically actuated parking brake The main advantage of an electric parking brake is that it significantly increases comfort and safety when operating the tractor SS14F097 1 47735452 03 07 2014 33 2 33 110 5 ...

Page 563: ...th P1 pressure 5 Pipe On transmission right hand side The pipe returns the oil to the transmission 6 Hand brake lever Inside cab on the left hand side at the driver seat The hand brake lever operates the hand brake 7 Hand brake position switch At the hand brake lever The hand brake position switch controls the park brake 8 Ground speed Power Take Off PTO lever Inside cab on the left hand side at t...

Page 564: ... side of the transmission housing SS14F098 1 SS12F008 2 Specifications Design 4 2 way valve with mechanical catch Nominal voltage 12 V 10 Rated resistance at 20 C 68 F 4 8 Ω Duty cycle 100 Rated current 2 5 A Nominal Power 30 W Oil temperature 20 80 C 4 176 F Max Input pressure 50 bar 725 psi Operating pressure 19 20 bar 276 290 psi Ambient Temperature 20 50 C 4 122 F Insulation resistance 100 kΩ ...

Page 565: ...ch the cable so that the adjust ment range on both sides is equal SS13H203 2 6 Undo the nut 1 Turn the nut several millimeters back from the clevis 7 Rotate the adjusting screw 2 until the drawbar 3 lifts from the brake cylinder 4 8 Turn the adjusting screw 2 back again until the draw bar 3 rests against the brake cylinder 4 again 9 Tighten the nut 1 SS13H204 3 10 Undo the nut 1 Turn the nut sever...

Page 566: ...r when you operate the parking brake lever 15 Operate the parking brake lever with 30 kg 66 lb The lever should reach tooth seven or tooth eight If the lever does not reach tooth seven or tooth eight the cable must be adjusted NOTE If a compressed air trailer brake is present the compressed air trailer brake must be adjusted so that the trailer brake valve switches between tooth three and tooth fo...

Page 567: ...rake cylinders of the electric park brake are located in the rear near the lower link support The release fixture is located at the rear end of the parking brake cylinder 1 Pull off the rubber cap 1 SS12F001 1 2 Screw the lock nut 2 against the cylinder wall Fix the threaded rod 3 during the process NOTE During this process the piston is pulled back and the electric parking brake is released SS12F...

Page 568: ... directions Failure to comply could result in death or serious injury W0265A NOTE If a parking brake cylinder has been replaced or repaired the linkage must be re adjusted 1 Release the parking brake and the electric park brake 2 Unscrew the nut 1 3 Rotate the threaded rod 2 until there is a gap X of 0 500 mm 0 020 in between bolt and clevis yoke 4 Tighten the nut 1 SS12F004 1 47735452 03 07 2014 ...

Page 569: ...king lock Adjust 8 Parking brake or parking lock Dynamic description Electric parking brake 3 Parking brake or parking lock Static description Electric parking brake 5 Spring loaded cylinder Adjust 11 Spring loaded cylinder Service instruction Manual release of the electric park brake 10 47735452 03 07 2014 33 2 33 110 12 ...

Page 570: ...Brakes and controls 33 Trailer brake hydraulic control 220 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 33 3 33 220 1 ...

Page 571: ...rakes and controls 33 Trailer brake hydraulic control 220 TECHNICAL DATA Trailer brake valve General specification version for France 3 General specification Version for Italy 3 47735452 03 07 2014 33 3 33 220 2 ...

Page 572: ...re range of hydraulic oil 20 115 C 4 0 239 F Drive piston gear ratio 1 11 1 Drive piston diameter 20 mm 0 79 in Trailer brake valve General specification Version for Italy Design Open center line valve Supplier Safim Operating system Hydraulic Oil flow pump 20 130 l min 5 3 34 US gpm Maximum brake pressure at connection B 130 bar 10 1885 psi 145 Maximum pressure at connection N 220 bar 3190 psi Te...

Page 573: ...s and controls 33 Trailer brake hydraulic control 220 Trailer brake valve General specification Version for Italy 3 Trailer brake valve General specification version for France 3 47735452 03 07 2014 33 3 33 220 4 ...

Page 574: ...Brakes and controls 33 Front axle brake 204 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 33 4 33 204 1 ...

Page 575: ...Contents Brakes and controls 33 Front axle brake 204 TECHNICAL DATA Select valve General specification Adding valve 3 47735452 03 07 2014 33 4 33 204 2 ...

Page 576: ...e Select valve General specification Adding valve Design Line valve Supplier ATE Operating system Hydraulic Logic The front axle only brakes when both pedals are applied Valve opens at 2 5 bar 29 72 psi 47735452 03 07 2014 33 4 33 204 3 ...

Page 577: ...Index Brakes and controls 33 Front axle brake 204 Select valve General specification Adding valve 3 47735452 03 07 2014 33 4 33 204 4 ...

Page 578: ...47735452 03 07 2014 33 4 33 204 5 ...

Page 579: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 580: ...SERVICE MANUAL Hydraulic systems Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 35 ...

Page 581: ... 35 300 Reservoir cooler and filters 35 2 35 104 Fixed displacement pump 35 3 35 106 Variable displacement pump 35 4 35 204 Remote control valves 35 5 35 114 Three point hitch control valve 35 6 35 160 Front hitch controls and lines 35 7 47735452 03 07 2014 35 ...

Page 582: ...Hydraulic systems 35 Hydraulic systems 000 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 35 1 35 000 1 ...

Page 583: ...ation 3 FUNCTIONAL DATA Hydraulic systems Dynamic description Closed center load sensing CCLS hydraulic system 4 Dynamic description Open center load sensing OCLS hydraulic system 12 Hydraulic schema 20 Static description 24 Static description Transmission steering 32 47735452 03 07 2014 35 1 35 000 2 ...

Page 584: ...S gpm 173 182 bar 2508 2639 psi Pressure limiter valve opens at Q 60 l min 16 US gpm 173 202 bar 2508 2929 psi p max at R 20 bar 290 psi Closed center load sensing CCLS system System components Front and rear linkage front and rear auxiliary distributors Hydraulic oil reservoir Oil reservoir General specification 35 300 Oil grade Consumables Lubrications and Coolants Variable displacement pump 40 ...

Page 585: ... standby is generated by the force of the spring 3 adjustable and by the pump pressure The pump pressure acts on the front face of the spool 4 The spool 4 therefore regulates the pressure to the piston 5 The piston pushes against the swash plate 6 The spring 7 acts on the opposite side of the swash plate This action creates a balanced position in the pump regulator The low pressure standby is read...

Page 586: ...Hydraulic systems Hydraulic systems SS12N806 1 47735452 03 07 2014 35 1 35 000 5 ...

Page 587: ...w increases at both ends of the spool 4 until a force equilibrium is created The spring 3 acts on one end of the spool 4 This means a pressure drop usually Δp must occur at the control spool 9 This pressure drop corresponds to the spring force The pressure drop creates a balanced position in the variable flow pump The variable flow pump can now generate the required oil flow and working pressure f...

Page 588: ...Hydraulic systems Hydraulic systems SS12N803 2 47735452 03 07 2014 35 1 35 000 7 ...

Page 589: ...y the signal pressure plus the spring force 3 The two way oil flow regulator 15 enables the rotation speed oil flow to be kept constant at the consumer I despite the increased pump pressure Only two consumers are shown in the diagram A maximum of six auxiliary distributors can be installed in the vehicle in addition to the electronically controlled hitch valve During operation all consumers with d...

Page 590: ...Hydraulic systems Hydraulic systems SS12N804 3 47735452 03 07 2014 35 1 35 000 9 ...

Page 591: ...ump works at the maximum working pressure until the consumer II switches off Thanks to the two way oil flow regulator 15 the consumer I is not influenced by pressure and volume changes This means that the set oil flow to the consumer I remains constant and the rotation speed of the oil motor does not change In this example a pump pressure of 200 bar 2900 psi is created The pump pressure is display...

Page 592: ...Hydraulic systems Hydraulic systems SS12N805 4 47735452 03 07 2014 35 1 35 000 11 ...

Page 593: ...he directional valves with the integrated shuttle valve 7 and into the signal line 8 and the LS connection of the connecting plate 2 Neutral position When all of the control valves for the directional valves are in the neutral position the signal line connects to the return flow 9 The signal line is therefore without pressure If there is no load pressure on the spring side of the pressure compensa...

Page 594: ...Hydraulic systems Hydraulic systems SS12N807 1 47735452 03 07 2014 35 1 35 000 13 ...

Page 595: ...fixed displacement pump into a consumer oil flow and a neutral oil flow The unneeded proportion of the oil flow therefore enters the neutral circuit 10 directly due to the pump pressure This results in an improvement to OC open center systems In OC systems the unneeded oil flow with a maximum pressure of 175 bar 2538 psi would flow into the tank The restrictor 13 sets the oil flow This oil flow de...

Page 596: ...Hydraulic systems Hydraulic systems SS12N808 2 47735452 03 07 2014 35 1 35 000 15 ...

Page 597: ...auses a pressure of 161 bar 2334 psi in the fixed displacement pump The higher pump pressure is now also available to the directional valve of consumer II If there were no integrated pressure compensator 16 in the directional valve of consumer I the higher pump pressure would lead to an increase in the working speed rotational speed in consumer I The spring 17 of the integrated pressure compensato...

Page 598: ...Hydraulic systems Hydraulic systems SS12N809 3 47735452 03 07 2014 35 1 35 000 17 ...

Page 599: ... unneeded oil from the fixed displacement pump flows into the neutral circuit 10 In the diagram the load pressure of 175 bar 2538 psi is the same as the pump pressure of the consumer II The higher pump pressure is now also available to the directional valve of consumer I If there were no integrated pressure compensator 16 in the directional valve of consumer I the higher pump pressure would lead t...

Page 600: ...Hydraulic systems Hydraulic systems SS13A218 4 47735452 03 07 2014 35 1 35 000 19 ...

Page 601: ...lve 170 bar 2465 psi 27 Steering cylinder 28 Thermostat 45 C 113 F 29 Transmission oil cooler 30 Transmission lubrication 31 15µ return filter with 0 3 bar 4 psi filter bypass valve 32 Hydraulic trailer brake valve 33 Control valve for service brake 34 Plug in coupling for trailer brake valve France 35 15µ transmission oil filter with 3 5 bar 51 psi filter bypass valve 36 Valve block for transmiss...

Page 602: ...Hydraulic systems Hydraulic systems SS13A119 1 47735452 03 07 2014 35 1 35 000 21 ...

Page 603: ... service brake 35 Solenoid valve for trailer brake valve Italy 36 Pressure switch for trailer brake valve Italy 37 Plug in coupling for trailer brake valve Italy 38 15µ transmission oil filter with 3 5 bar 51 psi filter bypass valve 39 Valve block for transmission control Semi Powershift transmission lubrication system Hydraulic schema 21 103 40 Limiter valve for lubricant pressure 41 Transmission...

Page 604: ...Hydraulic systems Hydraulic systems SS13A303 2 47735452 03 07 2014 35 1 35 000 23 ...

Page 605: ...ed Center Load Sensing CCLS system 4 High pressure feed pipe 5 Remote valve block 6 Oil return pipe 7 Oil return filter 8 Hydraulic lift cylinder 9 Alternative oil return where fitted 10 Valve block Electronic Front Hitch EFH where fitted 11 Front hydraulic lift cylinder where fitted 12 Front coupler where fitted 13 Front hydraulic lift single or double active valve without Electronic Front Hitch ...

Page 606: ...Hydraulic systems Hydraulic systems SS13A632 1 47735452 03 07 2014 35 1 35 000 25 ...

Page 607: ...e valve 6 Flow control adjuster 7 Cast manifold with quick couplers rear 8 Electronic Draft Control EDC valve 9 Mechanically hydraulic remote valve front end loader where fitted 10 Flow control adjuster where fitted 11 Cast manifold with quick coupler front where fitted 12 Mechanically hydraulic remote valve front end loader where fitted 13 Flow control adjuster where fitted 14 Cast manifold with ...

Page 608: ...Hydraulic systems Hydraulic systems SS13A633 2 47735452 03 07 2014 35 1 35 000 27 ...

Page 609: ...er plate 11 Electronic Draft Control EDC valve 12 Electro Hydraulic Remote EHR valve front 1 where fitted 13 Cast manifold where fitted 14 Electro Hydraulic Remote EHR valve front 2 where fitted 15 Cast manifold where fitted 16 Electro Hydraulic Remote EHR valve rear 3 where fitted 17 Cast manifold with quick coupler rear where fitted 18 Electro Hydraulic Remote EHR valve rear 4 where fitted 19 Ca...

Page 610: ...Hydraulic systems Hydraulic systems SS13A634 3 47735452 03 07 2014 35 1 35 000 29 ...

Page 611: ...e solenoid valve 6 Front hitch lower solenoid valve 7 Electronic Front Hitch EFH control valve 8 Accumulator 14 bar Front hitch 9 Accumulator 40 bar Front hitch 10 Front hitch solenoid valve Accumulator 14 bar 11 Front hitch solenoid valve Accumulator 40 bar 12 Pipe to front hitch distributor 13 Distributor block 14 Front hitch pressure sensor 15 Pipes to front hitch cylinder 47735452 03 07 2014 3...

Page 612: ...Hydraulic systems Hydraulic systems SS13A635 4 47735452 03 07 2014 35 1 35 000 31 ...

Page 613: ...eering circuit 1 Oil reservoir transmission housing 2 Suction filter for tandem gear pump transmission steering 3 Steering pump 4 Steering motor 5 Steering cylinder 6 Thermostat transmission oil cooler 7 Transmission oil cooler 8 Transmission lubrication pipe blue 47735452 03 07 2014 35 1 35 000 32 ...

Page 614: ...Hydraulic systems Hydraulic systems SS13A631 1 47735452 03 07 2014 35 1 35 000 33 ...

Page 615: ...n where fitted 5 Coupler for hydraulic trailer brake 6 Transmission oil filter 7 Transmission clutch solenoid valves 8 Transmission system pressure accumulator 9 Front Power Take Off PTO where fitted see also image 5 10 Front differential lock see also image 4 11 Rear differential lock see also image 4 12 Parking brake valve where fitted see also image 4 13 Parking brake cylinder where fitted 4773...

Page 616: ...Hydraulic systems Hydraulic systems SS13A636 2 47735452 03 07 2014 35 1 35 000 35 ...

Page 617: ...smission system pressure accumulator 6 Clutch A solenoid valve 7 Clutch C solenoid valve 8 Clutch B solenoid valve 9 Clutch D solenoid valve 10 Clutch F solenoid valve 11 Clutch G solenoid valve 12 Rear Power Take Off PTO solenoid valve 13 Four Wheel Drive 4WD solenoid valve 14 Front and rear differential lock solenoid valve 15 Lubrication oil from steering circuit 16 Lubrication oil from transmis...

Page 618: ...Hydraulic systems Hydraulic systems SS13A637 3 47735452 03 07 2014 35 1 35 000 37 ...

Page 619: ...ly 19 20 bar 276 290 psi 2 Transmission system pressure accumulator 3 Connecting plate 4 Oil return to the transmission housing 5 Parking brake solenoid valve 6 Front differential lock solenoid valve 7 Pipe to the front differential lock 8 Parking brake cylinder right hand side 9 Parking brake cylinder left hand side 47735452 03 07 2014 35 1 35 000 38 ...

Page 620: ...Hydraulic systems Hydraulic systems SS13A638 4 47735452 03 07 2014 35 1 35 000 39 ...

Page 621: ...here fitted 1 Transmission system pressure supply 19 20 bar 276 290 psi 2 Oil return to the transmission housing 3 Front Power Take Off PTO solenoid valve 4 Front Power Take Off PTO clutch accumulator 5 Front Power Take Off PTO clutch 47735452 03 07 2014 35 1 35 000 40 ...

Page 622: ...Hydraulic systems Hydraulic systems SS13A639 5 47735452 03 07 2014 35 1 35 000 41 ...

Page 623: ...iption Closed center load sensing CCLS hydraulic system 4 Hydraulic systems Dynamic description Open center load sensing OCLS hydraulic system 12 Hydraulic systems General specification 3 Hydraulic systems Hydraulic schema 20 Hydraulic systems Static description Transmission steering 32 47735452 03 07 2014 35 1 35 000 42 ...

Page 624: ...Hydraulic systems 35 Reservoir cooler and filters 300 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 35 2 35 300 1 ...

Page 625: ...ecification 3 Oil filters General specification suction filter 4 General specification Suction filter transmission steering 4 General specification Pressure filter transmission steering 4 Oil return filter General specification 5 SERVICE Oil reservoir Remove 6 Install 9 47735452 03 07 2014 35 2 35 300 2 ...

Page 626: ... Tank capacity sight glass max 44 l 12 US gal Tank capacity sight glass min 28 l 7 4 US gal Oil quantity that can be removed on a flat road and min oil level 20 l 5 3 US gal Oil quantity that can be removed on a flat road and max oil level 36 l 9 5 US gal Fill medium Consumables Lubrications and Coolants 47735452 03 07 2014 35 2 35 300 3 ...

Page 627: ...em pump Filtration efficiency in accordance with ISO 16889 β 42μm 200 Filter bypass valve opens at 0 8 bar 12 psi Direction of flow From outside to inside Operating temperature 30 120 C 22 248 F Oil filters General specification Pressure filter transmission steering Call out reference Before the transmission input Direction of flow identification with triangles At the input and output Filtration e...

Page 628: ...tion Position In hydraulic oil tank Filtration efficiency in accordance with ISO 16889 β 15μm 200 Filter bypass valve opens at 3 bar 44 psi Maximum operating pressure 10 bar 145 psi Operating temperature 30 100 C 22 212 F Cover torque 15 Nm 11 lb ft 47735452 03 07 2014 35 2 35 300 5 ...

Page 629: ...e steps on the right hand side SS13K074 1 3 Remove the drain plug 1 and completely drain all oil into a suitable container Dispose of the oil properly SVIL13TR00078AB 2 4 Remove the hydraulic pipes 1 2 and 3 NOTE The hydraulic pipe 2 is only obstructed if the op tion variable displacement pump is fitted The hydraulic pipe 3 is only obstructed if the option Elec tronic Front Hitch EFH is fitted SVI...

Page 630: ...IL13TR00900AB 4 6 Remove the bolts 1 7 Remove the wheel chock 2 SVIL13TR00902AB 5 8 Remove the four bolts 1 SS13K030 6 9 Open the hose clamps 1 Put a suitable container under the suction filter 2 10 Remove the suction filter 2 SVIL13TR00086AB 7 47735452 03 07 2014 35 2 35 300 7 ...

Page 631: ...ith adequate capacity Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Remove the hydraulic oil reservoir 1 with a jack If the cab is removed you can also use a crane SVIL13TR00903AB 9 Next operation Install the hydraulic oil reservoir See Oil reservoir Install 35 300 477...

Page 632: ...adequate capacity Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Install the hydraulic oil reservoir 1 with a crane or a jack SVIL13TR00903AB 1 2 Install the two bolts 1 on the back side of the hydraulic oil reservoir SVIL13TR00901AB 2 3 Install the return pipe 1 SVIL13...

Page 633: ...e displacement pump is fitted The hydraulic pipe 3 is only obstructed if the option Elec tronic Front Hitch EFH is fitted SVIL13TR00899AB 4 5 Install the four bolts 1 SS13K030 5 6 Install the suction filter 2 Tighten the hose clamps 1 SVIL13TR00086AB 6 7 Install the wheel chock 2 8 Install the bolts 1 SVIL13TR00902AB 7 47735452 03 07 2014 35 2 35 300 10 ...

Page 634: ... on the right hand side 10 Install the four bolts 1 SS13K074 8 11 Fill in the hydraulic oil For the correct specification see Consumables Lubrications and Coolants Next operation Install the rear wheels See Rear wheels Install 44 520 47735452 03 07 2014 35 2 35 300 11 ...

Page 635: ... transmission steering 4 Oil filters General specification Suction filter transmission steering 4 Oil filters General specification suction filter 4 Oil reservoir General specification 3 Oil reservoir Install 9 Oil reservoir Remove 6 Oil return filter General specification 5 47735452 03 07 2014 35 2 35 300 12 ...

Page 636: ...Hydraulic systems 35 Fixed displacement pump 104 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 35 3 35 104 1 ...

Page 637: ...4 TECHNICAL DATA Pump Gear pump General specification 3 Tandem gear pump General specification Transmission steering 3 SERVICE Pump Gear pump Remove 4 Gear pump Install 6 Tandem gear pump Remove 8 Tandem gear pump Install 10 47735452 03 07 2014 35 3 35 104 2 ...

Page 638: ...ump i 1 256 Pump Tandem gear pump General specification Transmission steering Design Tandem gear pump Supplier Bosch Rexroth Displacement of steering pump per revolution V 14 cm 0 85 in Displacement of transmission pump per revolution V 14 cm 0 85 in Maximum flow rate steering pump 35 l min 9 2 US gpm Maximum flow rate transmission pump 35 l min 9 2 US gpm Direction of rotation viewed toward drive...

Page 639: ...and completely drain all hy draulic oil into a suitable container Dispose of the oil properly NOTE Be sure that the three point hitch is lowered 2 Re install the drain plug 1 with a new ring seal SVIL13TR00078AB 1 3 Open the hose clamp 1 NOTE Put a suitable container under the suction filter 4 Remove the four bolts 2 5 Remove the suction pipe with filter 3 SS13N033 2 6 Remove the pressure hose 1 S...

Page 640: ...e two bolts 1 8 Remove the fixed displacement pump 2 SS13N037 4 9 Remove the four bolts 1 10 Remove the pressure connection 2 SS13N036 5 Next operation Install the fixed displacement pump See Pump Gear pump Install 35 104 47735452 03 07 2014 35 3 35 104 5 ...

Page 641: ... pump Remove 35 104 1 Install the pressure connection 2 with a new ring seal 2 Install the four bolts 1 Tighten the bolts with 10 13 Nm 7 10 lb ft SS13N036 1 3 Install the fixed displacement pump 2 with a new ring seal 4 Install the two bolts 1 SS13N037 2 5 Install the pressure hose 1 SS13N034 3 47735452 03 07 2014 35 3 35 104 6 ...

Page 642: ...l the four bolts 2 Tighten the bolts with 10 13 Nm 7 10 lb ft 8 Tighten the hose clamp 1 SS13N033 4 9 Fill in the hydraulic oil For the correct specification see Consumables Lubrications and Coolants Next operation Install the right hand rear wheel See Rear wheels Install 44 520 47735452 03 07 2014 35 3 35 104 7 ...

Page 643: ...oid open pipes or hoses to be sure that they are free of debris 1 Put a suitable container under the tandem gear pump 2 Open the clamps 2 on the suction pipe NOTE Depending on the day of manufacturing the suction pipe has a variety installation See image 1 or image 2 SVIL13TR00910AB 1 SS13M024 2 3 Open the pressure pipes 3 4 Remove the four bolts 4 5 Remove the tandem gear pump with the suction pi...

Page 644: ...ht bolts 5 7 Remove the suction pipe 6 SVIL13TR00911AB 4 8 Remove the eight bolts 7 9 Remove the two pressure connections 8 SVIL13TR00943AB 5 Next operation Install the tandem gear pump See Pump Tandem gear pump Install 35 104 47735452 03 07 2014 35 3 35 104 9 ...

Page 645: ... ring seals 4 Install the eight bolts 5 Tighten the bolts with 10 13 Nm 7 10 lb ft SVIL13TR00911AB 2 5 Install the tandem gear pump with the suction pipe and a new ring seal 6 Install the four bolts 4 7 Install the pressure pipes 3 SVIL13TR00909AB 3 8 Tighten the clamp on the suction pipe NOTE Top up the transmission oil after the first start of the engine For the correct specification see Consuma...

Page 646: ... Pump Gear pump General specification 3 Pump Gear pump Install 6 Pump Gear pump Remove 4 Pump Tandem gear pump General specification Transmission steering 3 Pump Tandem gear pump Install 10 Pump Tandem gear pump Remove 8 47735452 03 07 2014 35 3 35 104 11 ...

Page 647: ...47735452 03 07 2014 35 3 35 104 12 ...

Page 648: ...Hydraulic systems 35 Variable displacement pump 106 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 35 4 35 106 1 ...

Page 649: ...ic systems 35 Variable displacement pump 106 TECHNICAL DATA Pump General specification 3 Pump compensator General specification 4 SERVICE Variable displacement pump Remove 5 Install 7 47735452 03 07 2014 35 4 35 106 2 ...

Page 650: ...oth Displacement per revolution V 40 cm 2 44 in Maximum flow 100 l min 26 US gpm Direction of rotation viewed toward drive shaft right hand Engine rated speed n 2200 RPM Pump rated speed when engine is at 2200 RPM n 2763 RPM Maximum speed n 2900 RPM Engine ratio pump i 1 256 47735452 03 07 2014 35 4 35 106 3 ...

Page 651: ... Variable displacement pump Pump compensator General specification Supplier Bosch Rexroth Max adjustment Charge Pressure 200 bar 5 2900 psi 72 Δp pressure adjustment 18 bar 1 261 psi 14 47735452 03 07 2014 35 4 35 106 4 ...

Page 652: ...ompletely drain all hy draulic oil into a suitable container Dispose of the oil properly NOTE Be sure that the three point hitch is lowered 2 Re install the drain plug 1 with a new ring seal SVIL13TR00078AB 1 3 Remove the relief pipe 1 SVIL13TR00908AB 2 4 Remove the hose clamps 1 5 Remove the suction pipe transmission 2 NOTE The steps 4 and 5 are only necessary if the suction filter X is obstructe...

Page 653: ...SVIL13TR00086AB 4 8 Remove the suction pipe 1 9 Remove the pressure hose 2 SVIL13TR00907AB 5 10 Remove the Load Sensing LS pipe 1 SVIL13TR00905AB 6 11 Remove the two bolts 1 12 Remove the variable displacement pump 2 SVIL13TR00906AB 7 Next operation Install the variable displacement pump See Variable displacement pump Install 35 106 47735452 03 07 2014 35 4 35 106 6 ...

Page 654: ...e 35 106 1 Clean the flange surface 2 Install a new O ring on the variable displacement pump 3 Install the variable displacement pump 2 Fix the vari able displacement pump with the bolts 1 SVIL13TR00906AB 1 4 Install the Load Sensing LS pipe 1 SVIL13TR00905AB 2 5 Install the pressure hose 2 6 Install the suction pipe 1 SVIL13TR00907AB 3 47735452 03 07 2014 35 4 35 106 7 ...

Page 655: ... necessary if the suction filter X is obstructed SVIL13TR00904AB 5 11 Install the relief pipe 1 SVIL13TR00908AB 6 12 Fill in the hydraulic oil For the correct specification see Consumables Lubrications and Coolants 13 Check the transmission oil level For the correct specification see Consumables Lubrications and Coolants Next operation Install the rear wheels See Rear wheels Install 44 520 4773545...

Page 656: ...systems 35 Variable displacement pump 106 Pump General specification 3 Pump compensator General specification 4 Variable displacement pump Install 7 Variable displacement pump Remove 5 47735452 03 07 2014 35 4 35 106 9 ...

Page 657: ...47735452 03 07 2014 35 4 35 106 10 ...

Page 658: ...Hydraulic systems 35 Remote control valves 204 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 35 5 35 204 1 ...

Page 659: ...ntents Hydraulic systems 35 Remote control valves 204 TECHNICAL DATA Remote control valve General specification 3 Electro hydraulic control valve General specification 4 47735452 03 07 2014 35 5 35 204 2 ...

Page 660: ...aise and lower position Hydraulic unlocking at p 175 190 bar 2538 2755 psi Individual pressure compensator Two way flow control valve Setting range for individual compensator Q 16 90 l min 4 23 24 US gpm Lockout valve in the output B Leaks A after R at 125 bar 1812 psi T 50 C 122 F v 33 mm 33 in s 33 cm 2 0 in min Leaks B after R at 125 bar 1812 psi T 50 C 122 F v 33 mm 33 in s 1 cm 0 06 in min Th...

Page 661: ...ions Clearance Lower Neutral Raise Individual pressure compensator Two way flow control valve Setting range for individual compensator Q 16 0 90 L min 4 2 24 US gpm Nominal oil flow at connection P A or B 100 0 L min 26 4 US gpm Nominal oil flow at connection A or B R 120 0 L min 31 7 US gpm Mechanically actuated lockout valve at output B Leaks A towards R at 125 bar 1812 psi T 50 C 122 F v 33 mm ...

Page 662: ...Index Hydraulic systems 35 Remote control valves 204 Electro hydraulic control valve General specification 4 Remote control valve General specification 3 47735452 03 07 2014 35 5 35 204 5 ...

Page 663: ...47735452 03 07 2014 35 5 35 204 6 ...

Page 664: ...Hydraulic systems 35 Three point hitch control valve 114 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 35 6 35 114 1 ...

Page 665: ...ee point hitch control valve 114 TECHNICAL DATA Electronically controlled hitch valve General specification 3 FUNCTIONAL DATA Electronically controlled hitch valve Dynamic description EDC controller 4 47735452 03 07 2014 35 6 35 114 2 ...

Page 666: ...e in channel P Y 250 bar 3625 psi Maximum pressure in channel R 30 bar 435 psi Load safety valve opens at 218 240 bar 3161 3480 psi Internal leak at connection A at Viscosity 35 mm 35 in s Pressure 125 bar 1812 psi 4 cm 0 24 in min Maximum oil temperature 100 C 212 F Actuation type Two proportional solenoids 47735452 03 07 2014 35 6 35 114 3 ...

Page 667: ...igh pressure I Low pressure circuit P1 G Trapped oil J Load sensing line LS The lift and lower solenoid valves are de energized The spring 1 has brought the spool 2 of the two way flow control valve into a balanced position against the low pressure standby The pressure can reach the spool 3 for the lift function from duct P The load sensing duct is connected to duct R The load pressure is availabl...

Page 668: ...surized oil from duct P can flow via the shuttle valve 5 into the LS duct and to the pump regulator At the same time the oil flow to output A opens poppet valve 6 The working pressure that is set results from the device load and the lift speed The lift speed depends on the electrical current that flows through the lift solenoid valve and that opens the spool 1 The spool 1 acts as the adjustable re...

Page 669: ...t the solenoid valve accordingly This produces a load independent drop rate When the lower solenoid valve is supplied with current the pilot poppet 1 opens The load pressure on the rear side of the main poppet 2 is diverted into the return flow An insufficient amount of oil is able to flow through the restrictor 3 The closing pressure at the main poppet therefore drops The load pressure that acts ...

Page 670: ...systems 35 Three point hitch control valve 114 Electronically controlled hitch valve Dynamic description EDC controller 4 Electronically controlled hitch valve General specification 3 47735452 03 07 2014 35 6 35 114 7 ...

Page 671: ...47735452 03 07 2014 35 6 35 114 8 ...

Page 672: ...Hydraulic systems 35 Front hitch controls and lines 160 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 35 7 35 160 1 ...

Page 673: ...ic systems 35 Front hitch controls and lines 160 TECHNICAL DATA Accumulator General specification 14 bar electronic front hitch 3 General specification 40 bar electronic front hitch 3 47735452 03 07 2014 35 7 35 160 2 ...

Page 674: ...ure 14 bar 1 203 psi 14 Operating temperature 20 80 C 4 0 176 F Maximum operating pressure 210 bar 3045 psi Accumulator General specification 40 bar electronic front hitch Accumulator design Membrane accumulator Capacity 0 75 l 0 20 US gal Filling gas Nitrogen Filling gas pressure 40 bar 1 580 psi 14 Operating temperature 20 80 C 4 0 176 F Maximum operating pressure 210 bar 3045 psi 47735452 03 07...

Page 675: ...ic systems 35 Front hitch controls and lines 160 Accumulator General specification 14 bar electronic front hitch 3 Accumulator General specification 40 bar electronic front hitch 3 47735452 03 07 2014 35 7 35 160 4 ...

Page 676: ...47735452 03 07 2014 35 7 35 160 5 ...

Page 677: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 678: ...SERVICE MANUAL Steering Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 41 ...

Page 679: ...Contents Steering 41 41 200 Hydraulic control components 41 1 47735452 03 07 2014 41 ...

Page 680: ...Steering 41 Hydraulic control components 200 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 41 1 41 200 1 ...

Page 681: ...Contents Steering 41 Hydraulic control components 200 TECHNICAL DATA Steering valve General specification 3 47735452 03 07 2014 41 1 41 200 2 ...

Page 682: ...e Supplier Description ST OR 125 M170 Displacement per revolution 125 cm 7 63 in Pressure limiter valve opens with oil flow 25 l min 6 6 US gpm at 170 180 bar 2465 2610 psi Maximum pressure in channel T 35 bar 508 psi Maximum oil temperature 30 90 C 22 194 F 47735452 03 07 2014 41 1 41 200 3 ...

Page 683: ...Index Steering 41 Hydraulic control components 200 Steering valve General specification 3 47735452 03 07 2014 41 1 41 200 4 ...

Page 684: ...47735452 03 07 2014 41 1 41 200 5 ...

Page 685: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 686: ...SERVICE MANUAL Wheels Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 44 ...

Page 687: ...Contents Wheels 44 44 520 Rear wheels 44 1 47735452 03 07 2014 44 ...

Page 688: ...Wheels 44 Rear wheels 520 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 44 1 44 520 1 ...

Page 689: ...Contents Wheels 44 Rear wheels 520 SERVICE Rear wheels Remove 3 Install 4 47735452 03 07 2014 44 1 44 520 2 ...

Page 690: ...required Failure to comply could result in death or serious injury W0149A 1 Position wooden wedges between the front axle and the front support These prevent articulation of the front axle 2 Raise the rear of the tractor and place two suitable axle stands under the final drive cases NOTE If required detach the lift rods from the lower links 3 Remove the rear wheels 47735452 03 07 2014 44 1 44 520 ...

Page 691: ...se an assistant as required Failure to comply could result in death or serious injury W0149A 1 Install the rear wheels 2 Tighten the nuts to 250 N m 184 lb ft 3 Remove the axle stands from under the final drive cases NOTE If required attach the lift rods to the lower links 4 Remove the wooden wedges from between the front axle and the front support 47735452 03 07 2014 44 1 44 520 4 ...

Page 692: ...Index Wheels 44 Rear wheels 520 Rear wheels Install 4 Rear wheels Remove 3 47735452 03 07 2014 44 1 44 520 5 ...

Page 693: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 694: ...SERVICE MANUAL Cab climate control Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 50 ...

Page 695: ...Contents Cab climate control 50 50 200 Air conditioning 50 1 47735452 03 07 2014 50 ...

Page 696: ...Cab climate control 50 Air conditioning 200 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 50 1 50 200 1 ...

Page 697: ...onditioning 200 TECHNICAL DATA Air conditioning General specification 3 SERVICE Air conditioning Decontaminating 4 Discharging 5 Evacuate 6 Charging 8 Leakage test 9 Receiver Dryer Replace Dryer element 10 47735452 03 07 2014 50 1 50 200 2 ...

Page 698: ...frigerant oil filling quantity air conditioner and system 190 cm 12 in Air conditioning compressor Manufacturer and type Sanden SD7H15 Number of cylinders 7 Displacement per revolution 154 9 cm rev 9 5 in rev At an ambient temperature of 22 49 C 72 120 F the cooling power is approximately 4 5 kW NOTE The actual cooling power depends on the setting made by the driver 47735452 03 07 2014 50 1 50 200...

Page 699: ...See Air conditioning Discharging 50 200 Each individual component must be flushed after dis connecting every hose fitting The compressor and expansion valve can not be flushed therefore the compressor should be disas sembled and cleaned or replaced and the expansion valve should be replaced When flushing the system always replace the receiver drier 2 Re assemble and evacuate the system to remove a...

Page 700: ...When this type of equipment is used a separate manifold gauge set must be used NOTE Always follow the manufactures instructions when operating recovery equipment The following is a summary of the steps for discharging the system using a recovery recycling equipment BAIL07APH231GVA 1 1 Run the air conditioning system for a few minutes 2 Set up the recovery unit following the manufacturer s instruct...

Page 701: ...rature 71 0 cm 28 0 in 37 C 99 F 73 4 cm 28 9 in 27 C 81 F 74 6 cm 29 4 in 16 C 61 F 75 4 cm 29 7 in 5 C 41 F 75 7 cm 29 8 in 7 C 19 F 75 9 cm 29 9 in 18 C 0 F 1 If the manifold gauge set is being used connect the low and high sides of the manifold to the low and high sides of the tractor air conditioning system as described for discharging the system See Air conditioning Dis charging 50 200 Conne...

Page 702: ... center hose from the pump The system is now ready for charging 8 If a leak is detected charge the system with approx imately 400 g 14 1 oz of refrigerant and identify leak using a leak detector See Air conditioning Leakage test 50 200 9 Once the leak is located discharge and recover the re frigerant in the system repair the leak then repeat the evacuation procedure 47735452 03 07 2014 50 1 50 200...

Page 703: ...ate becomes very slow close the high side valve start the engine and set the engine speed to idle Turn the air conditioning system ON so that the compressor can pull the remainder of the refrigerant into the air conditioning system 5 If the refrigerant charge will not completely transfer to the air conditioning system recover and recharge the air conditioning system 6 Close the high and low side v...

Page 704: ...k If the leak detector s sensitivity is adjustable be sure you calibrate the detector according to the manufacturer s instructions before use When using a leak detector keep in mind that a very slight amount of leakage in the compressor pulley area is normal and does not necessarily indicate a repair is required When a leak is located follow these steps Discharge the system using a certified refri...

Page 705: ...1 SVIL13TR00922AB 1 2 Put the dryer element out of the condenser and replace it with a new dryer element 3 Clean the strainer on the bolt 4 Replace the ring seal 1 SVIL13TR00938AB 2 5 Install the bolt 1 Tighten the bolt with 25 30 Nm 18 22 lb ft SVIL13TR00922AB 3 Next operation Air conditioning Evacuate 50 200 47735452 03 07 2014 50 1 50 200 10 ...

Page 706: ...tioning Charging 8 Air conditioning Decontaminating 4 Air conditioning Discharging 5 Air conditioning Evacuate 6 Air conditioning General specification 3 Air conditioning Leakage test 9 Receiver Dryer Replace Dryer element 10 47735452 03 07 2014 50 1 50 200 11 ...

Page 707: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 708: ...SERVICE MANUAL Electrical systems Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 ...

Page 709: ...nd exhaust system 55 8 55 012 Engine cooling system 55 9 55 013 Engine oil system 55 10 55 640 Electronic modules 55 11 55 024 Transmission control system 55 12 55 020 Transmission speed sensors 55 13 55 021 Transmission pressure sensors 55 14 55 022 Transmission temperature sensors 55 15 55 522 Cab Power Take Off PTO controls 55 16 55 048 Rear Power Take Off PTO control system 55 17 55 032 Traile...

Page 710: ...ntilation and Air Conditioning HVAC control system 55 21 55 130 Rear three point hitch electronic control system 55 22 55 160 Front hitch electronic control system 55 23 55 408 Warning indicators alarms and instruments 55 24 55 680 Autopilot Autoguidance 55 25 55 DTC FAULT CODES 55 26 47735452 03 07 2014 55 ...

Page 711: ...47735452 03 07 2014 55 ...

Page 712: ...Electrical systems 55 Electrical system 000 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 1 55 000 1 ...

Page 713: ...s 55 Electrical system 000 FUNCTIONAL DATA Electrical system Static description Circuit components 3 SERVICE Electrical system Electrical test 11 Electrical test Usage of a digital multimeter 14 47735452 03 07 2014 55 1 55 000 2 ...

Page 714: ... the event of a short circuit or by connecting equipment which demands a current greater than the electrical circuit is designed to carry There are several types of fuses but they all consist of a metal con ductor which is capable of carrying a limited current If the specified current is exceeded then the metal conduc tor will overheat causing it to melt and break This will cause an open circuit S...

Page 715: ...N or OFF by the pressure of a fluid An example of this type of switch is the engine oil pressure switch The engine oil pressure switch opens or closes when the oil pressure rises above a specific threshold SS07A110 5 Diodes Some components use a semiconductor material instead of moving parts to direct the current Diodes for exam ple allow the current flow in one direction only see figure 6 They ar...

Page 716: ...mple a relay see figure 9 or a solenoid valve see figure 12 SEZ55CAP9A 9 9 Relays Relays are basically electrically operated switches see figure 10 They are used to switch an electrical circuit ON or OFF in similar way to a manual switch Two electrical circuits are connected to the relay A work circuit which is opened and closed by the relay high current The work circuit provides the supply for th...

Page 717: ...current or temperature The relay cover usually gives information about the features of the relay Brown relays are normally open relays blue ones are normally closed On the relay cover there are usually 4 or 5 terminal markings see figure 10 30 The input terminal is usually connected to the bat tery positive 85 The winding output terminal is usually connected to ground control circuit 86 The windin...

Page 718: ... OFF to achieve the variable voltage signal With a proportional solenoid valve see figure 13 and an appropriate pulse width modulation for example the hydraulic output flow is proportional to the average DC voltage The lower average voltage allows the pro portional solenoid valve to operate with less residual mag netism and so the entire circuit will operate smoother SS07A099 13 The variable DC vo...

Page 719: ... Electromagnetic waves Radar sensor SS06N022 15 Temperature sensors Temperature sensors are mostly resistive sensors so called thermistors A thermistor is a resistor that significantly changes its resistance according to the temperature see figure 16 There are two groups of thermistors The resistance of a thermistor with a negative temper ature coefficient NTC decreases with increasing tem peratur...

Page 720: ...sor types are located in the immediate proximity of some kind of transmitter wheel which is attached to the shaft The movement of the transmitter wheel leads for both sensor types to a time varying proportional sensor output voltage The sensor output voltage is transmitted to a control unit The control unit converts the sensor output voltage into an appropriate speed signal The advantages of the H...

Page 721: ...ensor can base for example on a capacitive an inductive or a resistive rotary potentiome ter see figure 21 measurement principle SS07A102 21 Fluid level sensors A fluid level sensor can be realized as a resistive sensor A resistive sensor variant operates by varying the resis tance through the movement of a float like a potentiome ter An example is the fuel level sensor see figure 22 1 and 4 Fuel ...

Page 722: ...tion Depening on the specific test pro cedure sometimes the battery has to be discon nected or a fuse has to be removed 2 Disconnect the connectors at the ends of the in vestigated circuit to prevent false measurement re sults All other connectors must be connected 3 Set the digital multimeter to resistance measure ment Ohm Measure the resistance in the circuit 4 Use the black lead of the multimet...

Page 723: ...ine if the measured voltage falls within guidelines specified in the procedure SEZ55CAP9B 1 2 Detection of an open circuit continuity test 1 Switch OFF the power supply ignition key in the OFF position Depending on the specific test pro cedure sometimes the battery has to be discon nected or a fuse has to be removed 2 Disconnect the connectors at the ends of the in vestigated circuit to prevent fa...

Page 724: ...t the red and the black lead of the multimeter into the connector terminals connector pins as specified in the test procedure 4 In order to verify the correct operation of a poten tiometer the resistance should be measured be tween the minimum and the maximum position Therefore smoothly move the sliding contact be tween the minimum and the maximum position Execute this measurement twice with the t...

Page 725: ...at is go ing to be measured voltage current etc Rotate the dial until the pointer is within the relevant zone measurement type Within each zone there are different scales The scale that is selected will represent the maxi mum value that the multimeter will read Always se lect a scale which is greater than the value that you intend to measure If you are unsure of the value to be measured al ways se...

Page 726: ...nect the red lead of the multimeter to the A terminal When your measure a current up to 10 A connect the red lead of the multimeter to the 10 A terminal 4 For the measurement of current always break the circuit and connect the multimeter in series with the circuit 5 Read off the display value SEZ55CAP9A 53 5 Measuring resistance Ohm NOTE Connect the multimeter parallel to the component circuit ope...

Page 727: ... The buzzer tests on different multimeters can sound at different resistance values depending on the quality of the multimeter This can be misleading for example when checking a corroded ground point A poor quality multimeter may buzz at 150 Ω indicating continuity and no problem When using a higher quality multimeter for the same test it would not buzz due to the high re sistance When you carry o...

Page 728: ...ms 55 Electrical system 000 Electrical system Electrical test Usage of a digital multimeter 14 Electrical system Electrical test 11 Electrical system Static description Circuit components 3 47735452 03 07 2014 55 1 55 000 17 ...

Page 729: ...47735452 03 07 2014 55 1 55 000 18 ...

Page 730: ...Electrical systems 55 Harnesses and connectors 100 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 2 55 100 1 ...

Page 731: ...CONTROL UNIT electronic draft control 1 34 Electrical schematic sheet 12 CENTRAL CONTROL UNIT electronic draft control 2 36 Electrical schematic sheet 13 ELECTRO HYDRAULIC REMOTE VALVES front and rear 38 Electrical schematic sheet 14 ELECTRONIC FRONT HITCH 40 Electrical schematic sheet 15 FRONT LOADER Hydrac 42 Electrical schematic sheet 16 FRONT LOADER Stoll 44 Electrical schematic sheet 17 HEATI...

Page 732: ...t diagram 18 214 Component diagram 19 221 Component diagram 20 223 Component diagram 21 225 Component diagram 22 227 Component diagram 23 229 Component diagram 24 231 Component diagram 25 233 Component diagram 26 234 Component diagram 28 235 Component diagram 29 236 Component diagram 30 238 Component diagram 31 250 Component diagram 32 256 Component diagram 33 266 Component diagram 34 275 Componen...

Page 733: ...ram 55 407 Component diagram 57 409 Component diagram 60 410 Component diagram 65 411 Component diagram 69 413 Component diagram 70 416 Component diagram 80 418 Component diagram 93 420 Component diagram 94 430 Component diagram 95 445 Component diagram 96 454 Component diagram 97 464 Component diagram 98 474 Component diagram 99 478 SERVICE Wiring harnesses Repair 479 Rewire 481 47735452 03 07 20...

Page 734: ...d side panel 1 Remove the left hand side panel 1 to get access to the fuse and relay box SS13A822 1 Power distribution unit Engine The power distribution unit 1 is located on the right hand side of the engine Open the engine hood to get access to the power distribution unit 1 SVIL13TR00080AD 2 Relay and fuse block Roof The relay and fuse block is located on the right hand side B pillar behind a co...

Page 735: ... module K 034 1 is located inside the cab underneath the left hand side panel next to the fuse and relay box SVIL13TR00275AB 5 The following relays are located behind the operator s seat behind the cab side panel No Description K 010 Hydraulic trailer brake relay K 055 Front loader relay Valve 1 K 056 Front loader relay Valve 2 K 080 Front hitch raise relay K 081 Front hitch lower relay K 083 Fron...

Page 736: ...nit battery power supply F 009 5 A Electronic Draft Control EDC Radar sensor F 010 10 A Rear Power Take Off PTO Front Power Take Off PTO Four Wheel Drive 4WD Rear axle differential lock Front axle differential lock Parking brake F 011 5 A Transmission Control Unit TCU and rear Power Take Off PTO Switched battery power supply F 012 5 A Air conditioning compressor Cab roof power supply switched batt...

Page 737: ...Remote EHR valve 2 Front implement F 073 5 A Electro Hydraulic Remote EHR valve 3 Rear implement F 074 15 A Flasher left hand Trailer socket rear 7 Pin and trailer socket front 7 Pin F 075 15 A Flasher right hand Trailer socket rear 7 Pin and trailer socket front 7 Pin F 076 7 5 A Brake light Trailer socket rear 7 Pin F 077 7 5 A Position light right hand Trailer socket rear 7 Pin and trailer sock...

Page 738: ...ne Control Unit ECU Power supply battery power supply F 053 10 A Waste gate modulation solenoid Lambda sensor F 054 spare F 055 60 A Glow plug control module F 056 200 A Battery power supply main fuse F 057 60 A Start relay Engine Control Unit ECU Power supply relay F 058 spare Relays No Description K 005 Start relay K 013 Engine Control Unit ECU Power supply relay 47735452 03 07 2014 55 2 55 100 ...

Page 739: ...0 20 A Front work lights F 060 15 A Grab rail work lights F 061 3 A Work light switch panel F 062 10 A Rear window wiper motor Rear window washer pump Relays No Description K 019 Air conditioning compressor relay K 025 Second rear work lights Relay K 026 Second front work lights Relay K 082 Cab roof Power supply relay Additional fuses and relays Fuses No Rating Description F 059 15 A Permanent bat...

Page 740: ...K 010 Hydraulic trailer brake relay K 034 Intermittent windshield wiper module K 055 Front loader relay Valve 1 K 056 Front loader relay Valve 2 K 080 Front hitch raise relay K 081 Front hitch lower relay K 083 Front hitch lock relay 47735452 03 07 2014 55 2 55 100 11 ...

Page 741: ...lator Solenoid Alternator Resistor Potentiometer Heating resistor Sensor x Physical quantity U Voltage Diode Sensor x Physical quantity U Voltage LED Light Emitting Diode Relay Motor Lambda sensor Light Speaker Connector pin Horn Wire break arrow Socket Ground connection Switch 47735452 03 07 2014 55 2 55 100 12 ...

Page 742: ...Electrical systems Harnesses and connectors 47735452 03 07 2014 55 2 55 100 13 ...

Page 743: ...upply relay F 059 X 552 Permanent battery power supply main fuse G 001 X 500 X 600 Battery G 002 X 012 X 013 Alternator K 005 Start relay K 013 Engine Control Unit ECU Power supply relay M 003 X 010 X 011 X 304 Starter motor Q 001 X 008 X 009 A X 009 B Battery isolator S 006 X 197 Battery isolator control switch Z 083 X 003 X 004 X 005 X 006 X 007 X 014 X 049 X 533 Power distribution unit X 570 Gr...

Page 744: ...Electrical systems Harnesses and connectors SS13A305 1 47735452 03 07 2014 55 2 55 100 15 ...

Page 745: ... front 7 Pin Switched battery power supply F 022 Flasher unit switched battery power supply F 023 Position light left hand Trailer socket rear 7 Pin and trailer socket front 7 Pin F 024 Position light left hand F 025 Position light right hand F 026 Start relay Clutch pedal switch Start interlock F 027 Engine Control Unit ECU Switched battery power supply F 028 Brake light F 029 Seat assembly compr...

Page 746: ...Electrical systems Harnesses and connectors SS13A306 1 47735452 03 07 2014 55 2 55 100 17 ...

Page 747: ...pressure sensor B 061 X 324 Hand throttle sensor B 104 X 321 Foot throttle position sensor J 020 X 376 Diagnostic socket CAN bus 1 M 009 Seat compressor R 017 Seat heater S 096 Seat switch Z 065 X 029 X 355 Seat assembly Additional connectors X 001 X 300 Wire color codes BK Black GN Green PK Pink BL Blue TN Light Brown BR Brown OR Orange LG Light Green RD Red GY Grey LB Light Blue WH White YE Yell...

Page 748: ...Electrical systems Harnesses and connectors SS13A307 1 47735452 03 07 2014 55 2 55 100 19 ...

Page 749: ...ch S 030 X 358 Hand brake position switch S 073 X 303 Constant engine speed Selector switch S 075 X 369 Constant engine speed Adjust switch S 086 X 353 X 371 Steering pressure switch S 188 X 250 Home enter menu switch S 189 X 260 Up down menu switch S 195 X 359 X 399 Hydraulic trailer brake Pressure switch Y 037 X 361 Hydraulic trailer brake Solenoid valve Z 002 X 180 Fuse block Additional connect...

Page 750: ...Electrical systems Harnesses and connectors SS13A308 1 47735452 03 07 2014 55 2 55 100 21 ...

Page 751: ...ifferential pressure sensor B 097 X 971 Exhaust manifold temperature sensor B 102 X 942 Inlet air temperature sensor B 103 X 943 Lambda sensor F 004 Fuel heater K 024 Fuel heater relay R 001 X 362 Fuel heater Z 002 X 130 Fuse block Z 080 X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 X 420 Ground connection engine Additional connectors X 001 X 941 X 949 Wire color codes BK Black GN G...

Page 752: ...Electrical systems Harnesses and connectors SS13A309 1 47735452 03 07 2014 55 2 55 100 23 ...

Page 753: ...X 964 Exhaust Gas Recirculation EGR Valve actuator M 019 X 966 Throttle Valve Actuator TVA R 060 X 955 Glow plug cylinder 1 R 061 X 956 Glow plug cylinder 2 R 062 X 957 Glow plug cylinder 3 R 063 X 958 Glow plug cylinder 4 S 190 X 959 Engine oil pressure switch Y 011 X 970 High pressure pump Solenoid valve Y 061 X 980 Injector cylinder 1 Y 062 X 981 Injector cylinder 2 Y 063 X 982 Injector cylinde...

Page 754: ...Electrical systems Harnesses and connectors SS13A310 1 47735452 03 07 2014 55 2 55 100 25 ...

Page 755: ...ry power supply F 011 Transmission Control Unit TCU and rear Power Take Off PTO Switched battery power supply S 036 X 308 Transmission oil pressure switch S 187 X 183 Ground speed Power Take Off PTO Stationary operation switch Y 024 X 100 Clutch A solenoid valve Y 025 X 364 Clutch B solenoid valve Y 053 X 383 Clutch C solenoid valve Y 059 X 806 Clutch F solenoid valve Z 002 X 130 Fuse block Additi...

Page 756: ...Electrical systems Harnesses and connectors SS13A311 1 47735452 03 07 2014 55 2 55 100 27 ...

Page 757: ... Powershift range decrease switch S 193 X 181 Clutch pedal switch Transmission S 194 X 319 Clutch pedal switch Start interlock S 205 Auto shift select switch S 207 Comfort shift switch S 208 X 182 Auto shift programming switch Y 019 X 344 Rear Power Take Off PTO Solenoid valve Y 038 X 343 Rear axle differential lock Solenoid valve Y 040 X 342 Four Wheel Drive 4WD Solenoid valve Y 054 X 301 Clutch ...

Page 758: ...Electrical systems Harnesses and connectors SS13A312 1 47735452 03 07 2014 55 2 55 100 29 ...

Page 759: ...relay S 063 X 374 Four Wheel Drive 4WD switch S 074 X 375 Rear axle differential lock Switch S 182 X 290 Front axle differential lock Switch Y 084 X 368 Parking brake engagement Solenoid valve Y 085 X 315 Parking brake disengagement Solenoid valve Y 086 X 340 Front axle differential lock Solenoid valve Z 002 X 130 Fuse block Z 081 X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 Addit...

Page 760: ...Electrical systems Harnesses and connectors SS13A313 1 47735452 03 07 2014 55 2 55 100 31 ...

Page 761: ...Parking brake S 002 X 348 Front Power Take Off PTO ON OFF switch S 012 X 350 Rear Power Take Off PTO ON OFF switch S 047 X 349 Power Take Off PTO ON OFF switch Fender right hand S 083 X 347 Power Take Off PTO ON OFF switch Fender left hand S 181 X 351 Rear Power Take Off PTO Soft start auto switch Y 016 X 352 Front Power Take Off PTO Solenoid valve Z 002 X 130 Fuse block Additional connectors X 00...

Page 762: ...Electrical systems Harnesses and connectors SS13A314 1 47735452 03 07 2014 55 2 55 100 33 ...

Page 763: ...h lower indicator light E 136 X 534 Slip control indicator light F 009 Electronic Draft Control EDC Radar sensor S 010 X 337 Hydraulic master switch S 024 X 329 Hitch up down switch Fender left hand S 050 X 330 Hitch up down switch Fender right hand S 149 X 314 Hitch up down switch Cab inside Z 002 X 130 Fuse block Additional connectors X 300 X 404 X 405 Wire color codes BK Black GN Green PK Pink ...

Page 764: ...Electrical systems Harnesses and connectors SS13A315 1 47735452 03 07 2014 55 2 55 100 35 ...

Page 765: ...ter R 023 Hitch sensitivity control potentiometer R 024 Hitch drop rate potentiometer R 025 Hitch height limit potentiometer R 026 Hitch slip control potentiometer S 116 Hitch raise switch S 117 Hitch lower switch Y 012 X 334 Raise solenoid valve Y 013 X 335 Lower solenoid valve Z 021 X 327 Hitch electronic control panel Z 022 X 326 Hitch position control potentiometer Z 024 X 320 Multicontroller ...

Page 766: ...Electrical systems Harnesses and connectors SS13A316 1 47735452 03 07 2014 55 2 55 100 37 ...

Page 767: ...Remote EHR valve 2 Front implement F 073 Electro Hydraulic Remote EHR valve 3 Rear implement K 020 Remote valve relay R 068 Finger wheel R 070 Multicontroller lighting resistor S 035 X 032 Remote valve switch Fender left hand S 048 X 388 Front rear selector switch Remote valve joystick S 101 X 520 Front hitch up down switch External S 121 X 338 Remote valve encoder S 122 Front loader switch Valve ...

Page 768: ...Electrical systems Harnesses and connectors SS13A317 1 47735452 03 07 2014 55 2 55 100 39 ...

Page 769: ...tiometer R 065 Front hitch position and or pressure mix Control potentiometer R 066 Front hitch height limit Control potentiometer R 067 Front hitch drop rate Control potentiometer S 183 X 519 Front hitch up down switch Cab inside S 184 X 517 Front hitch switch Auto manual raise mode S 186 X 521 Front hitch up down switch External S 209 Front hitch raise switch S 210 Front hitch lower switch Y 088...

Page 770: ...Electrical systems Harnesses and connectors SS13A318 1 47735452 03 07 2014 55 2 55 100 41 ...

Page 771: ... switch Jack support lock Hydrac S 197 X 464 X 465 Front loader switch Hydrac S 198 X 466 X 467 Front loader latch switch Hydrac V 030 Front loader diode Hydrac V 031 Front loader diode Hydrac V 032 Front loader diode Hydrac V 033 Front loader diode Hydrac V 034 Front loader diode Hydrac Z 002 X 180 Fuse block Z 026 X 461 Front loader diode pack Hydrac X 471 Ground connection front loader Hydrac A...

Page 772: ...Electrical systems Harnesses and connectors SS13A319 1 47735452 03 07 2014 55 2 55 100 43 ...

Page 773: ...et Stoll K 055 X 155 Front loader relay Valve 1 K 056 X 156 Front loader relay Valve 2 S 122 X 323 Front loader switch Valve 1 S 123 X 323 Front loader switch Valve 2 V 035 X 295 Front loader diode Stoll Z 002 X 180 Fuse block Additional connectors X 380 X 392 X 393 X 394 X 396 Wire color codes BK Black GN Green PK Pink BL Blue TN Light Brown BR Brown OR Orange LG Light Green RD Red GY Grey LB Lig...

Page 774: ...Electrical systems Harnesses and connectors SS13A320 1 47735452 03 07 2014 55 2 55 100 45 ...

Page 775: ...K 037 Blower motor right hand Relay third speed step K 038 Blower motor left hand Relay fourth speed step K 039 Blower motor right hand Relay fourth speed step M 015 X 973 X 974 Blower motor M 016 X 973 X 974 Blower motor M 017 X 043 Heating control valve R 030 X 041 Temperature control potentiometer S 013 X 030 Blower switch S 016 X 031 Air conditioning system Mode switch S 017 X 042 Air conditio...

Page 776: ...Electrical systems Harnesses and connectors SS13A321 1 47735452 03 07 2014 55 2 55 100 47 ...

Page 777: ...ht hand E 055 X 977 License plate light Cab left hand Italy H 002 X 015 X 016 Horn K 007 Low beam relay Headlights K 009 Main beam relay Headlights K 028 Low beam relay Grab rail headlights K 029 Main beam relay Grab rail headlights S 026 X 061 Roof headlight switch S 042 X 064 Door switch left hand S 044 X 094 Brake light switch Right hand S 045 X 093 Brake light switch Left hand Z 081 X 120 Rela...

Page 778: ...Electrical systems Harnesses and connectors SS13A322 1 47735452 03 07 2014 55 2 55 100 49 ...

Page 779: ...on A 064 X 039 Radio F 047 Radio H 003 X 082 X 083 Speaker rear right hand H 006 X 084 X 085 Speaker rear left hand Z 082 X 150 Relay and fuse block Roof Additional connectors X 372 Wire color codes BK Black GN Green PK Pink BL Blue TN Light Brown BR Brown OR Orange LG Light Green RD Red GY Grey LB Light Blue WH White YE Yellow VT Violet 47735452 03 07 2014 55 2 55 100 50 ...

Page 780: ...Electrical systems Harnesses and connectors SS13A323 1 47735452 03 07 2014 55 2 55 100 51 ...

Page 781: ...in and trailer socket front 7 Pin F 092 Headlight flasher K 004 Position light relay K 014 Follow me home relay S 021 X 034 Main light switch S 046 X 092 Hazard switch S 191 X 091 Steering column light switch V 040 Follow me home diode V 041 Follow me home diode V 042 Follow me home diode V 043 Follow me home diode Z 002 X 130 X 180 Fuse block Z 080 X 110 Relay and fuse block K 004 to K 039 and F ...

Page 782: ...Electrical systems Harnesses and connectors SS13A324 1 47735452 03 07 2014 55 2 55 100 53 ...

Page 783: ... X 070 X 390 Rotating beacon E 036 X 070 X 390 Rotating beacon E 037 X 068 Second front work light Right hand E 040 X 057 Front work light right hand F 016 Engine hood work lights F 048 Radio Rotating beacons Work light switch panel Cab interior light F 049 Rear work lights F 050 Front work lights F 060 Grab rail work lights F 061 Work light switch panel K 015 Engine hood work lights Relay K 025 S...

Page 784: ...Electrical systems Harnesses and connectors SS13A325 1 47735452 03 07 2014 55 2 55 100 55 ...

Page 785: ...window wiper motor openable front window M 005 X 038 Rear window wiper motor M 006 X 076 Front window washer pump M 007 X 077 Rear window washer pump S 079 X 091 Front wiper and washer switch S 080 X 036 Rear wiper and washer switch Z 080 X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 Z 082 X 150 Relay and fuse block Roof Additional connectors X 038 X 050 X 074 X 075 X 091 X 385 X 97...

Page 786: ...Electrical systems Harnesses and connectors SS13A326 1 47735452 03 07 2014 55 2 55 100 57 ...

Page 787: ...001 X 501 Power socket 40 A Cab outside J 006 X 026 Power socket 8 A Cab inside J 007 X 027 X 080 Cigarette lighter J 008 X 408 X 409 Power supply pin socket J 010 X 098 Trailer socket rear 7 Pin J 011 X 099 Trailer socket front 7 Pin J 012 X 028 X 081 Cigarette lighter optional J 013 X 078 X 079 Power socket 25 A Cab inside J 014 X 506 Power socket 25 A Front Z 002 X 130 X 180 Fuse block Z 080 X ...

Page 788: ...Electrical systems Harnesses and connectors SS13A327 1 47735452 03 07 2014 55 2 55 100 59 ...

Page 789: ...plement A 079 X 697 Electro Hydraulic Remote EHR valve 1 Front implement A 090 X 200 Central Control Unit CCU A 092 X 504 Transmission Control Unit TCU A 100 X 524 Electronic Front Hitch EFH control unit J 020 X 376 Diagnostic socket CAN bus 1 J 021 X 336 Diagnostic socket CAN bus 2 J 022 X 067 Diagnostic socket ZF R 016 X 702 CAN bus termination resistor Z 011 X 388 Remote valve joystick Addition...

Page 790: ...Electrical systems Harnesses and connectors SS13A328 1 47735452 03 07 2014 55 2 55 100 61 ...

Page 791: ... 400 Ground connection fuse block X 403_A Ground connection roof right hand X 403_B Ground connection roof left hand 1 X 403_C Ground connection roof left hand 2 X 410 Ground connection steering column Additional connectors X 405 X 944 Wire color codes BK Black GN Green PK Pink BL Blue TN Light Brown BR Brown OR Orange LG Light Green RD Red GY Grey LB Light Blue WH White YE Yellow VT Violet 477354...

Page 792: ...Electrical systems Harnesses and connectors SS13A329 1 47735452 03 07 2014 55 2 55 100 63 ...

Page 793: ...Electrical systems Harnesses and connectors 47735452 03 07 2014 55 2 55 100 64 ...

Page 794: ...as a code assigned to it The wire code is physically marked on each specific wire The wire code refers to the function of the wire The wire code includes information about the correspondent wiring harness the wire reference number and the wire color For example the wire code BT 057 BK indicates that the wire belongs to the battery wiring harness BT The wire reference number is 057 and the wire col...

Page 795: ...1 Battery G 002 Alternator H 001 Audible device J 001 Socket K 001 Relay M 001 Motor Q 001 Battery isolator R 001 Resistor S 001 Switch SP 001 Splice V 001 Diode W 001 Antenna splice block X 001 Connector Y 001 Solenoid valve injector Z 001 Assembly Wire break reference Wire break description FB 001 Fuse break GB 001 Ground break WB 001 Wire break 47735452 03 07 2014 55 2 55 100 66 ...

Page 796: ... 56 WH W WIPER MOTOR HIGH 57 BK B EARTH ALL 58 RD R WIPER MOTOR LOW 60 BK WH B W SENSOR GROUND 61 BK B CASE GROUND 63 BL U WIPER MOTOR PARK FEED 65 WH W DUAL POWER 4 WHEEL DRIVE SWITCH FEED 71 WH W IGNITION SWITCHED FEEDS UNFUSED 84 GN G WINDSHIELD WASHER SWITCH FEED 90 GN G DUAL POWER FOUR WHEEL DRIVE SWITCH 97 LG WINDSHIELD WASHER FEED 137 WH W RADIO FEED 138 VT P RADIO KAM 150 BR N BATTERY FEED...

Page 797: ...OR LOW SPEED 1st 1000 WH W SAFETY START SWITCH SUPPLY 1001 WH W STARTER SOLENOID FEED 1002 VT P IMPLEMENT LAMP SWITCH SUPPLY 1003 GN G SUPPLY TO GAUGES 1004 GN G SUPPLY TO HORN AND HEADLAMP FLASH 1005 GY S AIR CLEANER WARNING LAMP 1006 BR N ALTERNATOR WARNING LAMP 1007 WH W ETHER START BUTTON SUPPLY 1008 BR N ETHER START SOLENOID SUPPLY 1009 BR N ALTERNATOR FIELD 1010 GN G IGNITION RELAY COIL 1011...

Page 798: ...ONTROL 1086 BR N REAR SCREEN HEATER RELAY CONTROL 1091 RD R FRONT WORKLAMP LOWER RELAY SIGNAL 1092 RD R FRONT WORKLAMP RELAY SIGNAL 1093 RD R FENDER WORKLAMP RELAY SIGNAL 1096 RD R WORKLAMP FENDER MOUNTED 1097 RD R FEED FRONT WORKLAMP OUTER 1098 WH W FRONT WORKLAMP RELAY GROUND 1099 RD R FEED FRONT WORKLAMP INNER 1119 GN G RR WINDSHIELD WIPER 1120 GN G RR WINDSHIELD WIPER PARK RETURN 1121 GN G RR ...

Page 799: ...ACHO MODULE TO TPM 2021 YE Y AXLE GROUND SPEED TACHO MODULE TO TPM 2022 YE Y PTO 540 1000 RPM TACHO MODULE TO TPM 2023 GY S TPM TO EIC AXLE SPEED DRIVE 2024 GY S RADAR SIGNAL DRIVE 2025 GY S AUDIO ALARM CONTROL 2026 GY S IMPLEMENT SWITCH SIGNAL 2027 RD R RADAR ASSEMBLY GUN POWER 2028 GN G RADAR ASSEMBLY GUN SIGNAL 2029 VT P INSTRUMENT MEMORY SUPPLY 2030 BR N ELECTRONIC DRAFT CONTROL 2031 YE Y RADA...

Page 800: ...RONT SUPPLY 2260 OR O PTO FRONT SPEED SIGNAL 2270 OR O PTO FRONT WARNING LAMP 2300 VT P THEORETICAL GROUND SPEED ISO 11786 SKT PIN 2 2310 VT P IN OUT OF WORK HPL MODE ISO11786 SKT PIN 4 2320 VT P TRUE GROUND SPEED ISO 11786 SKT PIN 1 2330 VT P PTO SPEED ISO11876 SKT PIN 3 2500 BR N FRONT HITCH SOLENOID 2510 BR N FRONT HITCH POSITION SIGNAL 2520 BR N FRONT HITCH SET POSITION SIGNAL 2530 BR N FRONT ...

Page 801: ...LIGHT 3009 GN G FLASHER UNIT SUPPLY B 3010 RD R FOGLAMP FEED 3011 RD R FOGLAMP FEED 3012 GN G HANDBRAKE WARNING FEED 3013 LG AUXILIARY FUEL TANK SIGNAL 3014 RD R HANDBRAKE WARNING LAMP SIGNAL 3015 VT P ACCESSORY SOCKET POWER 3016 GY S BRAKE FLUID LEVEL SIGNAL 3017 GN G EPB SYSTEM FAILURE WARNING LIGHT 3018 GN G FLASHER UNIT BUZZER FEED 3019 GN G EPB SYSTEM OPERATION STATUS LIGHT 3020 YE Y DUAL POW...

Page 802: ...NEL 3086 RD R AUXILIARY INPUT RIGHT CHANNEL 3087 GY S BUTTONS COMMON 3088 GN G BUTTONS TELEPHONE 3089 BL U BUTTONS VOICE 3090 YE Y SEAT PUMP SUPPLY 3091 VT P SPEAKER RR RHS 3092 VT P SPEAKER RR RHS 3093 GY S SPEAKER FRT RHS 3094 GY S SPEAKER FRT RHS 3095 WH W SPEAKER FRT LHS 3096 GY S SPEAKER FRT LHS 3097 GN G SPEAKER RR LHS 3098 GN G SPEAKER RR LHS 3099 LB TQ BUTTONS REMOTE 3100 GN G STEERING SEN...

Page 803: ...ER SOLENOID RET 3271 BL U LOADER RELAY FEED 3272 OR O LOADER VALVE 1 OUT 3273 OR O LOADER VALVE 1 RETURN 3274 RD R LOADER VALVE 2 OUT 3275 RD R LOADER VALVE 2 RETURN 3276 GN G LOADER VALVE 3277 BL U LOADER VALVE 3 COIL 3278 BL U LOADER VALVE 3 RELAY 3280 OR O SUSPENSION LOCKOUT SOLENOID UPPER 3281 TN LN SUSPENSION LOCKOUT SOLENOID UPPER RETURN 3285 TN LN SUSPENSION LOCKOUT SOLENOID LOWER 3286 TN L...

Page 804: ...B EDC EARTH CASE RFI 5015 RD R EDC CONTROLS BACKLIGHTING 5020 TN LN EDC PROC 5V REF VOLTAGE DROP POSN RATE 5021 PK K EDC PROCESSOR REF VOLT 5V ROCKSHAFT 5022 PK K EDC PROCESSOR REF VOLT 5V QUADRANT 5023 PK K EDC PROCESSOR REF VOLT 5V HEIGHT LIMIT 5025 TN LN EDC LOWER SIGNAL 5030 TN LN EDC RAISE SIGNAL 5035 TN LN EDC RETURN REF VOLTAGE EARTH 5040 TN LN EDC DRAFT POSITION 5045 TN LN EDC DROP RATE 50...

Page 805: ...N L 5500 RD R EHR CAN HIGH 5510 BL U EHR CAN LOW 5515 GY S EHR 12V IGN 5520 LG EHR 5V REF 5521 LG EHR MOTOR 1 5522 LG EHR MOTOR 2 5523 LG EHR MOTOR 3 5524 LG EHR MOTOR 4 5531 LG EHR NEUTRAL SWITCH VALVE 1 5532 GN G EHR NEUTRAL SWITCH VALVE 2 5533 PK K EHR NEUTRAL SWITCH VALVE 3 5534 LG EHR NEUTRAL SWITCH VALVE 4 5535 LG EHR FLOAT SWITCH VALVE 1 5536 TN LN EHR FLOAT SWITCH VALVE 2 5537 BR N EHR FLO...

Page 806: ...LOW SWITCH 5770 WH W EHR J STICK Y FLOAT SWITCH 5820 GY S EDC ROCKSHAFT POT 5830 BL U HIGH FLOW PUMP LINK 5840 WH W FRONT HITCH DETECT INPUT 5835 GY S HYDRAULIC MASTER SWITCH HIGH FLOW PUMP LINK 5900 GN G ISO BUS CAN SIGNAL LOW 5910 YE Y ISO BUS CAN SIGNAL HIGH 5915 BK B ISO BUS CAN SUPPLY GROUND 5920 RD R ISO BUS CAN SUPPLY POSITIVE 5930 TN LN ROTARY ENCODER SUPPLY 5935 OR O ROTARY ENCODER SIGNAL...

Page 807: ... GN G FUSED IGN TO ECU 6415 GN G ECU TO J1939 TERFACE CAN 1 CONN HI 6416 GN G ECU TO J1939 TERFACE CAN 1 CONN LO 6417 N A SCREEN BRAID FOR 6415 6416 6418 PK K ECU TO J1941 ISO INTERFACE 2 CONNECTOR ISO K 6419 PK K ECU TO J1941 ISO INTERFACE 2 CONNECTOR ISO L 6420 PK K ECU SINK DRIVER 6 TO DIAGNOSTIC LAMP 6421 PK K ECU SINK DRIVER 6 TO DIAGNOSTIC LAMP 6422 PK K ENGINE MOUNTED B TO ECU 1 6423 PK K E...

Page 808: ...ICATOR SWITCH GR 1 4 7020 BL U TRANS RANGE INDICATOR SWITCH GR 5 8 7025 RD R TRANS DISPLAY ENABLE 7030 BL U TRANS RANGE INDICATOR SWITCH COMMON 7035 BR N TRANS DUMP SOLEN0ID FEED 7040 BR N TRANS CREEPER SWITCH 7050 RD R TRANS RELAY SUPPLY RUN 7060 RD R TRANS RELAY SUPPLY START 7068 BL U TRANS CVT POWER SUPPLY CVT 7070 RD R TRANS FEED IGN 7071 BR N FEED HYD FILTER RESTRICTION IND LAMP 7080 LG DIFF ...

Page 809: ...ISSION 7331 YE Y SOLENOID 3 18x9 RETURN 7340 WH W SOLENOID F1 18x9 TRANSMISSION 7341 YE Y SOLENOID F1 18x9 RETURN 7350 WH W SOLENOID F2 18x9 TRANSMISSION 7351 GY S SOLENOID F2 18x9 RETURN 7355 GY S SOLENOID R 18x9 TRANSMISSION 7356 BL U SOLENOID R 18x9 RETURN 7360 WH W SOLENOID A 18x9 TRANSMISSION 7361 VT P SOLENOID A 18x9 RETURN 7370 YE Y SOLENOID B 18x9 TRANSMISSION 7371 VT P SOLENOID B 18x9 RET...

Page 810: ...BL U CREEPER RAIL SWITCH NOT 7583 BL U PARKLOCK SWITCH 2 7584 BL U PARKLOCK SENSOR SWITCH SIGNAL 7585 BL U PARKLOCK SOLENOID 2 7586 BL U BRAKE LUBRICATON SOLENOID 7587 BL U PARKLOCK OVERRIDE SWITCH 7588 BL U PARKLOCK POSITION SIGNAL 7589 BL U BRAKE PRESSURE SIGNAL 7590 OR O TRANS CREEPER GEAR STATUS LAMP 7600 BR N TRANS FEATHERING SOLENOID 7620 BR N TRANS FEATHERING SOL MONITOR 7630 BR N TRANS MAI...

Page 811: ... TCM SIGNAL GROUND 7890 LB TQ TRANS L LINE DIAGNOSTIC CVT 7900 LB TQ CLUTCH A SIGNAL 7910 LB TQ CLUTCH B SIGNAL 7915 VT P TCM CLUTCH B RETURN 7920 LB TQ CLUTCH C SIGNAL 7925 VT P TCM CLUTCH C RETURN 7930 LB TQ CLUTCH D SIGNAL 7935 VT P TCM CLUTCH D RETURN 7940 LB TQ CLUTCH E SIGNAL 7945 VT P TCM CLUTCH E RETURN 7950 LB TQ CLUTCH SUPPLY 7960 VT P TRANS SLOW FAST 7965 VT P HI LO SYNCHRO SIGNAL 7970 ...

Page 812: ... AC LOW PRESSURE SWITCH INPUT 9221 VT P AC EVAPORATOR TEMPERATURE SENSOR 9222 YE Y AC SIGNAL OUTLET TEMPERATURE SENSOR 9223 RD R AC SIGNAL CAB TEMPERATURE SENSOR 9224 OR O AC SIGNAL AMBIENT TEMPERATURE SENSOR 9225 BL U AC BLOWER SPEED 9226 YE Y AC SIGNAL WATER VALVE 9227 VT P AC BLOWER SWITCH SUPPLY 9228 GN G AC AUTOMATIC BLOWER SPEED 9229 OR O AC DE FOG 9230 BR N ECU B OUTPUT EDC7_ 9231 YE Y SUPP...

Page 813: ...24V CONVERTOR 9272 LG 24V FUSED SUPPLY 9273 LG 24V SWITCHED SUPPLY TO DENNOX CONTROLLER 9274 GN G 24V SUPPLY 9276 GY S ECU TO COMBUST AIR HUMIDITY SENSOR 9277 GY S ECU TO COMBUST AIR HUMIDIY SENSOR RETURN 9278 RD R COMBUST AIR TEMPERATURE 9280 BR N ECU 12V SUPPLY OUTPUT EDC7 9281 YE Y LOCAL INTERCONNECT NETWORK 9282 YE Y ENGINE SPEED FOR SPEEDOMETER TACHO 9283 YE Y CAMSHAFT REPITITION O P 9284 YE ...

Page 814: ...PRESSURECONTR VALVE GND 9607 PK K ABS 1st Diagnostic Switch To EBM Module 9608 BR N ABS 1st Diagnostic Switch To 2nd Diagn Switch 9609 BR N ABS 2nd Diagnostic Switch To 3rd Diagn Switch 9610 BK WH B W ABS 3rd Diagnostic Switch To EBM Module 9611 YE Y ABS AIRBRAKE PRESSURE SENSOR 1 SIGNAL 9612 YE Y ABS AIRBRAKE PRESSURE SENSOR 2 SIGNAL 9613 YE Y ABS LH BRAKE PRESSURE SENSOR SIGNAL 9614 BR N ABS FRO...

Page 815: ...001 to F 032 X 001 Cab main harness to engine harness 1 X 406 Engine harness 1 to trailer socket front 7 Pin X 001 Cab main harness to engine harness 1 5 CM 3016 GY EN 3016 GY X 460 Instrument cluster CN2 X 001 Cab main harness to engine harness 1 X 360 Brake fluid level switch X 001 Cab main harness to engine harness 1 Wiring harnesses Electrical schematic sheet 01 55 100 Wiring harnesses Electri...

Page 816: ...Antifreeze module X 042 Air conditioning system Pressure switch X 001 Cab main harness to engine harness 1 10 CM 057EL BK EN 057EL BK X 001 Cab main harness to engine harness 1 SP 057E CAB GND 3 X 001 Cab main harness to engine harness 1 X 025 Engine harness to engine hood harness Wiring harnesses Electrical schematic sheet 01 55 100 Wiring harnesses Electrical schematic sheet 03 55 100 Wiring har...

Page 817: ...ses Electrical schematic sheet 13 55 100 Wiring harnesses Electrical schematic sheet 17 55 100 Wiring harnesses Electrical schematic sheet 18 55 100 Wiring harnesses Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 23 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 16 CM 191E YE EN 191E YE SP 191D X 001 Cab main harness to engine harness 1 X 001 Cab mai...

Page 818: ...l schematic sheet 10 55 100 Wiring harnesses Electrical schematic sheet 13 55 100 Wiring harnesses Electrical schematic sheet 17 55 100 Wiring harnesses Electrical schematic sheet 18 55 100 Wiring harnesses Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 23 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 26 CM 2044 OR EN 2044 OR X 220 Central Control U...

Page 819: ... 001 Cab main harness to engine harness 1 SP 1246A X 001 Cab main harness to engine harness 1 Wiring harnesses Electrical schematic sheet 01 55 100 Wiring harnesses Electrical schematic sheet 03 55 100 Wiring harnesses Electrical schematic sheet 04 55 100 Wiring harnesses Electrical schematic sheet 05 55 100 Wiring harnesses Electrical schematic sheet 08 55 100 Wiring harnesses Electrical schemati...

Page 820: ...Electrical systems Harnesses and connectors 84142902 3 47735452 03 07 2014 55 2 55 100 91 ...

Page 821: ...ss 1 to power distribution unit X 937 Engine Control Unit ECU X 002 Engine harness 1 to power distribution unit 5 PD 011EB GN EN 011EB GN SP 003 X 002 Engine harness 1 to power distribution unit X 937 Engine Control Unit ECU X 002 Engine harness 1 to power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 6 PD 011F GN EN 011EC GN X 004 Power distribution unit X 002 Engine har...

Page 822: ...Electrical systems Harnesses and connectors SVIL13TR00698AD 4 Front right hand engine 87382925 5 87382924 6 47735452 03 07 2014 55 2 55 100 93 ...

Page 823: ... unit PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 PD 010PA GN SP 002 X 003 Power distribution unit 2 PD 011E GN X 003 Power distribution unit SP 003 Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00798AB 7 Front top right hand engine 84157160 8 47735452 03 07 2014 55 2 55 100 94 ...

Page 824: ...NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 PD 010PB GN SP 002 X 004 Power distribution unit 2 PD 011F GN X 004 Power distribution unit X 002 Engine harness 1 to power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00798AC 9 Front top right hand engine 84157160 10 47735452 03 07 2014 55 2 55 100 95 ...

Page 825: ...ion unit PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 PD 138 VT X 005 Power distribution unit X 002 Engine harness 1 to power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00798AD 11 Front top right hand engine 84157160 12 47735452 03 07 2014 55 2 55 100 96 ...

Page 826: ...distribution unit PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN2 9923 RD X 938 Glow plug control module X 006 Power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00798AE 13 Front top right hand engine 84407991 14 47735452 03 07 2014 55 2 55 100 97 ...

Page 827: ...upply main fuse PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 001D RD X 533 Power distribution unit X 002 Engine harness 1 to power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00798AF 15 Front top right hand engine 84128187 16 47735452 03 07 2014 55 2 55 100 98 ...

Page 828: ...72 PK X 008 Battery isolator X 001 Cab main harness to engine harness 1 2 EN 057FM BK X 008 Battery isolator SP 057FK 3 EN 057FL BK X 008 Battery isolator SP 057FK 4 EN 171B VT X 001 Cab main harness to engine harness 1 X 008 Battery isolator Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00703AB 17 Left hand behind steps 87745968 18 47735452 03 07 2014 55 2 55 100 99 ...

Page 829: ...009 A Battery isolator PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME A BT 001E BK X 009 A Battery isolator X 010 Starter motor Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00703AC 19 Left hand behind steps 84549335 20 47735452 03 07 2014 55 2 55 100 100 ...

Page 830: ... Battery isolator PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME B BT 001 BK X 009 B Battery isolator X 500 Battery terminal positive Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00703AD 21 Left hand behind steps 84549335 22 47735452 03 07 2014 55 2 55 100 101 ...

Page 831: ...ly PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 001E BK X 009 A Battery isolator X 010 Starter motor 2 BT 001F R X 010 Starter motor battery power supply X 060 Starter motor to power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00699AG 1 Rear right hand engine 84138052 2 82013012 3 47735452 03 07 2014 55 2 55 100 102 ...

Page 832: ...r cranking PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 1001 WH X 002 Engine harness 1 to power distribution unit X 011 Starter motor cranking Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00699AF 4 Rear right hand engine 82944111 5 47735452 03 07 2014 55 2 55 100 103 ...

Page 833: ... D PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 1006B BR X 012 Alternator D X 001 Cab main harness to engine harness 1 Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00698AB 6 Front right hand engine 87687239 7 87679525 8 47735452 03 07 2014 55 2 55 100 104 ...

Page 834: ... X 013 Alternator B PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 001A RD X 304 Starter motor X 013 Alternator B Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00698AC 9 Front right hand engine 84153306 10 47735452 03 07 2014 55 2 55 100 105 ...

Page 835: ...X 014 Power distribution unit PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 PD 001P RD SP 001 X 014 Power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00798AG 11 Front top right hand engine 84407968 12 47735452 03 07 2014 55 2 55 100 106 ...

Page 836: ...X 015 Horn PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 HD 376 VT X 015 Horn X 025 Engine harness to engine hood harness Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00729AB 13 Front hood 87702238 14 47735452 03 07 2014 55 2 55 100 107 ...

Page 837: ...6 Horn CONNECTOR X 016 Horn PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 HD 057EV BK X 016 Horn SP 046 Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00729AC 15 Front hood 87702238 16 47735452 03 07 2014 55 2 55 100 108 ...

Page 838: ...t Left hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME A HD 1053A WH SP 047 X 017 Engine hood work light Left hand B HD 057EU BK SP 046 X 017 Engine hood work light Left hand Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00729AC 17 Front hood 82003123 18 47735452 03 07 2014 55 2 55 100 109 ...

Page 839: ... Right hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME A HD 1053B WH SP 047 X 018 Engine hood work light Right hand B HD 057ET BK SP 046 X 018 Engine hood work light Right hand Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00729AG 19 Front hood 82003123 20 47735452 03 07 2014 55 2 55 100 110 ...

Page 840: ...Electrical systems Harnesses and connectors 47735452 03 07 2014 55 2 55 100 111 ...

Page 841: ...t hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 HD 057EW BK SP 046 X 979 Headlight right hand 2 3 HD 1027AB BL SP 048 X 979 Headlight right hand 4 HD 1030AB BL SP 049 X 979 Headlight right hand Wiring harnesses Electrical schematic sheet 18 55 100 47735452 03 07 2014 55 2 55 100 112 ...

Page 842: ...E ELECTRICAL SCHEMATIC FRAME 1 RF 3001B GN X 021 Grab rail light Left hand X 385 Cab main harness to roof harness 2 2 RF 1013LT BL SP 1013L X 021 Grab rail light Left hand 4 RF 057RA BK X 021 Grab rail light Left hand SP 057R Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00701AB 1 Front left hand cab roof 87311796 2 47735452 03 07 2014 55 2 55 100 113 ...

Page 843: ...AME 1 RF 3002C GN X 022 Grab rail light Right hand X 050 Cab main harness to roof harness 1 2 RF 1014M RD X 022 Grab rail light Right hand X 050 Cab main harness to roof harness 1 4 RF 057SH BK SP 057S ROOF GROUND LH2 X 022 Grab rail light Right hand Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00702AB 3 Front right hand cab roof 87311796 4 47735452 03 07 2014 55 2 55 100 114 ...

Page 844: ...RICAL SCHEMATIC FRAME 1 CM 057AG BK X 023 Tail light left hand SP 057A CAB GND 2 CM 3001C GN X 023 Tail light left hand SP 3001 3 CM 1014A RD X 023 Tail light left hand SP 1014 4 CM 810D GN X 023 Tail light left hand SP 810C Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00704AB 5 Left hand rear fender 87745334 6 47735452 03 07 2014 55 2 55 100 115 ...

Page 845: ...ICAL SCHEMATIC FRAME 1 CM 057AF BK X 024 Tail light right hand SP 057A CAB GND 2 CM 3002B GN X 024 Tail light right hand SP 3002 3 CM 1013A RD X 024 Tail light right hand SP 1013 4 CM 810F GN SP 810C X 024 Tail light right hand Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00708AB 7 Right hand rear fender 87745334 8 47735452 03 07 2014 55 2 55 100 116 ...

Page 846: ...5 Engine harness to engine hood harness X 001 Cab main harness to engine harness 1 X 025 Engine harness to engine hood harness 4 HD 1053 WH EN 1053 WH SP 047 X 025 Engine harness to engine hood harness X 001 Cab main harness to engine harness 1 X 025 Engine harness to engine hood harness 5 HD 057FJ BK EN 057FJ BK X 025 Engine harness to engine hood harness SP 046 SP 057F GND Engine X 025 Engine ha...

Page 847: ...Electrical systems Harnesses and connectors 87710588 11 47735452 03 07 2014 55 2 55 100 118 ...

Page 848: ... NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SP 057GT BK X 026 Power socket 8 A Cab inside SP 057G POT GND SWITCH PANEL 2 SP 001GA RD X 026 Power socket 8 A Cab inside SP 001G POT 30 SWITCH PANEL 8A Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00706AP 12 Cab right hand side 87691950 13 47735452 03 07 2014 55 2 55 100 119 ...

Page 849: ... NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SP 057GA BK SP 057G POT GND SWITCH PANEL X 027 Cigarette lighter power supply 2 SP 001GD RD X 027 Cigarette lighter power supply SP 001G POT 30 SWITCH PANEL 8A Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00706AB 14 Cab right hand side 87699736 15 47735452 03 07 2014 55 2 55 100 120 ...

Page 850: ...IT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 057EJ BK SP 057E CAB GND 3 X 028 Cigarette lighter power supply optional 2 CM 001H RD X 028 Cigarette lighter power supply optional X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00745AB 16 Front right hand cab floor 87699736 17 47735452 03 07 2014 55 2 55 100 121 ...

Page 851: ...N NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 057AL BK SP 057A CAB GND X 029 Seat assembly seat compressor and seat heater 2 CM 3090 GN X 029 Seat assembly seat compressor and seat heater SP 010B Wiring harnesses Electrical schematic sheet 03 55 100 SVIL13TR00710AB 18 In cab behind operator s seat 87699736 19 47735452 03 07 2014 55 2 55 100 122 ...

Page 852: ...lower switch 2 RF 6300 BR X 030 Blower switch X 050 Cab main harness to roof harness 1 3 RF 6301 BR X 030 Blower switch X 050 Cab main harness to roof harness 1 4 RF 6302 BR X 030 Blower switch X 050 Cab main harness to roof harness 1 5 RF 6303 BR X 030 Blower switch X 050 Cab main harness to roof harness 1 Wiring harnesses Electrical schematic sheet 17 55 100 SS13J064 1 Right hand B pillar 842796...

Page 853: ...IT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 010YA GN SP 010Y X 031 Air conditioning system Mode switch 2 RF 9215 BL X 031 Air conditioning system Mode switch SP 9215 4 RF 057TH BK X 031 Air conditioning system Mode switch SP 057T ROOF GROUND LH1 Wiring harnesses Electrical schematic sheet 17 55 100 SS13J065 3 Right hand B pillar 87736481 4 47735452 03 07 2014 55 2 55 100 124 ...

Page 854: ...AL SCHEMATIC FRAME 1 CM 5557 BL X 032 Remote valve switch Fender left hand X 210 Central Control Unit CCU CN1B 2 CM 5260D TN SP 5260 X 032 Remote valve switch Fender left hand 3 CM 5558 RD X 032 Remote valve switch Fender left hand X 210 Central Control Unit CCU CN1B Wiring harnesses Electrical schematic sheet 13 55 100 SS13J068 5 Left hand rear fender 84062580 6 47735452 03 07 2014 55 2 55 100 12...

Page 855: ...B YE X 034 Main light switch SP 1051 4 RF 011D GN X 385 Cab main harness to roof harness 2 X 034 Main light switch 5 RF 010DC GN SP 010D X 034 Main light switch 7 RF 0057TG BK X 034 Main light switch SP 057T ROOF GROUND LH1 8 RF 1013LS BL X 034 Main light switch SP 1013L 9 RF 057SP BK X 034 Main light switch SP 057S ROOF GROUND LH2 10 RF 1013LR BL X 034 Main light switch SP 1013L Wiring harnesses ...

Page 856: ...ch X 050 Cab main harness to roof harness 1 4 RF 1123 GN X 036 Rear wiper and washer switch X 038 Rear window wiper motor 5 RF 1122 GN X 036 Rear wiper and washer switch X 038 Rear window wiper motor 6 RF 1038B TN X 036 Rear wiper and washer switch SP 1038 7 RF 057RL BK X 036 Rear wiper and washer switch SP 057R 8 RF 1013LA BL SP 1013L X 036 Rear wiper and washer switch Wiring harnesses Electrical...

Page 857: ...SCHEMATIC FRAME 1 CM 5040F TN X 037 Hitch draft control potentiometer X 210 Central Control Unit CCU CN1B 7 CM 060GB BK WH SP 060G X 037 Hitch draft control potentiometer 8 CM 5520DB LG X 037 Hitch draft control potentiometer SP 5520 Wiring harnesses Electrical schematic sheet 12 55 100 SVIL13TR00732AD 11 On the right hand trim behind switch panel 84355097 12 47735452 03 07 2014 55 2 55 100 128 ...

Page 858: ... BK X 038 Rear window wiper motor SP 057S ROOF GROUND LH2 2 RF 1123 GN X 036 Rear wiper and washer switch X 038 Rear window wiper motor 3 RF 1038C TN SP 1038 X 038 Rear window wiper motor 4 5 RF 1122 GN X 036 Rear wiper and washer switch X 038 Rear window wiper motor 6 Wiring harnesses Electrical schematic sheet 22 55 100 SVIL13TR00733AB 13 Rear cab roof 87710588 14 47735452 03 07 2014 55 2 55 100...

Page 859: ... Roof X 039 Radio A8 RF 057TA BK X 039 Radio SP 057T ROOF GROUND LH1 B3 RF 3053 GY X 039 Radio X 082 Speaker rear right hand B4 RF 3054 GY X 039 Radio X 083 Speaker rear right hand B5 RF 3056 GY X 039 Radio X 085 Speaker rear left hand B6 RF 3055 GY X 039 Radio X 084 Speaker rear left hand Wiring harnesses Electrical schematic sheet 19 55 100 SVIL13TR00771AB 15 Right hand B pillar 84163395 16 4773...

Page 860: ...N OFF indicator light PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 057TK BK SP 057T ROOF GROUND LH1 X 040 Air conditioning system ON OFF indicator light 2 RF 9215C BL X 040 Air conditioning system ON OFF indicator light SP 9215 Wiring harnesses Electrical schematic sheet 17 55 100 SS13J063 1 Right hand B pillar 84278792 2 47735452 03 07 2014 55 2 55 100 131 ...

Page 861: ...ER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 984 VT X 041 Temperature control potentiometer X 050 Cab main harness to roof harness 1 2 RF 986 VT X 041 Temperature control potentiometer X 050 Cab main harness to roof harness 1 Wiring harnesses Electrical schematic sheet 17 55 100 SS13J062 3 Right hand B pillar 87493513 4 47735452 03 07 2014 55 2 55 100 132 ...

Page 862: ...IRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 9219 BL X 042 Air conditioning system Pressure switch X 001 Cab main harness to engine harness 1 2 EN 9220 BL X 042 Air conditioning system Pressure switch X 001 Cab main harness to engine harness 1 Wiring harnesses Electrical schematic sheet 17 55 100 SVIL13TR00714AB 5 Front of engine 82012083 6 47735452 03 07 2014 55 2 55 100 133 ...

Page 863: ...unit X 043 Heating control valve 2 CM 010MB GN X 043 Heating control valve SP 010M 3 CM 985B VT X 043 Heating control valve X 045 Heating control unit 4 CM 985 VT X 045 Heating control unit X 043 Heating control valve 6 CM 985A VT X 043 Heating control valve X 045 Heating control unit Wiring harnesses Electrical schematic sheet 17 55 100 SVIL13TR00734AC 7 Front left hand cab 84265223 8 47735452 03...

Page 864: ... FRAME 1 CM 9215B BL X 044 Antifreeze module X 050 Cab main harness to roof harness 1 2 CM 9220 BL X 001 Cab main harness to engine harness 1 X 044 Antifreeze module 3 CM 057EP BK X 044 Antifreeze module SP 057E CAB GND 3 Wiring harnesses Electrical schematic sheet 17 55 100 SVIL13TR00718AB 9 Cab below the instrument cluster 84136442 10 47735452 03 07 2014 55 2 55 100 135 ...

Page 865: ...Cab main harness to roof harness 1 7 CM 985 VT X 045 Heating control unit X 043 Heating control valve 8 CM 985B VT X 043 Heating control valve X 045 Heating control unit 9 CM 985A VT X 043 Heating control valve X 045 Heating control unit 13 CM 986 VT X 045 Heating control unit X 050 Cab main harness to roof harness 1 14 CM 985C VT X 045 Heating control unit X 043 Heating control valve Wiring harne...

Page 866: ... motor left hand 3 LF 057AR BK CM 057AR BK X 973 Blower motor X 046 Cab main harness to blower motor left hand SP 057A CAB GND X 046 Cab main harness to blower motor left hand 4 LF 6303C BR CM 6303C BR SP 062 X 046 Cab main harness to blower motor left hand X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 X 046 Cab main harness to blower motor left hand 5 LF 6302C BR CM 6302C BR X 046 ...

Page 867: ...Electrical systems Harnesses and connectors 84335033 15 47735452 03 07 2014 55 2 55 100 138 ...

Page 868: ...main harness to blower motor right hand 3 CM 057AS BK SP 057A CAB GND X 047 Cab main harness to blower motor right hand 4 CM 6303D BR X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 X 047 Cab main harness to blower motor right hand 5 CM 6302D BR X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 X 047 Cab main harness to blower motor right hand Wiring harnesses Electrical sc...

Page 869: ... Steering column multi function lever X 048 Intermittent windshield wiper module 3 CM 097A LG SP 097 X 048 Intermittent windshield wiper module 4 CM 1019B GN X 048 Intermittent windshield wiper module SP 1019 5 CM 063 BL X 048 Intermittent windshield wiper module SP 063 6 CM 1019D GN X 091 Steering column multi function lever X 048 Intermittent windshield wiper module Wiring harnesses Electrical s...

Page 870: ...UMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 PD 010PC GN SP 002 X 049 Power distribution unit 2 PD 011G GN X 049 Power distribution unit X 002 Engine harness 1 to power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00798AH 21 Front top right hand engine 84157160 22 47735452 03 07 2014 55 2 55 100 141 ...

Page 871: ...et 18 55 100 Wiring harnesses Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 22 55 100 6 CM 984 VT RF 984 VT X 045 Heating control unit X 050 Cab main harness to roof harness 1 X 041 Temperature control potentiometer X 050 Cab main harness to roof harness 1 7 CM 986 VT RF 986 VT X 045 Heating control unit X 050 Cab main harness to roof harness 1 X 041 Temperature ...

Page 872: ...et 17 55 100 Wiring harnesses Electrical schematic sheet 18 55 100 Wiring harnesses Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 22 55 100 16 CM 9215A YE RF 9215A BL X 230 Central Control Unit CCU CN3A X 050 Cab main harness to roof harness 1 SP 9215 X 050 Cab main harness to roof harness 1 17 CM 098 LG RF 098 LG X 077 Rear window washer pump X 050 Cab main harn...

Page 873: ...Electrical systems Harnesses and connectors SVIL13TR00716AB 1 Cab left hand side 87736513 2 87689502 3 47735452 03 07 2014 55 2 55 100 144 ...

Page 874: ...bridge PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 1030F BL SP 1030E X 050A Cab main harness to roof harness bridge 2 CM 1027F BL SP 1027D X 050A Cab main harness to roof harness bridge Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00695AH 4 Cab left hand side 84015523 5 47735452 03 07 2014 55 2 55 100 145 ...

Page 875: ...REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 1027G BL X 050B Cab main harness to roof harness bridge X 050B Cab main harness to roof harness bridge 2 CM 1027G BL X 050B Cab main harness to roof harness bridge X 050B Cab main harness to roof harness bridge Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00695AI 6 Cab left hand side 84038366 7 47735452 03 07 2014 55 2 55 100 146 ...

Page 876: ...CTOR X 051 Cab interior light PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 4012B VT X 051 Cab interior light SP 4012 Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00730AB 8 Front inside cab roof 87691425 9 47735452 03 07 2014 55 2 55 100 147 ...

Page 877: ...2 Cab interior light PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 057TE BK X 052 Cab interior light SP 057T ROOF GROUND LH1 Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00730AD 10 Front inside cab roof 87691425 11 47735452 03 07 2014 55 2 55 100 148 ...

Page 878: ...Cab interior light PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 057JD BK X 053 Cab interior light X 064 Door switch left hand Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00730AC 12 Front inside cab roof 87691425 13 47735452 03 07 2014 55 2 55 100 149 ...

Page 879: ...MBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1013LM BL X 054 Console light right hand SP 1013L 2 RF 057SG BK SP 057S ROOF GROUND LH2 X 054 Console light right hand Wiring harnesses Electrical schematic sheet 20 55 100 SVIL13TR00721AB 14 Right hand inside cab roof 87691950 15 47735452 03 07 2014 55 2 55 100 150 ...

Page 880: ... NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1076B VT X 055 Rear work light right hand SP 1076 2 RF 057SF BK SP 057S ROOF GROUND LH2 X 055 Rear work light right hand Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00722AB 16 Rear left hand cab roof 84122124 17 47735452 03 07 2014 55 2 55 100 151 ...

Page 881: ...and PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1076D VT SP 1076 X 056 Rear work light left hand 2 RF 057RH BK X 056 Rear work light left hand SP 057R Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00726AB 18 Rear right hand cab roof 84122124 19 47735452 03 07 2014 55 2 55 100 152 ...

Page 882: ...and PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1071BD VT SP 1071 X 058_C Front work light left hand 2 RF 057FK BK X 058_C Front work light left hand SP 057R Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00728AB 20 Front left hand cab roof 84122124 21 47735452 03 07 2014 55 2 55 100 153 ...

Page 883: ...Starter motor to power distribution unit PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME B BT 001F R X 010 Starter motor battery power supply X 060 Starter motor to power distribution unit Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00798AI 1 Front top right hand engine 84153306 2 47735452 03 07 2014 55 2 55 100 154 ...

Page 884: ...ME 2 RF 1013LJ BL X 061 Roof headlight switch SP 1013L 3 RF 1039 BL X 061 Roof headlight switch X 050 Cab main harness to roof harness 1 7 RF 057TL BK X 061 Roof headlight switch SP 057T ROOF GROUND LH1 8 RF 1013LH BL SP 1013L X 061 Roof headlight switch Wiring harnesses Electrical schematic sheet 18 55 100 SS13K001 3 Right hand B pillar 84819781 4 47735452 03 07 2014 55 2 55 100 155 ...

Page 885: ...64 Door switch left hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 057JD BK X 053 Cab interior light X 064 Door switch left hand Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00736AB 5 Left hand B pillar 87705127 6 47735452 03 07 2014 55 2 55 100 156 ...

Page 886: ... 1080 VT X 123 Grab rail work light Left hand X 065 Work light switch panel Wiring harnesses Electrical schematic sheet 21 55 100 C1 RF 1090 VT X 150 Relay and fuse block Roof X 065 Work light switch panel C2 RF 4012C VT X 065 Work light switch panel SP 4012C C3 RF 1074B VT SP 1074 X 065 Work light switch panel C4 RF 1074C VT SP 1074 X 065 Work light switch panel C5 RF 1013LK BL SP 1013L X 065 Wor...

Page 887: ...Electrical systems Harnesses and connectors 87699386 8 47735452 03 07 2014 55 2 55 100 158 ...

Page 888: ...BZ GN SP 190B X 067 Diagnostic socket ZF E CM 6418A PK X 067 Diagnostic socket ZF X 504 Transmission Control Unit TCU F CM 291ZF RD X 504 Transmission Control Unit TCU X 067 Diagnostic socket ZF G CM 290ZF BL X 504 Transmission Control Unit TCU X 067 Diagnostic socket ZF H J CM 7876 GN X 067 Diagnostic socket ZF X 504 Transmission Control Unit TCU Wiring harnesses Electrical schematic sheet 08 55 ...

Page 889: ...UMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1071BC VT SP 1071 X 068_C Front work light right hand 2 RF 057SE BK X 068_C Front work light right hand SP 057S ROOF GROUND LH2 Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00727AB 11 Front right hand cab roof 84122124 12 47735452 03 07 2014 55 2 55 100 160 ...

Page 890: ...Electrical systems Harnesses and connectors 47735452 03 07 2014 55 2 55 100 161 ...

Page 891: ...tating beacon right hand CONNECTOR X 070 Rotating beacon PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BS 057SK BK X 071 Roof harness to rotating beacon right hand X 070 Rotating beacon Wiring harnesses Electrical schematic sheet 21 55 100 INA 1 SS11K110 2 47735452 03 07 2014 55 2 55 100 162 ...

Page 892: ... 070 Rotating beacon PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BS 057RC BK X 073 Rotating harness to rotating beacon left hand X 070 Rotating beacon Wiring harnesses Electrical schematic sheet 21 55 100 INA 3 SS11K110 4 47735452 03 07 2014 55 2 55 100 163 ...

Page 893: ... 070 Rotating beacon X 071 Roof harness to rotating beacon right hand SP 057S ROOF GROUND LH2 X 071 Roof harness to rotating beacon right hand 2 BS 4012CA VT RF 4012CA VT X 071 Roof harness to rotating beacon right hand X 390 Rotating beacon X 071 Roof harness to rotating beacon right hand SP 4012C Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00851AB 5 Rear top right hand cab roof...

Page 894: ...NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BS 057RC BK RF 057RC BK SP 057R X 073 Roof harness to rotating beacon left hand 2 BS 4012CB VT RF 4012CB VT X 073 Roof harness to rotating beacon left hand SP 4012C Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00805AB 8 Top rear left hand cab roof 87699736 9 87691951 10 47735452 03 07 2014 55 2 55 100 165 ...

Page 895: ...4 Front window wiper motor fixed front window 2 CM 063A BL SP 063 X 074 Front window wiper motor fixed front window 3 CM 063D BL SP 1019 X 074 Front window wiper motor fixed front window 4 5 CM 085A GN SP 085 X 074 Front window wiper motor fixed front window 6 CM 086A GN SP 086 X 074 Front window wiper motor fixed front window Wiring harnesses Electrical schematic sheet 22 55 100 SVIL13TR00741AB 1...

Page 896: ...tor openable front window X 385 Cab main harness to roof harness 2 3 RF 1019C GN X 976 Front window wiper motor openable front window X 075 Roof harness to front window wiper motor openable front window X 050 Cab main harness to roof harness 1 X 075 Roof harness to front window wiper motor openable front window Wiring harnesses Electrical schematic sheet 22 55 100 4 5 RF 085B GN SP 062 X 046 Cab m...

Page 897: ...Electrical systems Harnesses and connectors 87710588 14 87691968 15 47735452 03 07 2014 55 2 55 100 168 ...

Page 898: ...mp PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 057AN BK X 076 Front window washer pump SP 057A CAB GND 2 CM 097B LG X 076 Front window washer pump SP 097 Wiring harnesses Electrical schematic sheet 22 55 100 SVIL13TR00742AB 16 Left hand rear fender 82944110 17 47735452 03 07 2014 55 2 55 100 169 ...

Page 899: ...E NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 057AO BK SP 057A CAB GND X 077 Rear window washer pump 2 CM 098 LG X 077 Rear window washer pump X 050 Cab main harness to roof harness 1 Wiring harnesses Electrical schematic sheet 22 55 100 SVIL13TR00742AC 18 Left hand rear fender 82944110 19 47735452 03 07 2014 55 2 55 100 170 ...

Page 900: ... inside ground PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SP 057AK BK X 078 Power socket 25 A Cab inside ground X 407 Cab main harness to power socket 25 A Cab inside Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00706AI 20 Cab right hand side 87705127 21 47735452 03 07 2014 55 2 55 100 171 ...

Page 901: ... inside positive PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SP 155 GN X 407 Cab main harness to power socket 25 A Cab inside X 079 Power socket 25 A Cab inside positive Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00706AJ 22 Cab right hand side 87705127 23 47735452 03 07 2014 55 2 55 100 172 ...

Page 902: ...CONNECTOR X 080 Cigarette lighter lighting PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SP 1014FP RD SP 1014F POT 58 SWITCH PANEL X 080 Cigarette lighter lighting Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00706AC 1 Cab right hand side 87705127 2 47735452 03 07 2014 55 2 55 100 173 ...

Page 903: ...Cigarette lighter lighting optional PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 1013D RD X 081 Cigarette lighter lighting optional SP 1013 Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00745AC 3 Front right hand cab floor 87705127 4 47735452 03 07 2014 55 2 55 100 174 ...

Page 904: ...082 Speaker rear right hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 3053 GY X 039 Radio X 082 Speaker rear right hand Wiring harnesses Electrical schematic sheet 19 55 100 SVIL13TR00809AB 5 Rear top right hand cab roof 87705127 6 47735452 03 07 2014 55 2 55 100 175 ...

Page 905: ...083 Speaker rear right hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 3054 GY X 039 Radio X 083 Speaker rear right hand Wiring harnesses Electrical schematic sheet 19 55 100 SVIL13TR00809AC 7 Rear top right hand cab roof 87691425 8 47735452 03 07 2014 55 2 55 100 176 ...

Page 906: ...084 Speaker rear left hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 3055 GY X 039 Radio X 084 Speaker rear left hand Wiring harnesses Electrical schematic sheet 19 55 100 SVIL13TR00810AB 9 Rear top left hand cab roof 87705127 10 47735452 03 07 2014 55 2 55 100 177 ...

Page 907: ...085 Speaker rear left hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 3056 GY X 039 Radio X 085 Speaker rear left hand Wiring harnesses Electrical schematic sheet 19 55 100 SVIL13TR00810AC 11 Rear top left hand cab roof 87691425 12 47735452 03 07 2014 55 2 55 100 178 ...

Page 908: ...BER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 057FB BK X 088 Air conditioning compressor Magnetic clutch SP 057F GND Engine 2 EN 9305 BL X 088 Air conditioning compressor Magnetic clutch X 001 Cab main harness to engine harness 1 Wiring harnesses Electrical schematic sheet 17 55 100 SVIL13TR00811AB 13 Front top left hand engine 82012083 14 47735452 03 07 2014 55 2 55 100 179 ...

Page 909: ...cluster CN1 A8 CM 3009A GN X 090 Flasher unit SP 3009 Wiring harnesses Electrical schematic sheet 20 55 100 B1 CM 1021C GN X 090 Flasher unit SP 1021 HAZZARD 30 B2 CM 3065 OR X 091 Steering column multi function lever X 090 Flasher unit B3 CM 1045 GN X 091 Steering column multi function lever X 090 Flasher unit B4 CM 3000 GN X 090 Flasher unit X 092 Hazard switch B5 CM 3063 OR X 090 Flasher unit X...

Page 910: ...27C X 091 Steering column multi function lever 7 CM 376 VT X 091 Steering column multi function lever X 001 Cab main harness to engine harness 1 8 CM 1045 GN X 091 Steering column multi function lever X 090 Flasher unit 9 CM 3065 OR X 091 Steering column multi function lever X 090 Flasher unit 10 CM 3009B GN X 091 Steering column multi function lever SP 3009 Wiring harnesses Electrical schematic s...

Page 911: ...Electrical systems Harnesses and connectors 87691878 4 47735452 03 07 2014 55 2 55 100 182 ...

Page 912: ...RENCE ELECTRICAL SCHEMATIC FRAME 30b CM 1021A GN X 092 Hazard switch SP 1021 HAZZARD 30 30 CM 3000 GN X 090 Flasher unit X 092 Hazard switch 49a CM 057EH BK X 092 Hazard switch SP 057E CAB GND 3 Wiring harnesses Electrical schematic sheet 20 55 100 SVIL13TR00812AB 5 Steering console 84157166 6 87691062 7 47735452 03 07 2014 55 2 55 100 183 ...

Page 913: ... FRAME 1 CM 810K GN SP 810J X 093 Brake light switch Left hand 2 CM 810A GN SP 810 X 093 Brake light switch Left hand 3 CM 810C GN X 093 Brake light switch Left hand SP 810C 4 CM 810M GN X 093 Brake light switch Left hand X 210 Central Control Unit CCU CN1B Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00748AB 8 Front right hand cab 87687242 9 47735452 03 07 2014 55 2 55 100 184 ...

Page 914: ...RAME 1 CM 810L GN X 094 Brake light switch Right hand SP 810J 2 CM 810B GN X 094 Brake light switch Right hand SP 810 3 CM 810H GN X 094 Brake light switch Right hand SP 810C 4 CM 810N GN X 210 Central Control Unit CCU CN1B X 094 Brake light switch Right hand Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00748AC 10 Front right hand cab 87687242 11 47735452 03 07 2014 55 2 55 100 18...

Page 915: ... left hand Italy X 095 Cab main harness to license plate light Cab left hand Italy SP 1014 X 095 Cab main harness to license plate light Cab left hand Italy 2 SL 1110 WH CM 057CC BK X 977 License plate light Cab left hand Italy X 095 Cab main harness to license plate light Cab left hand Italy SP 057C X 095 Cab main harness to license plate light Cab left hand Italy Wiring harnesses Electrical sche...

Page 916: ...and PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1013LF BL SP 1013L X 096 License plate light Roof left hand 2 RF 057RP BK X 096 License plate light Roof left hand SP 057R Wiring harnesses Electrical schematic sheet 20 55 100 SVIL13TR00750AB 15 Rear left hand cab roof 84152155 16 47735452 03 07 2014 55 2 55 100 187 ...

Page 917: ...UMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1013LG BL SP 1013L X 097 License plate light Roof right hand 2 RF 057SL BK X 097 License plate light Roof right hand SP 057S ROOF GROUND LH2 Wiring harnesses Electrical schematic sheet 20 55 100 SVIL13TR00752AB 17 Rear right hand cab roof 84152155 18 47735452 03 07 2014 55 2 55 100 188 ...

Page 918: ... 098 Trailer socket rear 7 Pin SP 057A CAB GND 4 CM 3002EA GN X 098 Trailer socket rear 7 Pin SP 3002E FLASHER RH socket 5 CM 1013MA RD SP 1013M 58R socket X 098 Trailer socket rear 7 Pin 6 CM 810G GN X 098 Trailer socket rear 7 Pin X 180 Fuse block F 070 to F 101 7 CM 1024DB RD SP 1024D 58L socket X 098 Trailer socket rear 7 Pin Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00770A...

Page 919: ...99 Trailer socket front 7 Pin 3 SK 4023 BK X 099 Trailer socket front 7 Pin X 433 GND 4 SK 3002EB RD X 406 Engine harness 1 to trailer socket front 7 Pin X 099 Trailer socket front 7 Pin 5 SK 1013MB RD X 406 Engine harness 1 to trailer socket front 7 Pin X 099 Trailer socket front 7 Pin 7 SK 1024DA RD X 406 Engine harness 1 to trailer socket front 7 Pin X 099 Trailer socket front 7 Pin Wiring harn...

Page 920: ...e PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7905 OR SP 7900 VPS1 X 100 Clutch A solenoid valve 2 TR 7900 VT X 100 Clutch A solenoid valve X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00754AB 1 Right hand of transmission 84475258 2 47735452 03 07 2014 55 2 55 100 191 ...

Page 921: ...o K 039 and F 033 to F 036 K15_85 CM 057BQ BK X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 SP 057B K15_86 CM 1054 YE X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 X 050 Cab main harness to roof harness 1 K15_87 CM 1053 WH X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 X 001 Cab main harness to engine harness 1 Wiring harnesses Electrical schematic sheet...

Page 922: ...39 and F 033 to F 036 X 047 Cab main harness to blower motor right hand K38_30 CM 155G GN X 130 Fuse block F 001 to F 032 X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 K38_85 CM 057BC BK X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 SP 057B Wiring harnesses Electrical schematic sheet 05 55 100 Wiring harnesses Electrical schematic sheet 14 55 100 Wiring harnesses Elec...

Page 923: ...Electrical systems Harnesses and connectors SVIL13TR00695AC 1 Cab left hand side 87314762 2 47735452 03 07 2014 55 2 55 100 194 ...

Page 924: ...chematic sheet 09 55 100 Wiring harnesses Electrical schematic sheet 13 55 100 Wiring harnesses Electrical schematic sheet 14 55 100 Wiring harnesses Electrical schematic sheet 18 55 100 Wiring harnesses Electrical schematic sheet 20 55 100 F40B CM 1052A YE SP 1052 X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 K7_30 CM 001I RD X 130 Fuse block F 001 to F 032 X 120 Relay and diode b...

Page 925: ...00 Wiring harnesses Electrical schematic sheet 14 55 100 Wiring harnesses Electrical schematic sheet 18 55 100 Wiring harnesses Electrical schematic sheet 20 55 100 K28_87A CM 1030A BL X 001 Cab main harness to engine harness 1 X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 K28_87 CM 1030E BL X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 SP 1030E K29_30 CM 1027 U X 1...

Page 926: ...SP 001DM K14_87 CM 1052 YE X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 SP 1052 K20_30 CM 5260C TN SP 5260 X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 K20_85 CM 057BE BK SP 057B X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 K20_86 CM 5597C GY SP 5597 X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 Wiring harnesses Electrical schemati...

Page 927: ...Electrical systems Harnesses and connectors SVIL13TR00695AD 1 Cab left hand side 87314762 2 47735452 03 07 2014 55 2 55 100 198 ...

Page 928: ...CUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1030BA BL SP 1030B X 121 Grab rail headlight left hand 2 RF 1027BA BL SP 1027B X 121 Grab rail headlight left hand 3 RF 057RF BK SP 057R X 121 Grab rail headlight left hand Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00806AB 3 Front left hand cab roof 84062580 4 47735452 03 07 2014 55 2 55 100 199 ...

Page 929: ...RENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1030BB BL X 122 Grab rail headlight right hand SP 1030B 2 RF 1027BB BL X 122 Grab rail headlight right hand SP 1027B 3 RF 057SJ BK X 122 Grab rail headlight right hand SP 057S ROOF GROUND LH2 Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00702AC 5 Front right hand cab roof 84062580 6 47735452 03 07 2014 55 2 55 100 200 ...

Page 930: ...MBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1080 VT X 123 Grab rail work light Left hand X 065 Work light switch panel 2 RF 057RG BK SP 057R X 123 Grab rail work light Left hand Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00701AC 7 Front left hand cab rooft 87694708 8 47735452 03 07 2014 55 2 55 100 201 ...

Page 931: ...E NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 1079 VT X 124 Grab rail work light Right hand X 065 Work light switch panel 2 RF 057SA BK SP 057S ROOF GROUND LH2 X 124 Grab rail work light Right hand Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00807AB 9 Front right hand cab roof 87694708 10 47735452 03 07 2014 55 2 55 100 202 ...

Page 932: ...iring harnesses Electrical schematic sheet 17 55 100 Wiring harnesses Electrical schematic sheet 20 55 100 Wiring harnesses Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 23 55 100 4B CM 155C GN X 130 Fuse block F 001 to F 032 X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 5A CM 001DT RD SP 001DM X 130 Fuse block F 001 to F 032 5B CM 155D GN X 130 Fu...

Page 933: ... Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 23 55 100 11B CM 010J GN X 130 Fuse block F 001 to F 032 SP 010J 12A CM 071J WH SP 071 X 130 Fuse block F 001 to F 032 12B CM 010D GN X 130 Fuse block F 001 to F 032 X 050 Cab main harness to roof harness 1 13A CM 001DV RD SP 001DM X 130 Fuse block F 001 to F 032 13B CM 155F BL X 130 Fuse block F 001 to F 032 X 110 R...

Page 934: ...Electrical schematic sheet 20 55 100 Wiring harnesses Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 23 55 100 18B CM 155G GN X 130 Fuse block F 001 to F 032 X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 19A CM 138A VT X 130 Fuse block F 001 to F 032 SP 138 19B CM 138D VT X 130 Fuse block F 001 to F 032 SP 138D 20A CM 071E WH SP 071 X 130 Fuse block...

Page 935: ...sheet 20 55 100 Wiring harnesses Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 23 55 100 25B CM 1013 RD X 130 Fuse block F 001 to F 032 SP 1013 26A CM 1000 WH X 512 Ignition switch cranking X 130 Fuse block F 001 to F 032 26B CM 1000A WH X 319 Clutch pedal switch Start interlock X 130 Fuse block F 001 to F 032 27A CM 071C WH SP 071 X 130 Fuse block F 001 to F 032...

Page 936: ... SP 001DF X 130 Fuse block F 001 to F 032 32B CM 151M GN X 501 Power socket 40 A Cab outside X 130 Fuse block F 001 to F 032 Wiring harnesses Electrical schematic sheet 02 55 100 Wiring harnesses Electrical schematic sheet 05 55 100 Wiring harnesses Electrical schematic sheet 07 55 100 Wiring harnesses Electrical schematic sheet 09 55 100 Wiring harnesses Electrical schematic sheet 10 55 100 Wirin...

Page 937: ... 17 55 100 Wiring harnesses Electrical schematic sheet 19 55 100 Wiring harnesses Electrical schematic sheet 21 55 100 Wiring harnesses Electrical schematic sheet 22 55 100 F48_15 RF 4012 VT X 150 Relay and fuse block Roof SP 4012 F47_12 RF 010GC GN SP 010G X 150 Relay and fuse block Roof F47_16 RF 137 WH X 150 Relay and fuse block Roof X 039 Radio K25_30 RF 155A GN X 150 Relay and fuse block Roof...

Page 938: ... and fuse block Roof X 150 Relay and fuse block Roof K26_85 RF 057TD BK SP 057T ROOF GROUND LH1 X 150 Relay and fuse block Roof K26_86 RF 1092 RD X 150 Relay and fuse block Roof X 065 Work light switch panel K26_87 RF 1071 VT X 150 Relay and fuse block Roof SP 1071 Wiring harnesses Electrical schematic sheet 17 55 100 Wiring harnesses Electrical schematic sheet 19 55 100 Wiring harnesses Electrica...

Page 939: ...5 Front loader relay Valve 1 SP 010H 85 FS 3279B BL X 155 Front loader relay Valve 1 SP 3279A 86 FS 010HJ GN X 155 Front loader relay Valve 1 SP 010H 87 FS 33272 OR X 155 Front loader relay Valve 1 X 392 Front loader harness Stoll to front loader diode Stoll Wiring harnesses Electrical schematic sheet 16 55 100 SVIL13TR00865AB 3 In cab right hand behind operator s seat 87746018 4 47735452 03 07 20...

Page 940: ...6 Front loader relay Valve 2 SP 010H 85 FS 3280B BL X 156 Front loader relay Valve 2 SP 3280A 86 FS 010HK GN X 156 Front loader relay Valve 2 SP 010H 87 FS 3274 RD X 156 Front loader relay Valve 2 X 380 Front loader harness Stoll to front loader socket Stoll Wiring harnesses Electrical schematic sheet 16 55 100 SVIL13TR00865AC 5 In cab right hand behind operator s seat 87746018 6 47735452 03 07 20...

Page 941: ...SCHEMATIC FRAME A CM 001DA RD RF 001DA RD SP 001D X 160 Cab main harness to relay and fuse block Roof X 160 Cab main harness to relay and fuse block Roof SP 001DA B CM 001DB RD RF 001DB RD SP 001D X 160 Cab main harness to relay and fuse block Roof X 160 Cab main harness to relay and fuse block Roof SP 001DB Wiring harnesses Electrical schematic sheet 21 55 100 SVIL13TR00716AC 1 Cab left hand side...

Page 942: ...M 7210 PK X 170 Multicontroller X 504 Transmission Control Unit TCU 4 CM 7200 GY X 170 Multicontroller X 504 Transmission Control Unit TCU 5 CM 7700 TN X 170 Multicontroller X 504 Transmission Control Unit TCU 6 CM 5560 YE X 170 Multicontroller X 504 Transmission Control Unit TCU 7 CM 7800 VT X 170 Multicontroller X 504 Transmission Control Unit TCU Wiring harnesses Electrical schematic sheet 08 5...

Page 943: ...cal schematic sheet 15 55 100 Wiring harnesses Electrical schematic sheet 16 55 100 Wiring harnesses Electrical schematic sheet 20 55 100 Wiring harnesses Electrical schematic sheet 23 55 100 5B CM 3001E GN X 180 Fuse block F 070 to F 101 SP 3001E FLASHER LH socket 6A CM 3002D GN X 090 Flasher unit X 180 Fuse block F 070 to F 101 6B CM 3002E GN SP 3002E FLASHER RH socket X 180 Fuse block F 070 to ...

Page 944: ...E X 180 Fuse block F 070 to F 101 X 091 Steering column multi function lever 24A CM 010K GN X 180 Fuse block F 070 to F 101 X 381 Cab main harness to hydraulic trailer brake harness 24B CM 071V WH X 180 Fuse block F 070 to F 101 SP 071 Wiring harnesses Electrical schematic sheet 02 55 100 Wiring harnesses Electrical schematic sheet 04 55 100 Wiring harnesses Electrical schematic sheet 13 55 100 Wi...

Page 945: ...MBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 9269 WH X 181 Clutch pedal switch Transmission X 504 Transmission Control Unit TCU 2 CM 010EB GN X 181 Clutch pedal switch Transmission SP 010E Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00734AE 3 Front left hand cab 82012083 4 47735452 03 07 2014 55 2 55 100 216 ...

Page 946: ...UMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 7246 TN X 182 Auto shift programming switch X 504 Transmission Control Unit TCU 2 CM 010ED GN SP 010E X 182 Auto shift programming switch Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00732AC 5 On the right hand trim behind switch panel 84146426 6 47735452 03 07 2014 55 2 55 100 217 ...

Page 947: ...RE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 2055 WH X 504 Transmission Control Unit TCU X 183 Ground speed Power Take Off PTO Stationary operation switch 2 CM 010JB WH X 183 Ground speed Power Take Off PTO Stationary operation switch SP 010J Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00755AB 7 Rear of cab behind left hand trim 82012083 8 47735452 03 07 2014 55 2 ...

Page 948: ... brake pressure sensor ground PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 060C BK WH X 184 Air brake pressure sensor ground SP 060 Wiring harnesses Electrical schematic sheet 03 55 100 SVIL13TR00756AB 9 Right hand bottom rear tractor cab 84157166 10 47735452 03 07 2014 55 2 55 100 219 ...

Page 949: ...ssure sensor signal PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 8010 BR X 377 Instrument cluster CN3 X 185 Air brake pressure sensor signal Wiring harnesses Electrical schematic sheet 03 55 100 SVIL13TR00756AC 11 Right hand bottom rear tractor cab 87691062 12 47735452 03 07 2014 55 2 55 100 220 ...

Page 950: ...VT X 385 Cab main harness to roof harness 2 X 197 Battery isolator control switch 3 RF 170 PK X 197 Battery isolator control switch X 385 Cab main harness to roof harness 2 7 RF 057HA BK X 197 Battery isolator control switch SP 057R 8 RF 1013LD BL X 197 Battery isolator control switch SP 1013L 9 RF 057RM BK X 197 Battery isolator control switch SP 057R 10 RF 1013LE BL X 197 Battery isolator contro...

Page 951: ...RENCE ELECTRICAL SCHEMATIC FRAME 1 TR 060JB BK WH X 199 Powershift input speed sensor SP 060J VMG1 ZF Ext 2 TR 6000 PK X 300 Cab main harness to transmission harness X 199 Powershift input speed sensor 3 TR 010JC GN X 199 Powershift input speed sensor SP 010JA ZF Trans Sensor 12V SVIL13TR00754AC 3 Right hand of transmission 84062580 4 47735452 03 07 2014 55 2 55 100 222 ...

Page 952: ...c sheet 10 55 100 Wiring harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 12 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 13 CM 2043 OR X 200 Central Control Unit CCU CN1A X 001 Cab main harness to engine harness 1 14 CM 5001A VT SP 5001 X 200 Central Control Unit CCU CN1A 15 CM 191DZ YE SP 191D X 200 Central Control Unit CCU CN1A 16 CM 190...

Page 953: ...Electrical systems Harnesses and connectors SVIL13TR00860AB 1 In cab left hand behind operator s seat 82028493 2 47735452 03 07 2014 55 2 55 100 224 ...

Page 954: ...ematic sheet 09 55 100 Wiring harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 12 55 100 Wiring harnesses Electrical schematic sheet 13 55 100 9 CM 5040A GN X 210 Central Control Unit CCU CN1B X 300 Cab main harness to transmission harness 10 CM 5040 TN X 210 Central Control Unit CCU CN1B X 300 Cab main harness to transmission harness 14 CM 7500A TN X 382 ...

Page 955: ...al lock Switch X 210 Central Control Unit CCU CN1B 28 CM 5556 RD X 210 Central Control Unit CCU CN1B X 001 Cab main harness to engine harness 1 29 CM 5100A PK X 210 Central Control Unit CCU CN1B SP 5100 30 CM 5095A PK X 210 Central Control Unit CCU CN1B SP 5095 33 CM 2028 GN X 210 Central Control Unit CCU CN1B X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic she...

Page 956: ...rical schematic sheet 10 55 100 Wiring harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 12 55 100 Wiring harnesses Electrical schematic sheet 13 55 100 15 CM 5271 BR X 220 Central Control Unit CCU CN2 X 388 Cab main harness to armrest components 17 CM 5272 BR X 220 Central Control Unit CCU CN2 X 388 Cab main harness to armrest components 19 CM 5105 GY X 40...

Page 957: ...Electrical systems Harnesses and connectors SVIL13TR00860AD 1 In cab left hand behind operator s seat 87694552 2 47735452 03 07 2014 55 2 55 100 228 ...

Page 958: ...matic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 12 55 100 Wiring harnesses Electrical schematic sheet 13 55 100 Wiring harnesses Electrical schematic sheet 14 55 100 16 CM 6500A BR X 320 Multicontroller X 230 Central Control Unit CCU CN3A 17 CM 5579 GY X 320 Multicontroller X 230 Central Control Unit CCU CN3A 19 CM 5577 VT X 320 Multicontroller X 230 Central Control Unit CCU CN3A...

Page 959: ...Electrical systems Harnesses and connectors SVIL13TR00860AE 1 In cab left hand behind operator s seat 82016219 2 47735452 03 07 2014 55 2 55 100 230 ...

Page 960: ...al schematic sheet 13 55 100 Wiring harnesses Electrical schematic sheet 14 55 100 Wiring harnesses Electrical schematic sheet 15 55 100 Wiring harnesses Electrical schematic sheet 16 55 100 27 CM 3279 BL X 393 Cab main harness to front loader harness X 240 Central Control Unit CCU CN3B 28 CM 3280 BL X 240 Central Control Unit CCU CN3B X 393 Cab main harness to front loader harness 29 CM 5274 BR X...

Page 961: ...Electrical systems Harnesses and connectors SVIL13TR00860AF 1 In cab left hand behind operator s seat 87410946 2 47735452 03 07 2014 55 2 55 100 232 ...

Page 962: ...ter CN1 2 CM 057EB BK X 250 Home enter switch SP 057E CAB GND 3 3 CM 7280 WH X 250 Home enter switch X 450 Instrument cluster CN1 4 5 6 7 CM 057EC BK X 250 Home enter switch SP 057E CAB GND 3 8 CM 1014K RD SP 1014 X 250 Home enter switch 9 CM 057EA BK X 250 Home enter switch SP 057E CAB GND 3 10 CM 1014L RD SP 1014 X 250 Home enter switch Wiring harnesses Electrical schematic sheet 04 55 100 SVIL1...

Page 963: ...ter CN1 2 CM 057EF BK X 260 Up down menu switch SP 057E CAB GND 3 3 CM 2590 BL X 260 Up down menu switch X 450 Instrument cluster CN1 7 CM 057EG BK X 260 Up down menu switch SP 057E CAB GND 3 8 CM 1014H RD SP 1014 X 260 Up down menu switch 9 CM 057ED BK X 260 Up down menu switch SP 057E CAB GND 3 10 CM 1014J RD SP 1014 X 260 Up down menu switch Wiring harnesses Electrical schematic sheet 04 55 100...

Page 964: ...nnection Central Control Unit CCU and Transmission Control Unit TCU PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 057D BK SP 057D CAB GND X 280 Ground connection Central Control Unit CCU and Transmission Control Unit TCU Wiring harnesses Electrical schematic sheet 25 55 100 SVIL13TR00768AC 1 Rear of cab behind left hand trim 84153309 2 47735452 03 07 2014 55 2 55 100 235...

Page 965: ...HEMATIC FRAME 1 2 CM 010FG GN X 290 Front axle differential lock Switch SP 010F 3 CM 7171 WH X 290 Front axle differential lock Switch X 210 Central Control Unit CCU CN1B 4 5 6 7 CM 057CH BK X 290 Front axle differential lock Switch SP 057C 8 CM 1014G RD X 290 Front axle differential lock Switch SP 1014 9 10 Wiring harnesses Electrical schematic sheet 09 55 100 SS13K025 1 Right hand B pillar 84819...

Page 966: ...PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 LR 3281 BL X 392 Front loader harness Stoll to front loader diode Stoll X 295 Front loader diode Stoll 2 LR 3282A GN X 295 Front loader diode Stoll SA1 SVIL13TR00865AD 3 In cab right hand behind operator s seat 84121648 4 47735452 03 07 2014 55 2 55 100 237 ...

Page 967: ...it TCU X 300 Cab main harness to transmission harness X 301 Clutch D solenoid valve X 300 Cab main harness to transmission harness 4 CM 5520DC LG TR 5520DC LG SP 5520 X 300 Cab main harness to transmission harness X 328 Hitch position sensor X 300 Cab main harness to transmission harness 5 CM 7910 VT TR 7910 VT X 504 Transmission Control Unit TCU X 300 Cab main harness to transmission harness X 36...

Page 968: ...mission harness X 368 Parking brake engagement Solenoid valve 9 CM 8071 VT TR 8071 VT X 300 Cab main harness to transmission harness X 200 Central Control Unit CCU CN1A X 300 Cab main harness to transmission harness X 368 Parking brake engagement Solenoid valve 10 CM 8074 VT TR 8074 VT X 300 Cab main harness to transmission harness X 220 Central Control Unit CCU CN2 X 300 Cab main harness to trans...

Page 969: ... 100 Wiring harnesses Electrical schematic sheet 09 55 100 Wiring harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 12 55 100 16 CM 6000 PK TR 6000 PK X 504 Transmission Control Unit TCU X 300 Cab main harness to transmission harness X 300 Cab main harness to transmission harness X 199 Powershift input speed sensor 17 CM 4002 RD TR 4002 RD X 504 Transmissio...

Page 970: ...ab main harness to transmission harness X 504 Transmission Control Unit TCU X 300 Cab main harness to transmission harness X 344 Rear Power Take Off PTO Solenoid valve 27 CM 7520 GN TR 7520 GN X 210 Central Control Unit CCU CN1B X 300 Cab main harness to transmission harness X 300 Cab main harness to transmission harness SP 7520 Draft Sensor 28 CM 5040A GN TR 5040A GN X 210 Central Control Unit CC...

Page 971: ...heet 03 55 100 Wiring harnesses Electrical schematic sheet 04 55 100 Wiring harnesses Electrical schematic sheet 07 55 100 Wiring harnesses Electrical schematic sheet 08 55 100 Wiring harnesses Electrical schematic sheet 09 55 100 Wiring harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 12 55 100 36 CM 5040 TN TR 5040 TN X 210 Central Control Unit CCU CN1B ...

Page 972: ...9 55 100 Wiring harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 12 55 100 46 CM 2140 OR TR 2140 OR X 504 Transmission Control Unit TCU X 300 Cab main harness to transmission harness X 300 Cab main harness to transmission harness X 341 Rear Power Take Off PTO Speed sensor 47 CM 5025 TN TR 5025 TN X 200 Central Control Unit CCU CN1A X 300 Cab main harness t...

Page 973: ...Electrical systems Harnesses and connectors SVIL13TR00763AB 1 Rear left hand underside of cab 87708538 2 87708541 3 47735452 03 07 2014 55 2 55 100 244 ...

Page 974: ...UMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7901E OR SP 7901 VPS2 X 301 Clutch D solenoid valve 2 TR 7930 VT X 301 Clutch D solenoid valve X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00764AB 4 Front top of transmission 84607243 5 47735452 03 07 2014 55 2 55 100 245 ...

Page 975: ... 15 3 SP 6500 BR X 405 Cab main harness to switch panel harness 2 X 303 Constant engine speed Selector switch 4 5 6 7 SP 057GJ BK X 303 Constant engine speed Selector switch SP 057G POT GND SWITCH PANEL 8 SP 1014FH RD X 303 Constant engine speed Selector switch SP 1014F POT 58 SWITCH PANEL 9 SP 057GK BK X 303 Constant engine speed Selector switch SP 057G POT GND SWITCH PANEL 10 SP 1014FG RD X 303 ...

Page 976: ...R X 304 Starter motor PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 001A RD X 304 Starter motor X 013 Alternator B Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00699AC 8 Rear right hand engine 84138841 9 47735452 03 07 2014 55 2 55 100 247 ...

Page 977: ...CUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 4002 RD X 300 Cab main harness to transmission harness X 308 Transmission oil pressure switch 2 TR 010JF GN SP 010JA ZF Trans Sensor 12V X 308 Transmission oil pressure switch Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00754AD 10 Right hand of transmission 82012083 11 47735452 03 07 2014 55 2 55 100 248 ...

Page 978: ... FRAME 1 TR 060JA BK WH X 309 Transmission output speed sensor SP 060J VMG1 ZF Ext 2 TR 7400 YE X 309 Transmission output speed sensor X 300 Cab main harness to transmission harness 3 TR 010JB GN SP 010JA ZF Trans Sensor 12V X 309 Transmission output speed sensor Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00765AB 12 Right hand rear axle 84062580 13 47735452 03 07 2014 55 2 55 10...

Page 979: ... valve PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 7151 BR X 240 Central Control Unit CCU CN3B X 310 Hydraulic oil heating Solenoid valve 2 CM 057DJ BK SP 057D CAB GND X 310 Hydraulic oil heating Solenoid valve Wiring harnesses Electrical schematic sheet 13 55 100 SVIL13TR00772AB 1 Rear left hand cab roof 87694708 2 47735452 03 07 2014 55 2 55 100 250 ...

Page 980: ...ide 3 SP 5100 PK X 314 Hitch up down switch Cab inside X 405 Cab main harness to switch panel harness 2 4 5 6 7 SP 057GS BK X 314 Hitch up down switch Cab inside SP 057G POT GND SWITCH PANEL 8 SP 1014FU RD X 314 Hitch up down switch Cab inside SP 1014F POT 58 SWITCH PANEL 9 SP 057GR BK X 314 Hitch up down switch Cab inside SP 057G POT GND SWITCH PANEL 10 SP 1014FT RD X 314 Hitch up down switch Cab...

Page 981: ...ERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 8073 VT X 300 Cab main harness to transmission harness X 315 Parking brake disengagement Solenoid valve 2 TR 8074 VT X 300 Cab main harness to transmission harness X 315 Parking brake disengagement Solenoid valve Wiring harnesses Electrical schematic sheet 09 55 100 SVIL13TR00814AB 5 Right hand of transmission 84607243 6 47735452 03 07 2014 55 2 55 100 252 ...

Page 982: ...ENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7500 GN X 316 Transmission oil temperature sensor X 300 Cab main harness to transmission harness 2 TR 060FB BK WH X 316 Transmission oil temperature sensor X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00774AB 7 Right hand of transmission 84607243 8 47735452 03 07 2014 55 2 55 100 253 ...

Page 983: ...r SP 7525 2 CM 7250A GY X 318 Shuttle lever SP 7250 3 CM 7260A GY X 318 Shuttle lever SP 7260 4 5 6 CM 7245A TN X 504 Transmission Control Unit TCU X 318 Shuttle lever 7 8 CM 060FC BK WH X 318 Shuttle lever SP 060F 9 10 11 CM 7265A PK X 318 Shuttle lever SP 7265 12 13 Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00747AC 9 Steering console 82862752 10 47735452 03 07 2014 55 2 55 10...

Page 984: ...319 Clutch pedal switch Start interlock X 130 Fuse block F 001 to F 032 2 CM 9269A WH X 504 Transmission Control Unit TCU X 319 Clutch pedal switch Start interlock 3 CM 010EE GN X 319 Clutch pedal switch Start interlock SP 010E 4 CM 1001A WH X 319 Clutch pedal switch Start interlock SP 1001A Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00775AB 11 Front left hand cab 87687242 12 47...

Page 985: ...A 5 CM 2578 GN X 320 Multicontroller X 230 Central Control Unit CCU CN3A 6 CM 5578 VT X 320 Multicontroller X 230 Central Control Unit CCU CN3A 7 CM 5579 GY X 320 Multicontroller X 230 Central Control Unit CCU CN3A 8 CM 6500A BR X 320 Multicontroller X 230 Central Control Unit CCU CN3A 9 CM 1013C RD SP 1013 X 320 Multicontroller 10 CM 057AB BK SP 057A CAB GND X 320 Multicontroller Wiring harnesses...

Page 986: ...CM 010CH GN SP 010C X 321 Foot throttle position sensor 4 CM 6401 GN X 460 Instrument cluster CN2 X 321 Foot throttle position sensor 5 6 CM 6404 GN X 321 Foot throttle position sensor X 450 Instrument cluster CN1 7 CM 060E BK WH X 321 Foot throttle position sensor SP 060 8 CM 060D BK WH X 321 Foot throttle position sensor SP 060 Wiring harnesses Electrical schematic sheet 03 55 100 SVIL13TR00776A...

Page 987: ...REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 060FD BK X 322 Clutch pedal sensor SP 060F 2 CM 7525B GN X 322 Clutch pedal sensor SP 7525 3 CM 7430 BK WH X 322 Clutch pedal sensor X 504 Transmission Control Unit TCU Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00734AD 5 Front left hand cab 84062580 6 47735452 03 07 2014 55 2 55 100 258 ...

Page 988: ...lever 2 FL 3279B BL X 323 Front loader switches mechanical control lever SP 3279 X 323 Front loader switches mechanical control lever SP 3279A 3 FL 3280B BL X 323 Front loader switches mechanical control lever SP 3280 X 323 Front loader switches mechanical control lever SP 3280A 4 FS 057CR BK SP 057CM X 323 Front loader switches mechanical control lever Wiring harnesses Electrical schematic sheet ...

Page 989: ...control lever SP 3279 X 323 Front loader switches mechanical control lever SP 3279A 3 FS 3280A BL X 323 Front loader switches mechanical control lever SP 3280 X 323 Front loader switches mechanical control lever SP 3280A 4 FS 057CR BK SP 057CM X 323 Front loader switches mechanical control lever Wiring harnesses Electrical schematic sheet 15 55 100 Wiring harnesses Electrical schematic sheet 16 55...

Page 990: ...nt cluster CN1 X 324 Hand throttle sensor 2 CM 6440 GY X 324 Hand throttle sensor X 450 Instrument cluster CN1 3 CM 060K BK WH X 324 Hand throttle sensor X 450 Instrument cluster CN1 4 CM 6445 BR X 324 Hand throttle sensor X 460 Instrument cluster CN2 Wiring harnesses Electrical schematic sheet 03 55 100 SVIL13TR00732AB 11 On the right hand trim behind switch panel 87694694 12 47735452 03 07 2014 ...

Page 991: ...potentiometer 2 CM 060GA BK WH SP 060G X 326 Hitch position control potentiometer 3 CM 5040D TN X 326 Hitch position control potentiometer X 210 Central Control Unit CCU CN1B 4 5 CM 1014C YE X 326 Hitch position control potentiometer SP 1014 6 CM 057CG BK SP 057C X 326 Hitch position control potentiometer Wiring harnesses Electrical schematic sheet 12 55 100 SVIL13TR00732AE 13 On the right hand tr...

Page 992: ... electronic control panel 5 SP 5520DD LG X 404 Cab main harness to switch panel harness 1 X 327 Hitch electronic control panel 6 SP 060GC BK WH X 404 Cab main harness to switch panel harness 1 X 327 Hitch electronic control panel 7 SP 5121 PK X 404 Cab main harness to switch panel harness 1 X 327 Hitch electronic control panel 8 SP 5123 RD X 404 Cab main harness to switch panel harness 1 X 327 Hit...

Page 993: ...0DC LG X 328 Hitch position sensor X 300 Cab main harness to transmission harness 2 TR 5080 PK X 328 Hitch position sensor X 300 Cab main harness to transmission harness 3 TR 060GG BK WH X 328 Hitch position sensor SP 060GD Sensor Ground Ext XCM Wiring harnesses Electrical schematic sheet 12 55 100 SVIL13TR00777AB 17 Left hand side top of rear axle 87747172 18 47735452 03 07 2014 55 2 55 100 264 ...

Page 994: ...IRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 5100C PK X 329 Hitch up down switch Fender left hand SP 5100 2 CM 5005E TN SP 5005 X 329 Hitch up down switch Fender left hand 3 CM 5095C PK X 329 Hitch up down switch Fender left hand SP 5095 Wiring harnesses Electrical schematic sheet 11 55 100 SS13J069 19 Left hand rear fender 84062580 20 47735452 03 07 2014 55 2 55 100 265 ...

Page 995: ...UMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 5100B PK X 330 Hitch up down switch Fender right hand SP 5100 2 CM 5005D TN X 330 Hitch up down switch Fender right hand SP 5005 3 CM 5095B PK X 330 Hitch up down switch Fender right hand SP 5095 Wiring harnesses Electrical schematic sheet 11 55 100 SS13K015 1 Right hand rear fender 84062580 2 47735452 03 07 2014 55 2 55 100 266 ...

Page 996: ...AME 1 TR 060GJ BK WH X 331 Draft pin sensor left hand SP 060GD Sensor Ground Ext XCM 2 TR 5040 TN X 331 Draft pin sensor left hand X 300 Cab main harness to transmission harness 3 TR 7520A GN SP 7520 Draft Sensor X 331 Draft pin sensor left hand Wiring harnesses Electrical schematic sheet 12 55 100 SVIL13TR00779AB 3 Left hand side top of rear axle 84806091 4 47735452 03 07 2014 55 2 55 100 267 ...

Page 997: ...E 1 TR 060GH BK WH SP 060GD Sensor Ground Ext XCM X 332 Draft pin sensor right hand 2 TR 5040A GN X 332 Draft pin sensor right hand X 300 Cab main harness to transmission harness 3 TR 7520B GN X 332 Draft pin sensor right hand SP 7520 Draft Sensor Wiring harnesses Electrical schematic sheet 12 55 100 SVIL13TR00780AB 5 Right hand side top of rear axle 84806091 6 47735452 03 07 2014 55 2 55 100 268 ...

Page 998: ... 300 Cab main harness to transmission harness 2 TR 057DM BK X 333 Radar sensor SP 057DH Ground 3 TR 2027 TN X 333 Radar sensor X 300 Cab main harness to transmission harness 4 TR 2018 RD X 333 Radar sensor X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 11 55 100 SVIL13TR00815AB 7 Right hand underside of rear axle 87712738 8 47735452 03 07 2014 55 2 55 10...

Page 999: ...T REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 5030 TN X 334 Raise solenoid valve X 300 Cab main harness to transmission harness 2 TR 5035 TN X 334 Raise solenoid valve X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 12 55 100 SVIL13TR00782AB 9 Top of rear axle 84607243 10 47735452 03 07 2014 55 2 55 100 270 ...

Page 1000: ... REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 5025 TN X 335 Lower solenoid valve X 300 Cab main harness to transmission harness 2 TR 5035A TN X 335 Lower solenoid valve X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 12 55 100 SVIL13TR00782AC 11 Top of rear axle 84475258 12 47735452 03 07 2014 55 2 55 100 271 ...

Page 1001: ...L SCHEMATIC FRAME A CM 057CA BK X 336 Diagnostic socket CAN bus 2 SP 057C B CM 138DC VT SP 138D X 336 Diagnostic socket CAN bus 2 C CM 291AZ RD X 336 Diagnostic socket CAN bus 2 SP 291A D CM 290AZ BL SP 290A X 336 Diagnostic socket CAN bus 2 E F G H J Wiring harnesses Electrical schematic sheet 24 55 100 SS13K004 13 Cab rear left hand 87736919 14 47735452 03 07 2014 55 2 55 100 272 ...

Page 1002: ...aster switch 5 SP 5260F TN X 337 Hydraulic master switch X 405 Cab main harness to switch panel harness 2 6 SP 5597BB GY X 337 Hydraulic master switch SP 5597B EHR MASTER 7 SP 057GM BK X 337 Hydraulic master switch SP 057G POT GND SWITCH PANEL 8 SP 1014FM RD X 337 Hydraulic master switch SP 1014F POT 58 SWITCH PANEL 9 SP 057GL BK X 337 Hydraulic master switch SP 057G POT GND SWITCH PANEL 10 SP 101...

Page 1003: ... 2 1 WH GN X 388 Cab main harness to armrest components X 338 Remote valve encoder 3 2 WH YE X 388 Cab main harness to armrest components X 338 Remote valve encoder 4 22 WH BK X 388 Cab main harness to armrest components X 338 Remote valve encoder 5 3 WH RD X 388 Cab main harness to armrest components X 338 Remote valve encoder Wiring harnesses Electrical schematic sheet 13 55 100 SVIL13TR00867AB ...

Page 1004: ...PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7081 LG X 300 Cab main harness to transmission harness X 340 Front axle differential lock Solenoid valve 2 TR 057DN BK SP 057DH Ground X 340 Front axle differential lock Solenoid valve Wiring harnesses Electrical schematic sheet 09 55 100 SVIL13TR00773AB 1 Right hand of transmission 84607243 2 47735452 03 07 2014 55 2 55 100 ...

Page 1005: ...FRAME 1 TR 060JD BK WH X 341 Rear Power Take Off PTO Speed sensor SP 060J VMG1 ZF Ext 2 TR 2140 OR X 300 Cab main harness to transmission harness X 341 Rear Power Take Off PTO Speed sensor 3 TR 010JE GN X 341 Rear Power Take Off PTO Speed sensor SP 010JA ZF Trans Sensor 12V Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00783AB 3 Behind of rear axle 84062580 4 47735452 03 07 2014 55...

Page 1006: ...UMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 3024 YE X 300 Cab main harness to transmission harness X 342 Four Wheel Drive 4WD Solenoid valve 2 TR 7901C OR X 342 Four Wheel Drive 4WD Solenoid valve SP 7901 VPS2 Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00754AG 5 Right hand of transmission 84475258 6 47735452 03 07 2014 55 2 55 100 277 ...

Page 1007: ...UMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7080 LG X 300 Cab main harness to transmission harness X 343 Rear axle differential lock Solenoid valve 2 TR 7901B OR X 343 Rear axle differential lock Solenoid valve SP 7901 VPS2 Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00754AE 7 Right hand of transmission 84475258 8 47735452 03 07 2014 55 2 55 100 278 ...

Page 1008: ...RCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 2042 OR X 300 Cab main harness to transmission harness X 344 Rear Power Take Off PTO Solenoid valve 2 TR 7901A OR X 344 Rear Power Take Off PTO Solenoid valve SP 7901 VPS2 Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00784AB 9 Front right hand side top of transmission 84607243 10 47735452 03 07 2014 55 2 55 100 279 ...

Page 1009: ...h Remote valve joystick CONNECTOR X 345 Front rear selector switch Remote valve joystick PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 11 WH 2 5 WH 3 8 WH 7 17 WH 8 14 WH 9 19 WH 10 20 WH SVIL13TR00869AB 11 Armrest 84819781 12 47735452 03 07 2014 55 2 55 100 280 ...

Page 1010: ...BL EH 290B BL SP 290A X 346 Cab main harness to Electro Hydraulic Remote EHR valve harness SP 290B X 346 Cab main harness to Electro Hydraulic Remote EHR valve harness 3 CM 291B RD EH 291B RD SP 291A X 346 Cab main harness to Electro Hydraulic Remote EHR valve harness SP 291B X 346 Cab main harness to Electro Hydraulic Remote EHR valve harness 4 CM 057AE BK EH 057AE BK SP 057A CAB GND X 346 Cab ma...

Page 1011: ...Electrical systems Harnesses and connectors 87687242 15 47735452 03 07 2014 55 2 55 100 282 ...

Page 1012: ...IN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 2 CM 290T GN X 346_M Cab main harness to CAN bus termination resistor ST246 3 CM 291T YE X 346_M Cab main harness to CAN bus termination resistor ST245 4 Wiring harnesses Electrical schematic sheet 25 55 100 SVIL13TR00816AB 16 Rear top of transmission 87680652 17 87687242 18 47735452 03 07 2014 55 2 55 100 283 ...

Page 1013: ...CHEMATIC FRAME 1 CM 010FA GN X 347 Power Take Off PTO ON OFF switch Fender left hand SP 010F 2 CM 2057 WH X 347 Power Take Off PTO ON OFF switch Fender left hand X 349 Power Take Off PTO ON OFF switch Fender right hand 3 CM 2056 WH X 347 Power Take Off PTO ON OFF switch Fender left hand SP 2056 Wiring harnesses Electrical schematic sheet 10 55 100 SS13J070 19 Left hand rear fender 87691928 20 4773...

Page 1014: ...P 011FP GN SP 011FF XCM 5V X 348 Front Power Take Off PTO ON OFF switch 2 SP 2245 PK X 405 Cab main harness to switch panel harness 2 X 348 Front Power Take Off PTO ON OFF switch 3 SP 2246 WH X 405 Cab main harness to switch panel harness 2 X 348 Front Power Take Off PTO ON OFF switch Wiring harnesses Electrical schematic sheet 10 55 100 SVIL13TR00706AD 21 Cab right hand side 84062580 22 47735452 ...

Page 1015: ...1 CM 2057 WH X 347 Power Take Off PTO ON OFF switch Fender left hand X 349 Power Take Off PTO ON OFF switch Fender right hand 2 CM 2059 WH X 349 Power Take Off PTO ON OFF switch Fender right hand X 230 Central Control Unit CCU CN3A 3 CM 2056A WH X 349 Power Take Off PTO ON OFF switch Fender right hand SP 2056 Wiring harnesses Electrical schematic sheet 10 55 100 SS13K016 23 Right hand rear fender ...

Page 1016: ... SCHEMATIC FRAME 1 SP 011FN GN X 350 Rear Power Take Off PTO ON OFF switch SP 011FF XCM 5V 2 SP 2235 PK X 405 Cab main harness to switch panel harness 2 X 350 Rear Power Take Off PTO ON OFF switch 3 SP 2236 PK X 405 Cab main harness to switch panel harness 2 X 350 Rear Power Take Off PTO ON OFF switch Wiring harnesses Electrical schematic sheet 10 55 100 SVIL13TR00706AG 1 Cab right hand side 87691...

Page 1017: ...ch panel harness 2 X 351 Rear Power Take Off PTO Soft start auto switch 5 SP 011FL GN X 351 Rear Power Take Off PTO Soft start auto switch SP 011FF XCM 5V 6 7 SP 057GN BK X 351 Rear Power Take Off PTO Soft start auto switch SP 057G POT GND SWITCH PANEL 8 SP 1014FE RD SP 1014F POT 58 SWITCH PANEL X 351 Rear Power Take Off PTO Soft start auto switch 9 SP 057GP BK SP 057G POT GND SWITCH PANEL X 351 R...

Page 1018: ...EFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 2043 OR X 001 Cab main harness to engine harness 1 X 352 Front Power Take Off PTO Solenoid valve 2 EN 2044 OR X 001 Cab main harness to engine harness 1 X 352 Front Power Take Off PTO Solenoid valve Wiring harnesses Electrical schematic sheet 10 55 100 SVIL13TR00787AB 5 Bottom front right hand engine 82012083 6 47735452 03 07 2014 55 2 55 100 289 ...

Page 1019: ...sure switch PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 3501 WH X 353 Steering pressure switch X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00764AC 7 Front top of transmission 82944111 8 47735452 03 07 2014 55 2 55 100 290 ...

Page 1020: ...FERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 060A BK WH X 354 Fuel level sensor X 300 Cab main harness to transmission harness 2 TR 029 GN X 354 Fuel level sensor X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 03 55 100 SVIL13TR00788AB 9 Left hand behind steps 82012083 10 47735452 03 07 2014 55 2 55 100 291 ...

Page 1021: ...R WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 060B BK WH SP 060 X 355 Seat assembly seat switch 2 CM 7245 GN X 450 Instrument cluster CN1 X 355 Seat assembly seat switch Wiring harnesses Electrical schematic sheet 03 55 100 SVIL13TR00710AC 11 In cab behind operator s seat 82012083 12 47735452 03 07 2014 55 2 55 100 292 ...

Page 1022: ...ER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 9234 YE X 357 Air cleaner restriction switch X 001 Cab main harness to engine harness 1 2 EN 057FD BK X 357 Air cleaner restriction switch SP 057F GND Engine Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00789AB 13 Front top right hand engine 87747163 14 47735452 03 07 2014 55 2 55 100 293 ...

Page 1023: ...5 BL X 381 Cab main harness to hydraulic trailer brake harness X 358 Hand brake position switch 3 CM 057BG BK X 358 Hand brake position switch SP 057B 4 CM 3155 WH X 358 Hand brake position switch X 240 Central Control Unit CCU CN3B 5 CM 3012 RD X 358 Hand brake position switch X 460 Instrument cluster CN2 Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00768AD 15 Rear of cab behind ...

Page 1024: ...iler brake Pressure switch PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TB 057CE BK SP 057CD GND ITALIEN BRAKE X 359 Hydraulic trailer brake Pressure switch Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00871AB 17 Right hand on the rear axle 82944111 18 47735452 03 07 2014 55 2 55 100 295 ...

Page 1025: ...RE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 010CB GN X 360 Brake fluid level switch X 001 Cab main harness to engine harness 1 2 EN 3016 GY X 360 Brake fluid level switch X 001 Cab main harness to engine harness 1 Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00790AB 1 Rear right hand top of engine 82012083 2 47735452 03 07 2014 55 2 55 100 296 ...

Page 1026: ...ER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TB 057CF BK X 361 Hydraulic trailer brake Solenoid valve SP 057CD GND ITALIEN BRAKE 2 TB 8000A BR X 999 Hydraulic trailer brake relay X 361 Hydraulic trailer brake Solenoid valve Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00871AC 3 Right hand on the rear axle 84607243 4 47735452 03 07 2014 55 2 55 100 297 ...

Page 1027: ...IN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 2 3 EN 057FE BK X 362 Fuel heater SP 057F GND Engine 4 EN 1246C RD X 362 Fuel heater SP 1246A Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00700AD 5 Rear left hand engine 84546837 6 47735452 03 07 2014 55 2 55 100 298 ...

Page 1028: ...NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7915 OR SP 7900 VPS1 X 364 Clutch B solenoid valve 2 TR 7910 VT X 364 Clutch B solenoid valve X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00764AD 7 Front top of transmission 84475258 8 47735452 03 07 2014 55 2 55 100 299 ...

Page 1029: ...UMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7901D OR X 365 Clutch G solenoid valve SP 7901 VPS2 2 TR 7904 VT X 300 Cab main harness to transmission harness X 365 Clutch G solenoid valve Wiring harnesses Electrical schematic sheet 08 55 100 SVIL13TR00764AE 9 Front top of transmission 84475258 10 47735452 03 07 2014 55 2 55 100 300 ...

Page 1030: ...RENCE ELECTRICAL SCHEMATIC FRAME 1 TR 8071 VT X 300 Cab main harness to transmission harness X 368 Parking brake engagement Solenoid valve 2 TR 8072 VT X 300 Cab main harness to transmission harness X 368 Parking brake engagement Solenoid valve Wiring harnesses Electrical schematic sheet 09 55 100 SVIL13TR00814AC 11 Right hand of transmission 84475258 12 47735452 03 07 2014 55 2 55 100 301 ...

Page 1031: ...SP 6530 BR X 405 Cab main harness to switch panel harness 2 X 369 Constant engine speed Adjust switch 4 5 6 7 SP 057GI BK X 369 Constant engine speed Adjust switch SP 057G POT GND SWITCH PANEL 8 SP 1014FK RD X 369 Constant engine speed Adjust switch SP 1014F POT 58 SWITCH PANEL 9 SP 057GH BK X 369 Constant engine speed Adjust switch SP 057G POT GND SWITCH PANEL 10 SP 1014FJ RD X 369 Constant engin...

Page 1032: ...ness battery power supply PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 25 RD CM 001D R X 533 Power distribution unit X 002 Engine harness 1 to power distribution unit X 370 Battery harness to cab main harness battery power supply SP 001D Wiring harnesses Electrical schematic sheet 02 55 100 SVIL13TR00700AF 1 Rear left hand engine 84806654 2 47735452 03 07 2014 55 2 55 100 ...

Page 1033: ...sure switch PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 010CC GN X 300 Cab main harness to transmission harness X 371 Steering pressure switch Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00764AF 3 Front top of transmission 82944111 4 47735452 03 07 2014 55 2 55 100 304 ...

Page 1034: ...MBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 010YC GN SP 010Y X 372 Roof harness to mirror heater 2 RF 057RB BK X 372 Roof harness to mirror heater SP 057R 3 RF 1013LP BL SP 1013L X 372 Roof harness to mirror heater Wiring harnesses Electrical schematic sheet 19 55 100 SS13K017 5 Left hand B pillar 82000578 6 47735452 03 07 2014 55 2 55 100 305 ...

Page 1035: ...c Front Hitch EFH control unit harness to front hitch harness SP 2601 X 526 Front hitch position sensor X 373 Electronic Front Hitch EFH control unit harness to front hitch harness Wiring harnesses Electrical schematic sheet 14 55 100 4 EF 2588B VT FH 2588B VT SP 2588 X 373 Electronic Front Hitch EFH control unit harness to front hitch harness X 373 Electronic Front Hitch EFH control unit harness ...

Page 1036: ...Electrical systems Harnesses and connectors SVIL13TR00872AB 7 Rear left hand engine 87691968 8 87710588 9 47735452 03 07 2014 55 2 55 100 307 ...

Page 1037: ...V 3 SP 3024A YE X 405 Cab main harness to switch panel harness 2 X 374 Four Wheel Drive 4WD switch 4 5 6 7 SP 057GD BK X 374 Four Wheel Drive 4WD switch SP 057G POT GND SWITCH PANEL 8 SP 1014FB RD X 374 Four Wheel Drive 4WD switch SP 1014F POT 58 SWITCH PANEL 9 SP 057GC BK X 374 Four Wheel Drive 4WD switch SP 057G POT GND SWITCH PANEL 10 SP 1014FA RD X 374 Four Wheel Drive 4WD switch SP 1014F POT ...

Page 1038: ...fferential lock Switch SP 011FF XCM 5V 6 SP 7175 YE X 405 Cab main harness to switch panel harness 2 X 375 Rear axle differential lock Switch 7 SP 057GG BK X 375 Rear axle differential lock Switch SP 057G POT GND SWITCH PANEL 8 SP 1014FV RD X 375 Rear axle differential lock Switch SP 1014F POT 58 SWITCH PANEL 9 SP 057GF BK X 375 Rear axle differential lock Switch SP 057G POT GND SWITCH PANEL 10 SP...

Page 1039: ...nostic socket CAN bus 1 C CM 191Z YE SP 191 X 376 Diagnostic socket CAN bus 1 D CM 190Z GN SP 190 X 376 Diagnostic socket CAN bus 1 E CM 6418 PK X 376 Diagnostic socket CAN bus 1 X 001 Cab main harness to engine harness 1 F G CM 9253 WH X 450 Instrument cluster CN1 X 376 Diagnostic socket CAN bus 1 H J Wiring harnesses Electrical schematic sheet 03 55 100 Wiring harnesses Electrical schematic shee...

Page 1040: ...o switch panel harness 1 X 377 Instrument cluster CN3 3 CM 2300 VT X 404 Cab main harness to switch panel harness 1 X 377 Instrument cluster CN3 4 CM 2310 VT X 404 Cab main harness to switch panel harness 1 X 377 Instrument cluster CN3 5 CM 8010 BR X 377 Instrument cluster CN3 X 185 Air brake pressure sensor signal 6 Wiring harnesses Electrical schematic sheet 03 55 100 Wiring harnesses Electrical...

Page 1041: ...ch panel harness 1 X 378 Implement signal socket ISO 11786 3 SP 2330 VT X 404 Cab main harness to switch panel harness 1 X 378 Implement signal socket ISO 11786 4 SP 2310 VT X 404 Cab main harness to switch panel harness 1 X 378 Implement signal socket ISO 11786 5 6 SP 010CN GN X 378 Implement signal socket ISO 11786 SP 010CE POT 15 7 SP 057GB BK X 378 Implement signal socket ISO 11786 SP 057G POT...

Page 1042: ...loader harness Stoll to front loader socket Stoll X 395 Front loader socket Stoll X 380 Front loader harness Stoll to front loader socket Stoll X 392 Front loader harness Stoll to front loader diode Stoll Wiring harnesses Electrical schematic sheet 16 55 100 4 PS 3274 RD FS 3274 RD X 395 Front loader socket Stoll X 380 Front loader harness Stoll to front loader socket Stoll X 156 Front loader rela...

Page 1043: ...Electrical systems Harnesses and connectors SVIL13TR00873AB 1 Front top of transmission 87691968 2 87710588 3 47735452 03 07 2014 55 2 55 100 314 ...

Page 1044: ...draulic trailer brake harness X 399 Hydraulic trailer brake Pressure switch X 381 Cab main harness to hydraulic trailer brake harness 3 CM 010K GN TB 010K GN X 180 Fuse block F 070 to F 101 X 381 Cab main harness to hydraulic trailer brake harness SP 010K IGNITION ITALIEN TRAILER BRAKE X 381 Cab main harness to hydraulic trailer brake harness 4 CM 8065 BL TB 8065 BL X 381 Cab main harness to hydra...

Page 1045: ...Electrical systems Harnesses and connectors 87694704 6 47735452 03 07 2014 55 2 55 100 316 ...

Page 1046: ... NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 7500A TN X 382 Hydraulic oil temperature sensor X 210 Central Control Unit CCU CN1B 2 CM 060GG BK WH X 382 Hydraulic oil temperature sensor SP 060G Wiring harnesses Electrical schematic sheet 13 55 100 SVIL13TR00772AD 7 Right hand bottom rear tractor cab 87694692 8 47735452 03 07 2014 55 2 55 100 317 ...

Page 1047: ...UMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7925 OR SP 7900 VPS1 X 383 Clutch C solenoid valve 2 TR 7920 VT X 383 Clutch C solenoid valve X 300 Cab main harness to transmission harness Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00754AF 9 Right hand of transmission 84607243 10 47735452 03 07 2014 55 2 55 100 318 ...

Page 1048: ... sheet 18 55 100 Wiring harnesses Electrical schematic sheet 20 55 100 Wiring harnesses Electrical schematic sheet 22 55 100 6 CM 1051 YE RF 1051 YE X 110 Relay and fuse block K 004 to K 039 and F 033 to F 036 X 385 Cab main harness to roof harness 2 X 385 Cab main harness to roof harness 2 SP 1051 7 CM 011D GN RF 011D GN X 091 Steering column multi function lever X 385 Cab main harness to roof ha...

Page 1049: ...Electrical systems Harnesses and connectors SVIL13TR00716AD 11 Cab left hand side 87736504 12 87736477 13 47735452 03 07 2014 55 2 55 100 320 ...

Page 1050: ...arness to armrest components SP 057B Wiring harnesses Electrical schematic sheet 13 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 A8 CM 060GE BK WH 22 WH X 388 Cab main harness to armrest components SP 060G B1 CM 5546 BR 2 WH X 388 Cab main harness to armrest components X 220 Central Control Unit CCU CN2 B2 CM 5260B TN 5 WH SP 5260 X 388 Cab main harness to armrest components B3 CM ...

Page 1051: ...ents C5 CM 290Z BL GN SP 290 X 388 Cab main harness to armrest components C6 CM 5260E TN 18 WH SP 5260 X 388 Cab main harness to armrest components C7 CM 5730 WH 21 WH X 388 Cab main harness to armrest components X 210 Central Control Unit CCU CN1B C8 CM 5545 RD 24 WH X 388 Cab main harness to armrest components X 210 Central Control Unit CCU CN1B Wiring harnesses Electrical schematic sheet 13 55 ...

Page 1052: ...AME 1 CM 1160A RD X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 X 389 Backup alarm buzzer and backup light 2 CM 057AC BK SP 057A CAB GND X 389 Backup alarm buzzer and backup light 3 CM 1014D YE X 389 Backup alarm buzzer and backup light SP 1014 Wiring harnesses Electrical schematic sheet 09 55 100 SVIL13TR00772AE 17 Right hand bottom rear tractor cab 87694695 18 47735452 03 07 2014...

Page 1053: ...tating beacon right hand CONNECTOR X 390 Rotating beacon PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BS 4012CA VT X 390 Rotating beacon X 071 Roof harness to rotating beacon right hand Wiring harnesses Electrical schematic sheet 21 55 100 INA 1 87691062 2 47735452 03 07 2014 55 2 55 100 324 ...

Page 1054: ...ront loader diode Stoll X 295 Front loader diode Stoll X 380 Front loader harness Stoll to front loader socket Stoll X 392 Front loader harness Stoll to front loader diode Stoll 2 LR 3282 GN FS 3282 GN X 392 Front loader harness Stoll to front loader diode Stoll SA1 X 392 Front loader harness Stoll to front loader diode Stoll X 380 Front loader harness Stoll to front loader socket Stoll 3 FS 3283 ...

Page 1055: ...Electrical systems Harnesses and connectors SVIL13TR00865AF 5 In cab right hand behind operator s seat 87680652 6 87687242 7 47735452 03 07 2014 55 2 55 100 326 ...

Page 1056: ...ab main harness to front loader harness Wiring harnesses Electrical schematic sheet 15 55 100 Wiring harnesses Electrical schematic sheet 16 55 100 4 CM 3279 BL FS 3279 BL X 393 Cab main harness to front loader harness X 240 Central Control Unit CCU CN3B SP 3279A X 393 Cab main harness to front loader harness 5 CM 3280 BL FS 3280 BL X 240 Central Control Unit CCU CN3B X 393 Cab main harness to fro...

Page 1057: ...057CL BK X 393 Cab main harness to front loader harness SP 057C X 393 Cab main harness to front loader harness SP 057CL Wiring harnesses Electrical schematic sheet 15 55 100 Wiring harnesses Electrical schematic sheet 16 55 100 4 CM 3279 BL FL 3279 BL X 393 Cab main harness to front loader harness X 240 Central Control Unit CCU CN3B X 393 Cab main harness to front loader harness SP 3279 5 CM 3280 ...

Page 1058: ...Electrical systems Harnesses and connectors 47416268 12 47416275 13 47735452 03 07 2014 55 2 55 100 329 ...

Page 1059: ...ME 1 FS 010HA GN SP 010H X 394 Front loader switch Comfort drive Stoll 2 FS 3284 YE X 394 Front loader switch Comfort drive Stoll X 380 Front loader harness Stoll to front loader socket Stoll 3 FS 057CN BK X 394 Front loader switch Comfort drive Stoll SP 057CM Wiring harnesses Electrical schematic sheet 16 55 100 SVIL13TR00865AH 14 In cab right hand behind operator s seat 87680689 15 47735452 03 0...

Page 1060: ...loader socket Stoll 3 PS 3283 RD X 380 Front loader harness Stoll to front loader socket Stoll X 395 Front loader socket Stoll 4 PS 3274 GY X 395 Front loader socket Stoll X 380 Front loader harness Stoll to front loader socket Stoll 5 PS 3284 YE X 395 Front loader socket Stoll X 380 Front loader harness Stoll to front loader socket Stoll 6 PS 3285 BR X 395 Front loader socket Stoll X 380 Front lo...

Page 1061: ...AME 1 FS 010HF GN SP 010H X 396 Front loader switch Tool locking Stoll 2 FS 3285 BR X 396 Front loader switch Tool locking Stoll X 380 Front loader harness Stoll to front loader socket Stoll 3 FS 057CP BK X 396 Front loader switch Tool locking Stoll SP 057CM Wiring harnesses Electrical schematic sheet 16 55 100 SVIL13TR00865AI 18 In cab right hand behind operator s seat 87691928 19 47735452 03 07 ...

Page 1062: ...sure switch PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TB 8005 VT X 399 Hydraulic trailer brake Pressure switch X 381 Cab main harness to hydraulic trailer brake harness Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00871AD 20 Right hand on the rear axle 82944111 21 47735452 03 07 2014 55 2 55 100 333 ...

Page 1063: ... block CONNECTOR X 400 Ground connection fuse block PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 057A BK SP 057A CAB GND X 400 Ground connection fuse block Wiring harnesses Electrical schematic sheet 25 55 100 SVIL13TR00695AE 1 Cab left hand side 84153309 2 47735452 03 07 2014 55 2 55 100 334 ...

Page 1064: ...A Ground connection roof right hand PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 057T BK X 403_A Ground connection roof right hand SP 057T ROOF GROUND LH1 Wiring harnesses Electrical schematic sheet 25 55 100 SS13K011 3 Left hand B pillar 84253168 4 47735452 03 07 2014 55 2 55 100 335 ...

Page 1065: ...R X 403_B Ground connection roof left hand 1 PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 057R BK SP 057R X 403_B Ground connection roof left hand 1 Wiring harnesses Electrical schematic sheet 25 55 100 SS13K012 5 Left hand B pillar 84253168 6 47735452 03 07 2014 55 2 55 100 336 ...

Page 1066: ...C Ground connection roof left hand 2 PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 057S BK SP 057S ROOF GROUND LH2 X 403_C Ground connection roof left hand 2 Wiring harnesses Electrical schematic sheet 25 55 100 SS13K013 7 Left hand B pillar 84253168 8 47735452 03 07 2014 55 2 55 100 337 ...

Page 1067: ...55 100 Wiring harnesses Electrical schematic sheet 12 55 100 Wiring harnesses Electrical schematic sheet 23 55 100 5 CM 5120 PK SP 5120 PK X 404 Cab main harness to switch panel harness 1 X 210 Central Control Unit CCU CN1B X 404 Cab main harness to switch panel harness 1 X 327 Hitch electronic control panel 6 CM 5122 PK SP 5122 PK X 404 Cab main harness to switch panel harness 1 X 210 Central Con...

Page 1068: ... 15 EDC 13 CM 5597B GY SP 5597B GY X 404 Cab main harness to switch panel harness 1 SP 5597 SP 5597B EHR MASTER X 404 Cab main harness to switch panel harness 1 14 CM 010CE GN SP 010CE GN SP 010C X 404 Cab main harness to switch panel harness 1 X 404 Cab main harness to switch panel harness 1 SP 010CE POT 15 15 CM 001G RD SP 001G RD X 180 Fuse block F 070 to F 101 X 404 Cab main harness to switch ...

Page 1069: ...Electrical systems Harnesses and connectors 87694698 11 47735452 03 07 2014 55 2 55 100 340 ...

Page 1070: ...09 55 100 Wiring harnesses Electrical schematic sheet 10 55 100 Wiring harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 18 55 100 Wiring harnesses Electrical schematic sheet 25 55 100 5 CM 6540 BR SP 6540 BR X 405 Cab main harness to switch panel harness 2 X 450 Instrument cluster CN1 X 405 Cab main harness to switch panel harness 2 X 369 Constant engine s...

Page 1071: ...g harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 18 55 100 Wiring harnesses Electrical schematic sheet 25 55 100 13 CM 2235 PK SP 2235 PK X 240 Central Control Unit CCU CN3B X 405 Cab main harness to switch panel harness 2 X 405 Cab main harness to switch panel harness 2 X 350 Rear Power Take Off PTO ON OFF switch 14 CM 2236 PK SP 2236 PK X 405 Cab main ...

Page 1072: ...55 100 Wiring harnesses Electrical schematic sheet 10 55 100 Wiring harnesses Electrical schematic sheet 11 55 100 Wiring harnesses Electrical schematic sheet 18 55 100 Wiring harnesses Electrical schematic sheet 25 55 100 21 CM 5260F TN SP 5260F TN X 405 Cab main harness to switch panel harness 2 SP 5260 X 337 Hydraulic master switch X 405 Cab main harness to switch panel harness 2 22 CM 5210A BR...

Page 1073: ...Electrical systems Harnesses and connectors SVIL13TR00744AC 12 Behind right hand switch panel 87694705 13 87694693 14 47735452 03 07 2014 55 2 55 100 344 ...

Page 1074: ... 099 Trailer socket front 7 Pin 3 EN 1013MB RD SK 1013MB RD X 406 Engine harness 1 to trailer socket front 7 Pin X 001 Cab main harness to engine harness 1 X 406 Engine harness 1 to trailer socket front 7 Pin X 099 Trailer socket front 7 Pin 4 EN 3001EB GN SK 3001EB GN X 406 Engine harness 1 to trailer socket front 7 Pin X 001 Cab main harness to engine harness 1 X 406 Engine harness 1 to trailer ...

Page 1075: ...Electrical systems Harnesses and connectors 87688719 17 47735452 03 07 2014 55 2 55 100 346 ...

Page 1076: ...ket 25 A Cab inside SP 057A CAB GND X 078 Power socket 25 A Cab inside ground X 407 Cab main harness to power socket 25 A Cab inside 2 CM 155 GN SP 155 GN X 407 Cab main harness to power socket 25 A Cab inside X 130 Fuse block F 001 to F 032 X 407 Cab main harness to power socket 25 A Cab inside X 079 Power socket 25 A Cab inside positive Wiring harnesses Electrical schematic sheet 23 55 100 SVIL1...

Page 1077: ...upply pin socket positive PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SP 001GC RD X 408 Power supply pin socket positive SP 001G POT 30 SWITCH PANEL 8A Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00706AE 21 Cab right hand side 84149205 22 47735452 03 07 2014 55 2 55 100 348 ...

Page 1078: ... supply pin socket ground PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SP 057G BK X 409 Power supply pin socket ground SP 057G POT GND SWITCH PANEL Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00706AF 23 Cab right hand side 84149205 24 47735452 03 07 2014 55 2 55 100 349 ...

Page 1079: ...mn CONNECTOR X 410 Ground connection steering column PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 057E BK SP 057E CAB GND 3 X 410 Ground connection steering column Wiring harnesses Electrical schematic sheet 25 55 100 SVIL13TR00734AB 1 Front left hand cab 84122130 2 47735452 03 07 2014 55 2 55 100 350 ...

Page 1080: ...gine CONNECTOR X 420 Ground connection engine PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 057F BK SP 057F GND Engine X 420 Ground connection engine Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00699AB 1 Rear right hand engine 84237741 2 47735452 03 07 2014 55 2 55 100 351 ...

Page 1081: ...diagram 43 CONNECTOR X 431 Fuse to PDU CONNECTOR X 431 Fuse to PDU PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SK 2 RD X 432 Power Fuse X 431 Fuse to PDU SVIL13TR00795AB 1 Front top right hand engine 84153309 2 47735452 03 07 2014 55 2 55 100 352 ...

Page 1082: ...OR X 432 Power Fuse PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SK 2 RD X 432 Power Fuse X 431 Fuse to PDU Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00795AC 3 Front top right hand engine 84247654 4 47735452 03 07 2014 55 2 55 100 353 ...

Page 1083: ...X 433 GND PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SK 4023 BK X 099 Trailer socket front 7 Pin X 433 GND Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00698AE 5 Front right hand engine 87486317 6 47735452 03 07 2014 55 2 55 100 354 ...

Page 1084: ...CTOR X 434 GND 1 CONNECTOR X 434 GND 1 PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 SK 4024 BK X 434 GND 1 X 506 Power socket 40 A Front SVIL13TR00698AF 7 Front right hand engine 84153309 8 47735452 03 07 2014 55 2 55 100 355 ...

Page 1085: ...er supply to Electro Hydraulic Remote EHR valve harness 2 CM 5515B GY EH 5515B GY X 180 Fuse block F 070 to F 101 X 446 Cab main harness power supply to Electro Hydraulic Remote EHR valve harness X 698 Electro Hydraulic Remote EHR valve 2 Front implement X 446 Cab main harness power supply to Electro Hydraulic Remote EHR valve harness 3 CM 5515C GY EH 5515C GY X 180 Fuse block F 070 to F 101 X 446...

Page 1086: ...Electrical systems Harnesses and connectors 84062580 3 47735452 03 07 2014 55 2 55 100 357 ...

Page 1087: ...00 Wiring harnesses Electrical schematic sheet 04 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 14 CM 1052C YE X 120 Relay and diode block K 007 to K 060 and V 040 to V 044 X 450 Instrument cluster CN1 15 CM 6530 BR X 405 Cab main harness to switch panel harness 2 X 450 Instrument cluster CN1 16 CM 6540 BR X 405 Cab main harness to switch panel harness 2 X 450 Instrument cluster CN1...

Page 1088: ...Electrical systems Harnesses and connectors SVIL13TR00791AC 1 Behind instrument cluster 82028493 2 47735452 03 07 2014 55 2 55 100 359 ...

Page 1089: ...05 VT X 460 Instrument cluster CN2 X 381 Cab main harness to hydraulic trailer brake harness Wiring harnesses Electrical schematic sheet 03 55 100 Wiring harnesses Electrical schematic sheet 04 55 100 13 CM 1006 BR X 460 Instrument cluster CN2 SP 1006 14 CM 6445 BR X 324 Hand throttle sensor X 460 Instrument cluster CN2 15 CM 057EM BK X 460 Instrument cluster CN2 SP 057E CAB GND 3 16 CM 3501 WH X ...

Page 1090: ...Electrical systems Harnesses and connectors SVIL13TR00791AD 1 Behind Instrument Cluster 82016219 2 47735452 03 07 2014 55 2 55 100 361 ...

Page 1091: ...loader diode pack Hydrac SP 3277 B FL 3276B GN X 461 Front loader diode pack Hydrac SP 3276 C FL 3275 BL X 461 Front loader diode pack Hydrac X 468A Front loader harness Hydrac to front loader socket Hydrac D FL 3274A BL SP 3274 X 461 Front loader diode pack Hydrac E FL 3272A BL SP 3272 X 461 Front loader diode pack Hydrac F Wiring harnesses Electrical schematic sheet 15 55 100 INA 3 87039236 4 47...

Page 1092: ...C FRAME A FL 010HD GN SP 010HA X 462A Front loader switch Jack support lock Hydrac B FL 3276 GN X 462B Front loader switch Jack support lock Hydrac SP 3276 C FL 3277 GN X462C Front loader switch Jack support lock Hydrac SP 3277 Wiring harnesses Electrical schematic sheet 15 55 100 SVIL13TR00877AB 5 Left hand B pillar SVIL13TR00877AC 6 Left hand B pillar SVIL13TR00878AB 7 Left hand B pillar 4773545...

Page 1093: ...Electrical systems Harnesses and connectors 87691062 8 47735452 03 07 2014 55 2 55 100 364 ...

Page 1094: ...ydrac PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 FL 1013NA RD SP 1013N X 463 Front loader switch Jack support lock lighting Hydrac 2 FL 057CN BK SP 057CL X 463 Front loader switch Jack support lock lighting Hydrac Wiring harnesses Electrical schematic sheet 15 55 100 SVIL13TR00878AC 9 Left hand B pillar 84146684 10 47735452 03 07 2014 55 2 55 100 365 ...

Page 1095: ... ELECTRICAL SCHEMATIC FRAME A FL 010HC GN SP 010HA X 464A Front loader switch Hydrac B FL 3278 GN X464B Front loader switch Hydrac X 468 Front loader harness Hydrac to front loader socket Hydrac Wiring harnesses Electrical schematic sheet 15 55 100 SVIL13TR00878AD 11 Left hand B pillar SVIL13TR00878AE 12 Left hand B pillar 87691062 13 47735452 03 07 2014 55 2 55 100 366 ...

Page 1096: ...N NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 FL 1013NB RD SP 1013N X 465 Front loader switch Lighting Hydrac 2 FL 057CT BK SP 057CL X 465 Front loader switch Lighting Hydrac Wiring harnesses Electrical schematic sheet 15 55 100 SVIL13TR00878AF 14 Left hand B pillar 84146684 15 47735452 03 07 2014 55 2 55 100 367 ...

Page 1097: ...IRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME A FL 010HB GN SP 010HA X 466A Front loader latch switch Hydrac B FL 3281 GN X466B Front loader latch switch Hydrac SP 3281 Wiring harnesses Electrical schematic sheet 15 55 100 SVIL13TR00878AG 16 Left hand B pillar SVIL13TR00878AH 17 Left hand B pillar 87691062 18 47735452 03 07 2014 55 2 55 100 368 ...

Page 1098: ...ydrac PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 FL 1013NC RD SP 1013N X 467 Front loader latch switch Lighting Hydrac 2 FL 057CP BK SP 057CL X 467 Front loader latch switch Lighting Hydrac Wiring harnesses Electrical schematic sheet 15 55 100 SVIL13TR00878AI 19 Left hand B pillar 84146684 20 47735452 03 07 2014 55 2 55 100 369 ...

Page 1099: ...68 Front loader harness Hydrac to front loader socket Hydrac 3 FL 3281C GN SP 3281 X 468 Front loader harness Hydrac to front loader socket Hydrac 4 FL 3278 GN X 464B Front loader switch Hydrac X 468 Front loader harness Hydrac to front loader socket Hydrac 5 FL 3274B RD X 468 Front loader harness Hydrac to front loader socket Hydrac SP 3274 6 FL 3272B OR X 468 Front loader harness Hydrac to front...

Page 1100: ...rac to front loader socket Hydrac SP 3276 2 FL 3277A GN X 468A Front loader harness Hydrac to front loader socket Hydrac SP 3277 3 FL 057M BK X 471 Ground connection front loader Hydrac X 468A Front loader harness Hydrac to front loader socket Hydrac 4 FL 3275 BL X 461 Front loader diode pack Hydrac X 468A Front loader harness Hydrac to front loader socket Hydrac Wiring harnesses Electrical schema...

Page 1101: ...RENCE ELECTRICAL SCHEMATIC FRAME 30 FL 010HH GN X 469 Front loader relay Valve 1 SP 010HA 85 FL 057CS BK X 469 Front loader relay Valve 1 SP 057CL 86 FL 3279A BL X 469 Front loader relay Valve 1 SP 3279 87 FL 3272 OR X 469 Front loader relay Valve 1 SP 3272 Wiring harnesses Electrical schematic sheet 15 55 100 INA 25 87746018 26 47735452 03 07 2014 55 2 55 100 372 ...

Page 1102: ... NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 30 FL 010HG GN X 470 Front loader relay Valve 2 SP 010HA 85 FL 057CR BK X 470 Front loader relay Valve 2 SP 057CL 86 FL 3280A BL X 470 Front loader relay Valve 2 SP 3280 87 FL 3274 RD X 470 Front loader relay Valve 2 SP 3274 Wiring harnesses Electrical schematic sheet 15 55 100 INA 1 87746018 2 47735452 03 07 2014 55 2 55 100 373 ...

Page 1103: ...nnection front loader Hydrac PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 FL 057M BK X 471 Ground connection front loader Hydrac X 468A Front loader harness Hydrac to front loader socket Hydrac Wiring harnesses Electrical schematic sheet 15 55 100 INA 3 BRI4404B 4 47735452 03 07 2014 55 2 55 100 374 ...

Page 1104: ...erminal positive PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 001B BL BT 001 BK X 500 Battery terminal positive X 552 Permanent battery power supply main fuse X 009 Battery isolator Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00796AB 1 Rear left hand engine 82863787 2 47735452 03 07 2014 55 2 55 100 375 ...

Page 1105: ...er socket 40 A Cab outside X 505 Implement Socket Rear 2 CM 151M GN IS 151M GN X 501 Power socket 40 A Cab outside X 130 Fuse block F 001 to F 032 X 501 Power socket 40 A Cab outside X 505 Implement Socket Rear 4 CM 057DG BK IS 057DG BK SP 057D CAB GND X 501 Power socket 40 A Cab outside X 501 Power socket 40 A Cab outside X 505 Implement Socket Rear Wiring harnesses Electrical schematic sheet 23 ...

Page 1106: ...trical schematic sheet 10 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 13 CM 7907 OR X 300 Cab main harness to transmission harness X 504 Transmission Control Unit TCU 14 15 CM 6418A PK X 067 Diagnostic socket ZF X 504 Transmission Control Unit TCU 16 CM 2140 OR X 504 Transmission Control Unit TCU X 300 Cab main harness to transmission harness 17 CM 6000 PK X 504 Transmission Contr...

Page 1107: ... schematic sheet 10 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 33 34 35 CM 7800 VT X 170 Multicontroller X 504 Transmission Control Unit TCU 36 37 CM 7525 GN X 504 Transmission Control Unit TCU SP 7525 38 CM 7430 BK WH X 322 Clutch pedal sensor X 504 Transmission Control Unit TCU 39 CM 7500 GN X 504 Transmission Control Unit TCU X 300 Cab main harness to transmission harness 40 C...

Page 1108: ...sion harness 57 CM 3024 YE X 300 Cab main harness to transmission harness X 504 Transmission Control Unit TCU 58 59 CM 7700 TN X 170 Multicontroller X 504 Transmission Control Unit TCU 60 61 CM 7245A TN X 504 Transmission Control Unit TCU X 318 Shuttle lever Wiring harnesses Electrical schematic sheet 07 55 100 Wiring harnesses Electrical schematic sheet 08 55 100 Wiring harnesses Electrical schem...

Page 1109: ...Electrical systems Harnesses and connectors SVIL13TR00756AD 5 Right hand bottom rear tractor cab 84550089 6 47735452 03 07 2014 55 2 55 100 380 ...

Page 1110: ...EFERENCE ELECTRICAL SCHEMATIC FRAME 31 SK 4024 BK X 434 GND 1 X 506 Power socket 40 A Front 82 SK 010K GN SP 020A KEY 15 X 506 Power socket 40 A Front 15 30 SK 4032 RD X 507 POWER SOCKET X 506 Power socket 40 A Front Wiring harnesses Electrical schematic sheet 23 55 100 SVIL13TR00753AC 7 Left hand front hitch 84415676 8 47735452 03 07 2014 55 2 55 100 381 ...

Page 1111: ...WER SOCKET CONNECTOR X 507 POWER SOCKET PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 2 SK 4032 RD X 507 POWER SOCKET X 506 Power socket 40 A Front SVIL13TR00795AD 9 Front top right hand engine 84247654 10 47735452 03 07 2014 55 2 55 100 382 ...

Page 1112: ...509 Ignition switch battery power supply PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 001DD RD SP 001D X 509 Ignition switch battery power supply Wiring harnesses Electrical schematic sheet 02 55 100 SVIL13TR00797AB 11 Steering console 87747155 12 47735452 03 07 2014 55 2 55 100 383 ...

Page 1113: ...ply CONNECTOR X 510 Ignition switch switched battery power supply PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 071A WH X 510 Ignition switch switched battery power supply SP 071 Wiring harnesses Electrical schematic sheet 02 55 100 SVIL13TR00797AC 1 Steering console 87705127 2 47735452 03 07 2014 55 2 55 100 384 ...

Page 1114: ...1 Ignition switch switched battery power supply PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 071 WH X 511 Ignition switch switched battery power supply SP 071 Wiring harnesses Electrical schematic sheet 02 55 100 SVIL13TR00797AD 3 Steering console 87705127 4 47735452 03 07 2014 55 2 55 100 385 ...

Page 1115: ...gnition switch cranking PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 CM 1000 WH X 512 Ignition switch cranking X 130 Fuse block F 001 to F 032 Wiring harnesses Electrical schematic sheet 02 55 100 SVIL13TR00797AE 5 Steering console 87691062 6 47735452 03 07 2014 55 2 55 100 386 ...

Page 1116: ...ode X 951 Front hitch raise relay 3 EF 2800 VT X 517 Front hitch switch Auto manual raise mode X 525 Front hitch electronic control panel 7 EF 057KJ BK X 517 Front hitch switch Auto manual raise mode SP 057K GND 8 EF 1013BF RD SP 1013B BACK LIGHT X 517 Front hitch switch Auto manual raise mode 9 EF 057KN BK SP 057K GND X 517 Front hitch switch Auto manual raise mode 10 EF 1013BE RD SP 1013B BACK L...

Page 1117: ...p down switch Cab inside 3 EF 2589A TN SP 2589 X 519 Front hitch up down switch Cab inside 7 EF 057KA BK SP 057K GND X 519 Front hitch up down switch Cab inside 8 EF 1013BC RD SP 1013B BACK LIGHT X 519 Front hitch up down switch Cab inside 9 EF 057KB BK X 519 Front hitch up down switch Cab inside SP 057K GND 10 EF 1013BB RD SP 1013B BACK LIGHT X 519 Front hitch up down switch Cab inside Wiring har...

Page 1118: ...TIC FRAME 1 EN 5555 BL X 001 Cab main harness to engine harness 1 X 520 Front hitch up down switch External 2 EN 526OH TN X 001 Cab main harness to engine harness 1 X 520 Front hitch up down switch External 3 EN 5556 RD X 001 Cab main harness to engine harness 1 X 520 Front hitch up down switch External Wiring harnesses Electrical schematic sheet 13 55 100 SVIL13TR00818AB 1 Left hand front hitch 8...

Page 1119: ...arness to front hitch harness X 521 Front hitch up down switch External 2 FH 2587B BR X 373 Electronic Front Hitch EFH control unit harness to front hitch harness X 521 Front hitch up down switch External 3 FH 2586B BR X 373 Electronic Front Hitch EFH control unit harness to front hitch harness X 521 Front hitch up down switch External Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR...

Page 1120: ...h EFH control unit 15 EF 2598 GY X 525 Front hitch electronic control panel X 524 Electronic Front Hitch EFH control unit Wiring harnesses Electrical schematic sheet 14 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 16 EF 2599 GN X 525 Front hitch electronic control panel X 524 Electronic Front Hitch EFH control unit 17 EF 2588 VT SP 2588 X 524 Electronic Front Hitch EFH control unit...

Page 1121: ...lectrical schematic sheet 24 55 100 37 EF 2570 RD X 524 Electronic Front Hitch EFH control unit X 528 Front hitch Raise solenoid valve 38 EF 060L BK WH X 524 Electronic Front Hitch EFH control unit SP 060L 39 EF 2601 OR X 524 Electronic Front Hitch EFH control unit SP 2601 46 EF 057KC BK X 524 Electronic Front Hitch EFH control unit SP 057K GND 47 EF 155LB GN SP 155L X 524 Electronic Front Hitch E...

Page 1122: ...Electrical systems Harnesses and connectors 87713934 6 87705965 7 47735452 03 07 2014 55 2 55 100 393 ...

Page 1123: ...ont hitch electronic control panel SP 060M EFH SENSOR GND 10 EF 2574 WH X 525 Front hitch electronic control panel SP 2574 EFH MODE Wiring harnesses Electrical schematic sheet 14 55 100 11 EF 2605 RD X 525 Front hitch electronic control panel X 524 Electronic Front Hitch EFH control unit 13 EF 5597 GY X 525 Front hitch electronic control panel X 517 Front hitch switch Auto manual raise mode 14 EF ...

Page 1124: ...Electrical systems Harnesses and connectors SVIL13TR00819AB 8 Behind right hand switch panel 87689502 9 47735452 03 07 2014 55 2 55 100 395 ...

Page 1125: ...nic Front Hitch EFH control unit harness to front hitch harness 2 FI 2594 OR X 526 Front hitch position sensor X 373 Electronic Front Hitch EFH control unit harness to front hitch harness 3 FI 2601B VT X 526 Front hitch position sensor X 373 Electronic Front Hitch EFH control unit harness to front hitch harness Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00820AB 10 Left hand unde...

Page 1126: ...LECTRICAL SCHEMATIC FRAME 1 EF 060LD BK WH SP 060L X 527 Front hitch pressure sensor 2 EF 2597 VT X 524 Electronic Front Hitch EFH control unit X 527 Front hitch pressure sensor 3 EF 2601A OR SP 2601 X 527 Front hitch pressure sensor Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00872AC 12 Rear left hand engine 87705966 13 47735452 03 07 2014 55 2 55 100 397 ...

Page 1127: ...REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EF 2570 RD X 524 Electronic Front Hitch EFH control unit X 528 Front hitch Raise solenoid valve 2 EF 2571 GY X 524 Electronic Front Hitch EFH control unit X 528 Front hitch Raise solenoid valve Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00821AB 14 Right hand rear axle 87747163 15 47735452 03 07 2014 55 2 55 100 398 ...

Page 1128: ...REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EF 2580 RD X 524 Electronic Front Hitch EFH control unit X 529 Front hitch Lower solenoid valve 2 EF 2581 GY X 524 Electronic Front Hitch EFH control unit X 529 Front hitch Lower solenoid valve Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00821AC 16 Right hand rear axle 84607243 17 47735452 03 07 2014 55 2 55 100 399 ...

Page 1129: ...ar PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EF 2598A GY X 525 Front hitch electronic control panel X 530 Front hitch solenoid valve Accumulator 14 bar 2 EF 060LC BK WH SP 060L X 530 Front hitch solenoid valve Accumulator 14 bar Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00885AB 1 Right hand on the rear axle 87699762 2 47735452 03 07 2014 55 2 55 100 ...

Page 1130: ... NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EF 2599A BR X 525 Front hitch electronic control panel X 531 Front hitch solenoid valve Accumulator 40 bar 2 EF 060LB BK WH X 531 Front hitch solenoid valve Accumulator 40 bar SP 060L Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00885AC 3 Right hand on the rear axle 84475264 4 47735452 03 07 2014 55 2 55 100 401 ...

Page 1131: ...distribution unit X 002 Engine harness 1 to power distribution unit K5_87 PD 1001 WH X 002 Engine harness 1 to power distribution unit X 533 Power distribution unit K13_30 PD 001PB RD SP 001 X 533 Power distribution unit K13_85 PD 2070 OR X 533 Power distribution unit X 002 Engine harness 1 to power distribution unit K13_86 PD 001PC RD SP 001 X 533 Power distribution unit K13_87 PD 010P GN X 533 P...

Page 1132: ...ER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME SP 5005AE TN X 534 Hitch indicator lights SP 5005A POT 15 EDC SP 5230 YE X 405 Cab main harness to switch panel harness 2 X 534 Hitch indicator lights Wiring harnesses Electrical schematic sheet 11 55 100 SVIL13TR00743AH 7 Behind right hand switch panel SS07E058 8 47735452 03 07 2014 55 2 55 100 403 ...

Page 1133: ...IT REFERENCE ELECTRICAL SCHEMATIC FRAME SP 5005AD TN X 534 Hitch indicator lights SP 5005A POT 15 EDC SP 5220 YE X 405 Cab main harness to switch panel harness 2 X 534 Hitch indicator lights Wiring harnesses Electrical schematic sheet 11 55 100 SVIL13TR00743AG 9 Behind right hand switch panel SS07E058 10 47735452 03 07 2014 55 2 55 100 404 ...

Page 1134: ...IT REFERENCE ELECTRICAL SCHEMATIC FRAME SP 5005AC TN X 534 Hitch indicator lights SP 5005A POT 15 EDC SP 5180 VT X 405 Cab main harness to switch panel harness 2 X 534 Hitch indicator lights Wiring harnesses Electrical schematic sheet 11 55 100 SVIL13TR00743AE 11 Behind right hand switch panel SS07E058 12 47735452 03 07 2014 55 2 55 100 405 ...

Page 1135: ...IT REFERENCE ELECTRICAL SCHEMATIC FRAME SP 5005AB TN X534 Hitch indicator lights SP 5005A POT 15 EDC SP 5155 GY X 405 Cab main harness to switch panel harness 2 X 534 Hitch indicator lights Wiring harnesses Electrical schematic sheet 11 55 100 SVIL13TR00743AF 13 Behind right hand switch panel SS07E058 14 47735452 03 07 2014 55 2 55 100 406 ...

Page 1136: ...BER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 001C RD X 553 Battery harness to engine harness 1 permanent battery power supply X 552 Permanent battery power supply main fuse 2 BT 001B BL X 500 Battery terminal positive X 552 Permanent battery power supply main fuse Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00694AC 1 Left hand behind steps 84175724 2 47735452 03 07 2014 ...

Page 1137: ...ERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 001C RD EN 001C RD X 553 Battery harness to engine harness 1 permanent battery power supply X 552 Permanent battery power supply main fuse X 553 Battery harness to engine harness 1 permanent battery power supply X 001 Cab main harness to engine harness 1 Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00694AB 3 Left hand behind steps 87679525 4 ...

Page 1138: ...ONNECTOR X 570 Ground connection battery PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 057 BK X 600 Battery terminal ground X 570 Ground connection battery Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00799AB 1 Rear left hand engine 84278805_1 2 47735452 03 07 2014 55 2 55 100 409 ...

Page 1139: ...CONNECTOR X 600 Battery terminal ground PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BT 057 BK X 600 Battery terminal ground X 570 Ground connection battery Wiring harnesses Electrical schematic sheet 01 55 100 SVIL13TR00796AC 1 Rear left hand engine 82032329 2 47735452 03 07 2014 55 2 55 100 410 ...

Page 1140: ...hts PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME EF 2577 VT X 524 Electronic Front Hitch EFH control unit X 650 Front hitch indicator lights EF 060MB BK WH SP 060M EFH SENSOR GND X 650 Front hitch indicator lights Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00881AJ 1 On the right hand trim behind switch panel SS07E058 2 47735452 03 07 2014 55 2 55 100 411 ...

Page 1141: ... REFERENCE ELECTRICAL SCHEMATIC FRAME EF 2572 GN X 650 Front hitch indicator lights X 524 Electronic Front Hitch EFH control unit EF 060MC BK WH SP 060M EFH SENSOR GND X 650 Front hitch indicator lights Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00881AI 3 On the right hand trim behind switch panel SS07E058 4 47735452 03 07 2014 55 2 55 100 412 ...

Page 1142: ...alve 1 Front implement X 446 Cab main harness power supply to Electro Hydraulic Remote EHR valve harness 2 EN 290BZ BL X 697 Electro Hydraulic Remote EHR valve 1 Front implement SP 290B 3 EH 291BZ RD X 697 Electro Hydraulic Remote EHR valve 1 Front implement SP 291B 4 EH 057AU BK SP 057AE X 697 Electro Hydraulic Remote EHR valve 1 Front implement Wiring harnesses Electrical schematic sheet 13 55 1...

Page 1143: ...ent X 446 Cab main harness power supply to Electro Hydraulic Remote EHR valve harness 2 EN 290CZ BL SP 290C X 698 Electro Hydraulic Remote EHR valve 2 Front implement 3 EN 291CZ RD SP 291C X 698 Electro Hydraulic Remote EHR valve 2 Front implement 4 EH 057EV BK SP 057AE X 698 Electro Hydraulic Remote EHR valve 2 Front implement Wiring harnesses Electrical schematic sheet 13 55 100 Wiring harnesses...

Page 1144: ...ent X 446 Cab main harness power supply to Electro Hydraulic Remote EHR valve harness 2 EN 290DZ BL X 699 Electro Hydraulic Remote EHR valve 3 Rear implement SP 290D 3 EN 291DZ RD X 699 Electro Hydraulic Remote EHR valve 3 Rear implement SP 291D 4 EH 057AT BK SP 057AE X 699 Electro Hydraulic Remote EHR valve 3 Rear implement Wiring harnesses Electrical schematic sheet 13 55 100 Wiring harnesses El...

Page 1145: ...ctro Hydraulic Remote EHR valve harness X 700 Electro Hydraulic Remote EHR valve 4 Rear implement 2 EH 290EZ BL SP 290E X 700 Electro Hydraulic Remote EHR valve 4 Rear implement 3 EH 291EZ RD SP 291E X 700 Electro Hydraulic Remote EHR valve 4 Rear implement 4 EH 057AV BK SP 057AE X 700 Electro Hydraulic Remote EHR valve 4 Rear implement Wiring harnesses Electrical schematic sheet 13 55 100 Wiring ...

Page 1146: ... PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 2 EH 290F BL X 702 CAN bus termination resistor SP 290E 3 EH 291F RD X 702 CAN bus termination resistor SP 291E 4 Wiring harnesses Electrical schematic sheet 24 55 100 SVIL13TR00801AB 3 Left hand side top of rear axle 87687242 4 47735452 03 07 2014 55 2 55 100 417 ...

Page 1147: ... PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 TR 7906 OR SP 7900 VPS1 X 806 Clutch F solenoid valve 2 TR 7902 BK WH X 300 Cab main harness to transmission harness X 806 Clutch F solenoid valve Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00764AG 1 Front top of transmission 84607243 2 47735452 03 07 2014 55 2 55 100 418 ...

Page 1148: ...FRAME 1 TR 060JC BK WH X 807 Powershift output speed sensor SP 060J VMG1 ZF Ext 2 TR 2145 OR X 300 Cab main harness to transmission harness X 807 Powershift output speed sensor 3 TR 010JD GN X 807 Powershift output speed sensor SP 010JA ZF Trans Sensor 12V Wiring harnesses Electrical schematic sheet 07 55 100 SVIL13TR00802AB 3 Right hand of transmission 84062580 4 47735452 03 07 2014 55 2 55 100 4...

Page 1149: ...N 6418 PK X 937 Engine Control Unit ECU X 001 Cab main harness to engine harness 1 9 10 11 12 13 14 EN 9339 OR X 937 Engine Control Unit ECU X 947 Differential pressure sensor Wiring harnesses Electrical schematic sheet 05 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 15 16 17 18 19 EN 9330 OR X 937 Engine Control Unit ECU X 942 Inlet air temperature sensor 20 EN 9331 OR X 937 Engin...

Page 1150: ... ECU X 947 Differential pressure sensor 37 38 39 40 41 EN 9322 BK X 937 Engine Control Unit ECU X 949 Engine harness 1 to engine harness 2 42 43 44 45 46 EN 191G YE X 937 Engine Control Unit ECU SP 191E 47 EN 190G GN X 937 Engine Control Unit ECU SP 190E 48 49 50 Wiring harnesses Electrical schematic sheet 05 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 47735452 03 07 2014 55 2 55 ...

Page 1151: ...P 010A 55 56 57 58 EN 9341 OR X 937 Engine Control Unit ECU X 947 Differential pressure sensor 59 60 61 62 63 EN 9293 YE X 937 Engine Control Unit ECU X 943 Lambda sensor 64 EN 9288 YE X 937 Engine Control Unit ECU X 943 Lambda sensor 65 66 67 68 69 70 EN 6570 BL X 001 Cab main harness to engine harness 1 X 937 Engine Control Unit ECU 71 72 73 74 Wiring harnesses Electrical schematic sheet 05 55 1...

Page 1152: ...gine harness 2 82 EN 9333 BK WH X 937 Engine Control Unit ECU X 949 Engine harness 1 to engine harness 2 83 EN 9338 BR X 937 Engine Control Unit ECU X 945 Diesel Particulate Filter DPF Inlet temperature sensor 84 EN 9337 BR X 937 Engine Control Unit ECU X 945 Diesel Particulate Filter DPF Inlet temperature sensor 85 EN 9289 YE X 937 Engine Control Unit ECU X 943 Lambda sensor 86 EN 9292 YE X 937 E...

Page 1153: ...Electrical systems Harnesses and connectors 87745798 2 47735452 03 07 2014 55 2 55 100 424 ...

Page 1154: ... plug control module X 949 Engine harness 1 to engine harness 2 4 EN2 9923 RD X 938 Glow plug control module X 006 Power distribution unit 5 EN2 9322A BK X 938 Glow plug control module SP 9322 6 EN2 9324 RD X 938 Glow plug control module X 941 Engine harness 2 to engine components 7 EN2 9326 RD X 941 Engine harness 2 to engine components X 938 Glow plug control module 8 EN2 9321 RD X 938 Glow plug...

Page 1155: ... harness 2 to engine components 10 EN2 6670 OR X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components Wiring harnesses Electrical schematic sheet 06 55 100 11 EN2 9363 GN X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components 12 EN2 9346 GN X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components 13 EN2 9345 BR X 939 Engine Control Unit ECU X ...

Page 1156: ...to engine components 29 30 Wiring harnesses Electrical schematic sheet 06 55 100 31 EN2 9330 YE X 939 Engine Control Unit ECU X 940 Engine harness 2 to injectors 32 EN2 9329 YE X 939 Engine Control Unit ECU X 940 Engine harness 2 to injectors 33 34 EN2 9357 OR X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components 35 EN2 9352 VT X 939 Engine Control Unit ECU X 941 Engine harness...

Page 1157: ...t ECU X 941 Engine harness 2 to engine components 50 EN2 9349 GY X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components Wiring harnesses Electrical schematic sheet 06 55 100 51 52 53 EN2 9359 GY X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components 54 55 EN2 6660 OR X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components 56 57 EN2 93688 GY X...

Page 1158: ...Electrical systems Harnesses and connectors 84130269 6 47735452 03 07 2014 55 2 55 100 429 ...

Page 1159: ...9 Engine Control Unit ECU X 940 Engine harness 2 to injectors D EN2 9331 VT VT X 939 Engine Control Unit ECU X 940 Engine harness 2 to injectors E EN2 9332 VT OR BL X 939 Engine Control Unit ECU X 940 Engine harness 2 to injectors F EN2 9333 YE GN VT X 939 Engine Control Unit ECU X 940 Engine harness 2 to injectors G EN2 9334 YE GY X 939 Engine Control Unit ECU X 940 Engine harness 2 to injectors ...

Page 1160: ...Electrical systems Harnesses and connectors 87698254 3 47735452 03 07 2014 55 2 55 100 431 ...

Page 1161: ...2 9365 RD BL 10 EN2 9364 WH VT Wiring harnesses Electrical schematic sheet 05 55 100 Wiring harnesses Electrical schematic sheet 06 55 100 11 EN2 9372 BK WH SP 9372 X 941 Engine harness 2 to engine components 12 EN2 9345 BR WH X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components 13 EN2 9369A GY GN X 941 Engine harness 2 to engine components SP 9369 14 EN2 93688 GY YE X 939 Eng...

Page 1162: ...arness 1 to engine harness 2 X 941 Engine harness 2 to engine components 29 EN2 9349 GY OR WH X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components 30 EN2 9352 VT GY OR X 939 Engine Control Unit ECU X 941 Engine harness 2 to engine components Wiring harnesses Electrical schematic sheet 05 55 100 Wiring harnesses Electrical schematic sheet 06 55 100 31 32 33 EN2 9353 GN BL X 939...

Page 1163: ...s 2 to engine components 44 45 46 47 48 49 50 51 52 53 54 55 56 57 EN2 9324 RD BL X 938 Glow plug control module X 941 Engine harness 2 to engine components 58 EN2 9325 RD VT X 938 Glow plug control module X 941 Engine harness 2 to engine components 59 60 EN2 9326 RD YE X 941 Engine harness 2 to engine components X 938 Glow plug control module 61 EN2 9327 RD GN WH X 938 Glow plug control module X ...

Page 1164: ...Electrical systems Harnesses and connectors 84154706 5 84154701 6 47735452 03 07 2014 55 2 55 100 435 ...

Page 1165: ...UMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 9330 OR X 937 Engine Control Unit ECU X 942 Inlet air temperature sensor 2 EN 9331 OR X 937 Engine Control Unit ECU X 942 Inlet air temperature sensor Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00823AB 7 Front top right hand engine 84607243 8 47735452 03 07 2014 55 2 55 100 436 ...

Page 1166: ...EN 9289 YE X 937 Engine Control Unit ECU X 943 Lambda sensor 3 EN 9290 YE X 937 Engine Control Unit ECU X 943 Lambda sensor 4 EN 9291 GN X 943 Lambda sensor SP 011G 5 EN 9292 YE X 937 Engine Control Unit ECU X 943 Lambda sensor 6 EN 9293 YE X 937 Engine Control Unit ECU X 943 Lambda sensor Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00824AB 9 Front top right hand engine 84301132 ...

Page 1167: ...B X 944 Cab main harness to Electronic Front Hitch EFH control unit harness X 952 Front hitch lower relay Wiring harnesses Electrical schematic sheet 14 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 Wiring harnesses Electrical schematic sheet 25 55 100 5 CM 057AJ BK EF 057AJ BK X 944 Cab main harness to Electronic Front Hitch EFH control unit harness SP 057A CAB GND SP 057K GND X 94...

Page 1168: ...EFH control unit harness SP 1013B BACK LIGHT 10 CM 1006A BR EF 1006A BR SP 1006 X 944 Cab main harness to Electronic Front Hitch EFH control unit harness X 944 Cab main harness to Electronic Front Hitch EFH control unit harness X 524 Electronic Front Hitch EFH control unit Wiring harnesses Electrical schematic sheet 14 55 100 Wiring harnesses Electrical schematic sheet 24 55 100 Wiring harnesses E...

Page 1169: ... NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 9337 BR X 937 Engine Control Unit ECU X 945 Diesel Particulate Filter DPF Inlet temperature sensor 2 EN 9338 BR X 937 Engine Control Unit ECU X 945 Diesel Particulate Filter DPF Inlet temperature sensor Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00705AC 14 Top left hand engine 87709793 15 47735452 03 07 2014 55 2 55 100 4...

Page 1170: ... NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 9334 BR X 937 Engine Control Unit ECU X 946 Diesel Oxidation Catalyst DOC Inlet temperature sensor 2 EN 9335 BR X 937 Engine Control Unit ECU X 946 Diesel Oxidation Catalyst DOC Inlet temperature sensor Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00825AC 16 Top left hand engine 87709793 17 47735452 03 07 2014 55 2 55 100 4...

Page 1171: ...HEMATIC FRAME 1 EN 9339 OR X 937 Engine Control Unit ECU X 947 Differential pressure sensor 2 EN 9340 OR X 937 Engine Control Unit ECU X 947 Differential pressure sensor 3 EN 9341 OR X 937 Engine Control Unit ECU X 947 Differential pressure sensor Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00825AD 18 Top left hand engine 87747172 19 47735452 03 07 2014 55 2 55 100 442 ...

Page 1172: ... GN SP 011G X 949 Engine harness 1 to engine harness 2 X 949 Engine harness 1 to engine harness 2 X 941 Engine harness 2 to engine components Wiring harnesses Electrical schematic sheet 05 55 100 4 EN 9320 RD EN2 9320 RD X 937 Engine Control Unit ECU X 949 Engine harness 1 to engine harness 2 X 938 Glow plug control module X 949 Engine harness 1 to engine harness 2 5 EN 9321 RD EN2 9321 RD X 937 E...

Page 1173: ...Electrical systems Harnesses and connectors 87691968 21 87710588 22 47735452 03 07 2014 55 2 55 100 444 ...

Page 1174: ... NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 EN 2040 LG X 950 Water in fuel sensor X 937 Engine Control Unit ECU 2 EN 057FA BK X 950 Water in fuel sensor SP 057F GND Engine 3 EN 010AB WH X 950 Water in fuel sensor SP 010A Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00827AB 1 Rear left hand engine 87709663 2 47735452 03 07 2014 55 2 55 100 445 ...

Page 1175: ...aise relay 85 EF 2585 TN X 944 Cab main harness to Electronic Front Hitch EFH control unit harness X 951 Front hitch raise relay 86 EF 011AD GN X 951 Front hitch raise relay SP 011AA EFH MASTER 87 EF 2578 PK X 517 Front hitch switch Auto manual raise mode X 951 Front hitch raise relay Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00882AD 3 In cab right hand behind operator s seat 8...

Page 1176: ... lower relay 85 EF 2586 TN X 944 Cab main harness to Electronic Front Hitch EFH control unit harness X 952 Front hitch lower relay 86 EF 011AE GN X 952 Front hitch lower relay SP 011AA EFH MASTER 87 EF 2576 WH X 525 Front hitch electronic control panel X 952 Front hitch lower relay Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00882AE 5 In cab right hand behind operator s seat 8774...

Page 1177: ...574 EFH MODE X 953 Front hitch lock relay 85 EF 057KM BK X 953 Front hitch lock relay SP 057K GND 86 EF 011AF GN X 953 Front hitch lock relay SP 011AA EFH MASTER 87 EF 2602 PK X 953 Front hitch lock relay X 524 Electronic Front Hitch EFH control unit Wiring harnesses Electrical schematic sheet 14 55 100 SVIL13TR00882AF 7 In cab right hand behind operator s seat 87746018 8 47735452 03 07 2014 55 2 ...

Page 1178: ... plug cylinder 1 PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 GN WH X 941 Engine harness 2 to engine components X 955 Glow plug cylinder 1 Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00828AB 9 Top of engine X 955_X 958OK 10 47735452 03 07 2014 55 2 55 100 449 ...

Page 1179: ...w plug cylinder 2 PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 YE X 941 Engine harness 2 to engine components X 956 Glow plug cylinder 2 Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00828AC 11 Top of engine X 955_X 958OK 12 47735452 03 07 2014 55 2 55 100 450 ...

Page 1180: ...w plug cylinder 3 PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 VT X 941 Engine harness 2 to engine components X 957 Glow plug cylinder 3 Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00828AD 13 Top of engine X 955_X 958OK 14 47735452 03 07 2014 55 2 55 100 451 ...

Page 1181: ...w plug cylinder 4 PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BL X 941 Engine harness 2 to engine components X 958 Glow plug cylinder 4 Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00828AE 15 Top of engine X 955_X 958OK 16 47735452 03 07 2014 55 2 55 100 452 ...

Page 1182: ...l pressure switch PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 GY BL X 941 Engine harness 2 to engine components X 959 Engine oil pressure switch Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00829AB 17 Rear left hand engine 87687239 18 47735452 03 07 2014 55 2 55 100 453 ...

Page 1183: ...NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RD X 941 Engine harness 2 to engine components X 960 Waste gate modulation solenoid 2 BR WH X 941 Engine harness 2 to engine components X 960 Waste gate modulation solenoid Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00830AB 1 Front right hand engine 87709793 2 47735452 03 07 2014 55 2 55 100 454 ...

Page 1184: ...X 961 Intake air pressure and temperature sensor 2 YE BK X 941 Engine harness 2 to engine components X 961 Intake air pressure and temperature sensor 3 BR VT X 941 Engine harness 2 to engine components X 961 Intake air pressure and temperature sensor 4 BR BL X 941 Engine harness 2 to engine components X 961 Intake air pressure and temperature sensor Wiring harnesses Electrical schematic sheet 06 5...

Page 1185: ...TIC FRAME 1 VT GN X 941 Engine harness 2 to engine components X 962 Camshaft sensor 2 GY X 941 Engine harness 2 to engine components X 962 Camshaft sensor 3 WH X 941 Engine harness 2 to engine components X 962 Camshaft sensor Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00832AB 5 Front left hand engine SS08F270 6 47735452 03 07 2014 55 2 55 100 456 ...

Page 1186: ...YE BK X 941 Engine harness 2 to engine components X 963 Exhaust manifold pressure sensor 2 BL WH X 941 Engine harness 2 to engine components X 963 Exhaust manifold pressure sensor 3 BR X 941 Engine harness 2 to engine components X 963 Exhaust manifold pressure sensor Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00833AB 7 Front top right hand engine 84146685 8 47735452 03 07 2014 5...

Page 1187: ... WH X 941 Engine harness 2 to engine components X 964 Exhaust Gas Recirculation EGR Valve actuator 3 4 VT X 941 Engine harness 2 to engine components X 964 Exhaust Gas Recirculation EGR Valve actuator 5 GY OR X 941 Engine harness 2 to engine components X 964 Exhaust Gas Recirculation EGR Valve actuator 6 BL X 941 Engine harness 2 to engine components X 964 Exhaust Gas Recirculation EGR Valve actua...

Page 1188: ...EMATIC FRAME 1 BL X 941 Engine harness 2 to engine components X 965 Crankshaft sensor 2 VT X 941 Engine harness 2 to engine components X 965 Crankshaft sensor 3 WH X 941 Engine harness 2 to engine components X 965 Crankshaft sensor Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00835AB 11 Left hand engine SS08F270 12 47735452 03 07 2014 55 2 55 100 459 ...

Page 1189: ...TVA 2 BL OR X 941 Engine harness 2 to engine components X 966 Throttle Valve Actuator TVA 3 WH OR X 941 Engine harness 2 to engine components X 966 Throttle Valve Actuator TVA 4 5 BL BK X 941 Engine harness 2 to engine components X 966 Throttle Valve Actuator TVA 6 OR GN X 941 Engine harness 2 to engine components X 966 Throttle Valve Actuator TVA Wiring harnesses Electrical schematic sheet 06 55 ...

Page 1190: ...E 1 GN BR X 941 Engine harness 2 to engine components X 967 Common rail pressure sensor 2 YE BK X 941 Engine harness 2 to engine components X 967 Common rail pressure sensor 3 GY GN X 941 Engine harness 2 to engine components X 967 Common rail pressure sensor Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00834AC 15 Rear top of engine SS08F270 16 47735452 03 07 2014 55 2 55 100 461 ...

Page 1191: ...CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BR WH X 941 Engine harness 2 to engine components X 968 Fuel temperature sensor 2 BR X 941 Engine harness 2 to engine components X 968 Fuel temperature sensor Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00836AB 17 Front left hand engine SS08F271 18 47735452 03 07 2014 55 2 55 100 462 ...

Page 1192: ... CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 YE X 941 Engine harness 2 to engine components X 969 Engine coolant temperature sensor 2 GN X 941 Engine harness 2 to engine components X 969 Engine coolant temperature sensor Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00837AB 19 Front right hand engine SS08F271 20 47735452 03 07 2014 55 2 55 100 463 ...

Page 1193: ...UMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 VT WH X 941 Engine harness 2 to engine components X 970 High pressure pump Solenoid valve 2 OR WH X 941 Engine harness 2 to engine components X 970 High pressure pump Solenoid valve Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00836AC 1 Front left hand engine SS08F271 2 47735452 03 07 2014 55 2 55 100 464 ...

Page 1194: ...BER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 GN WH X 941 Engine harness 2 to engine components X 971 Exhaust manifold temperature sensor 2 YE BR X 941 Engine harness 2 to engine components X 971 Exhaust manifold temperature sensor Wiring harnesses Electrical schematic sheet 05 55 100 SVIL13TR00831AD 3 Top of engine 87709793 4 47735452 03 07 2014 55 2 55 100 465 ...

Page 1195: ...BER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 LF 057AR BK X 973 Blower motor X 046 Cab main harness to blower motor left hand 2 1 BR X 973 Blower motor SP 062 Wiring harnesses Electrical schematic sheet 17 55 100 SVIL13TR00838AB 5 In cab left hand below operator s seat 84335034 6 47735452 03 07 2014 55 2 55 100 466 ...

Page 1196: ... CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 RF 057AS BK X 973 Blower motor X 047 Cab main harness to blower motor right hand 2 2 BR X 973 Blower motor SP 062 Wiring harnesses Electrical schematic sheet 17 55 100 SVIL13TR00839AB 7 In cab right hand below operator s seat 84335034 8 47735452 03 07 2014 55 2 55 100 467 ...

Page 1197: ...blower motor X 046 Cab main harness to blower motor left hand 2 LF 6301A BR X 974 Resistors blower motor X 046 Cab main harness to blower motor left hand 3 LF 6302C GN X 046 Cab main harness to blower motor left hand X 974 Resistors blower motor 4 LF 6303C BR X 974 Resistors blower motor SP 062 Wiring harnesses Electrical schematic sheet 17 55 100 SVIL13TR00838AC 9 In cab left hand below operator ...

Page 1198: ...b main harness to blower motor right hand 2 RF 6301 BR X 974 Resistors blower motor X 047 Cab main harness to blower motor right hand 3 RF 6302D BR X 047 Cab main harness to blower motor lright hand X 974 Resistors blower motor 4 RF 6303D BR X 974 Resistors blower motor SP 062 Wiring harnesses Electrical schematic sheet 17 55 100 SVIL13TR00839AC 11 In cab right hand below operator s seat 84279647 ...

Page 1199: ...le front window X 075 Roof harness to front window wiper motor openable front window 3 YE X 976 Front window wiper motor openable front window X 075 Roof harness to front window wiper motor openable front window 4 5 RD X 976 Front window wiper motor openable front window X 075 Roof harness to front window wiper motor openable front window 6 BL X 976 Front window wiper motor openable front window X...

Page 1200: ...L SCHEMATIC FRAME 1 SL 1109 YE X 977 License plate light Cab left hand Italy X 095 Cab main harness to license plate light Cab left hand Italy 2 SL 1110 WH X 977 License plate light Cab left hand Italy X 095 Cab main harness to license plate light Cab left hand Italy Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00840AB 15 Left hand C pillar 82012083 16 47735452 03 07 2014 55 2 55 ...

Page 1201: ...IRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME A HD 1030AA BL X 978 Headlight left hand SP 049 B HD 1027AA BL SP 046 X 978 Headlight left hand C HD 057ES BK SP 048 X 978 Headlight left hand Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00729AE 17 Front hood 87697641 18 47735452 03 07 2014 55 2 55 100 472 ...

Page 1202: ...IRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME A HD 1030A BL SP 049 X 979 Headlight right hand B HD 057EW BK SP 046 X 979 Headlight right hand C HD 1027AB BL SP 048 X 979 Headlight right hand Wiring harnesses Electrical schematic sheet 18 55 100 SVIL13TR00729AF 19 Front hood 87697641 20 47735452 03 07 2014 55 2 55 100 473 ...

Page 1203: ...ylinder 1 PIN NUMBER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 BL X 940 Engine harness 2 to injectors X 980 Injector cylinder 1 2 BR X 940 Engine harness 2 to injectors X 980 Injector cylinder 1 Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00831AE 1 Top of engine SS08F271 2 47735452 03 07 2014 55 2 55 100 474 ...

Page 1204: ... WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 YE OR X 940 Engine harness 2 to injectors X 981 Injector cylinder 2 2 GY X 940 Engine harness 2 to injectors X 981 Injector cylinder 2 Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00831AF 3 Top of engine SS08F271 4 47735452 03 07 2014 55 2 55 100 475 ...

Page 1205: ...ER WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 VT X 940 Engine harness 2 to injectors X 982 Injector cylinder 3 2 WH X 940 Engine harness 2 to injectors X 982 Injector cylinder 3 Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00831AG 5 Top of engine SS08F271 6 47735452 03 07 2014 55 2 55 100 476 ...

Page 1206: ...WIRE NUMBER CIRCUIT REFERENCE ELECTRICAL SCHEMATIC FRAME 1 OR BL X 940 Engine harness 2 to injectors X 983 Injector cylinder 4 2 GN VT X 940 Engine harness 2 to injectors X 983 Injector cylinder 4 Wiring harnesses Electrical schematic sheet 06 55 100 SVIL13TR00828AF 7 Top of engine SS08F271 8 47735452 03 07 2014 55 2 55 100 477 ...

Page 1207: ... 010K IGNITION ITALIEN TRAILER BRAKE 85 TB 8065 BL X 999 Hydraulic trailer brake relay X 381 Cab main harness to hydraulic trailer brake harness 86 TB 010KA GN SP 010K IGNITION ITALIEN TRAILER BRAKE X 999 Hydraulic trailer brake relay 87A TB 8000A BR X 999 Hydraulic trailer brake relay X 361 Hydraulic trailer brake Solenoid valve Wiring harnesses Electrical schematic sheet 04 55 100 SVIL13TR00893A...

Page 1208: ...the dam aged area 1Z0O2004112111 1 5 Remove approximately 13 0 mm 0 5 in of insulation from each wire Do not cut away any wire strands 6 Using a suitable solvent clean approximately 50 0 mm 2 0 in from each outer protective cover end Clean the inner cable cover and the individual wires 7 Twist together two bare wire ends for each damaged wire being careful to match the wire color 8 Solder the wire...

Page 1209: ...pe taking the tape well over each end of the repair An overlap of at least 50 0 mm 2 0 in of tape at each end is necessary 14 Ensure that the repair is satisfactory Secure the re paired cable so that repeat damage can be avoided 1Z0O2004112114 4 47735452 03 07 2014 55 2 55 100 480 ...

Page 1210: ...ay be installed A jumper wire is a temporary repair until a new harness assembly can be installed Use the following procedure to install an additional wire 1 Locate the faulty wire 2 Disconnect the affected connector 3 If fitted carefully roll back the seal between the con nector and the cable outer covering 4 Remove the pins from the connector of the affected wire using the appropriate removal to...

Page 1211: ...ss repair kit and install the pins into its connector 7 If possible attempt to run the new wire within the exist ing cable outer covering If this is not possible run the wire along the cable securing regularly with suitable ties With the wire correctly routed install the second terminal into its connector Replace the connector seal if removed 8 To ensure that the repair has been effective check fo...

Page 1212: ...RONT HITCH 40 Wiring harnesses Electrical schematic sheet 15 FRONT LOADER Hydrac 42 Wiring harnesses Electrical schematic sheet 16 FRONT LOADER Stoll 44 Wiring harnesses Electrical schematic sheet 17 HEATING VENTILATION and AIR CONDITIONING 46 Wiring harnesses Electrical schematic sheet 18 LIGHTING headlights side lights cab interior light 48 Wiring harnesses Electrical schematic sheet 19 RADIO an...

Page 1213: ... Wire connectors Component diagram 28 235 Wire connectors Component diagram 29 236 Wire connectors Component diagram 30 238 Wire connectors Component diagram 31 250 Wire connectors Component diagram 32 256 Wire connectors Component diagram 33 266 Wire connectors Component diagram 34 275 Wire connectors Component diagram 35 287 Wire connectors Component diagram 36 296 Wire connectors Component diag...

Page 1214: ... 93 420 Wire connectors Component diagram 94 430 Wire connectors Component diagram 95 445 Wire connectors Component diagram 96 454 Wire connectors Component diagram 97 464 Wire connectors Component diagram 98 474 Wire connectors Component diagram 99 478 Wiring harnesses Electrical schema Symbols 12 Wiring harnesses Electrical schematic sheet 01 STARTING CHARGING POWER DISTRIBUTION and FUSES 14 Wir...

Page 1215: ...47735452 03 07 2014 55 2 55 100 486 ...

Page 1216: ...Electrical systems 55 Engine control system 015 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 3 55 015 1 ...

Page 1217: ...Contents Electrical systems 55 Engine control system 015 FUNCTIONAL DATA Engine Control Unit ECU Electronic schema 4 Engine timing sensors Crankshaft sensor Overview 7 47735452 03 07 2014 55 3 55 015 2 ...

Page 1218: ...47735452 03 07 2014 55 3 55 015 3 ...

Page 1219: ... pressure sensor 10 Waste gate modulation solenoid 11 Fuel heater relay 12 Exhaust Gas Recirculation EGR Valve actuator 13 Throttle Valve Actuator TVA 14 Water in fuel sensor 15 Intake air pressure and temperature sensor 16 Engine oil pressure switch 17 Common rail pressure sensor 18 Engine coolant temperature sensor 19 Crankshaft sensor 20 Fuel temperature sensor 21 Camshaft sensor 22 Glow plug c...

Page 1220: ...Electrical systems Engine control system SS13A213 1 47735452 03 07 2014 55 3 55 015 5 ...

Page 1221: ...Electrical systems Engine control system 47735452 03 07 2014 55 3 55 015 6 ...

Page 1222: ... by the magnetic flow lines closing up through the openings of a tone wheel splined on the engine crankshaft The same signal is used to pilot the tachometer fitted on the vehicle instrument panel It is connected to the Electronic Control Unit pins 25C signal and 24C signal The third pin is for shielding The Sensor s resistance value is nearly 900 Ω 73092812 1 47735452 03 07 2014 55 3 55 015 7 ...

Page 1223: ...Index Electrical systems 55 Engine control system 015 Engine Control Unit ECU Electronic schema 4 Engine timing sensors Crankshaft sensor Overview 7 47735452 03 07 2014 55 3 55 015 8 ...

Page 1224: ...Electrical systems 55 Alternator 301 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 4 55 301 1 ...

Page 1225: ...Torque 3 General specification 3 FUNCTIONAL DATA Alternator Static description 4 Dynamic description 6 SERVICE Alternator Remove 120 A alternator 7 Install 120 A alternator 8 Remove 200 A alternator 9 Install 200 A alternator 10 Inspect 11 47735452 03 07 2014 55 4 55 301 2 ...

Page 1226: ...nator to engine mounting bracket 50 0 Nm 36 9 lb ft 50 0 Nm 36 9 lb ft Mounting bolt alternator to belt tensioner 45 0 Nm 33 2 lb ft Alternator General specification Alternator 120 A Iskra Alternator 200 A Letrika Polarity Negative ground Negative ground Nominal output voltage 14 V 14 V Nominal output current 120 A 200 A Maximum speed continuous 12000 RPM 15000 RPM Maximum speed short time max 15 ...

Page 1227: ...he 120 A alternator SS13A809 2 Course of the poly V belt with the 200 A alternator The belt tensioner type depends on the alternator type Because of the elastic poly V belt for both belt tensioner types is only a single setting option for the belt tensioning provided The alternators offer the following terminals SVIL13TR00173AB 3 SVIL13TR00172AB 4 Terminals of the 120 A alternator Iskra Terminal D...

Page 1228: ...2 5 1 Pulley 10 Terminal 2 Bearing 11 Gaskets 3 Cooling fan 12 Capacitor 4 Front support plate 13 Rear bearing 5 Stator 14 Brush holder 6 Rotor 15 Brushes 7 Rear support plate 16 Rubber seal 8 Rectifier 17 Retaining ring 9 Cover 18 Felt gasket 47735452 03 07 2014 55 4 55 301 5 ...

Page 1229: ...the gain of the magnetic field in the rotor along with an increase of the output current and the output voltage The output voltage continues to increase until it reaches the regulated voltage level of ap proximately 14 4 V reflected by the terminal D The charge indicator light is ON until the completion of the alternator excitation phase After the alternator excitation phase the charge indicator l...

Page 1230: ...dicator light 1 from the terminal D 2 Remove the retaining nut of the terminal B 3 Disconnect the cable for the battery charging 2 from the terminal B WLAPL4S55C305A 1 4 Remove the retaining nut 1 5 Remove the pivot bolt 2 the retaining nut and the two washers Remove the alternator SS13A812 2 Next operation Alternator Install 120 A alternator 55 301 47735452 03 07 2014 55 4 55 301 7 ...

Page 1231: ...bolt 2 with the retaining nut 3 Slightly tighten the retaining nut 1 SS13A812 1 4 Connect the cable for the charge indicator light 1 to the terminal D 5 Connect the cable for the battery charging 2 to the terminal B 6 Tighten the retaining nut of the terminal B to a torque between 7 5 8 0 Nm 5 5 5 9 lb ft WLAPL4S55C305A 2 7 Install the poly V belt Refer to Belt Install 120 A alternator 10 414 Next...

Page 1232: ...indicator light from the terminal D 2 2 Remove the retaining nut of the terminal B 1 3 Disconnect the cable for the battery charging from the terminal B 1 SS13A818 1 4 Remove the mounting bolt 1 5 Remove the pivot bolt 2 the retaining nut and the two washers Remove the alternator SS13A817 2 Next operation Alternator Install 200 A alternator 55 301 47735452 03 07 2014 55 4 55 301 9 ...

Page 1233: ...nting bolt 1 to a torque of 45 0 Nm 33 2 lb ft 4 Tighten the pivot bolt 2 with the retaining nut to a torque of 50 0 Nm 36 9 lb ft SS13A817 1 5 Connect the cable for the charge indicator light to the terminal D 2 6 Connect the cable for the battery charging to the termi nal B 1 7 Tighten the retaining nut of the terminal B 1 to a torque between 9 0 13 0 Nm 6 6 9 6 lb ft SS13A818 2 8 Install the po...

Page 1234: ...cuit voltage 55 302 Check the wiring of the alternator charging system for continuity Check if the appropriate connectors of the alternator charging system are connected and in good condition Inspection of the belt drive for the alternator There are two different belt tensioner types available for the tractor Refer to Alternator Static description 55 301 Because of the elastic poly V belt for both...

Page 1235: ...or General specification 3 Alternator Inspect 11 Alternator Install 120 A alternator 8 Alternator Install 200 A alternator 10 Alternator Remove 120 A alternator 7 Alternator Remove 200 A alternator 9 Alternator Static description 4 Alternator Torque 3 47735452 03 07 2014 55 4 55 301 12 ...

Page 1236: ...Electrical systems 55 Battery 302 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 5 55 302 1 ...

Page 1237: ...VICE Battery Electrical test General information 5 Disconnect 7 Connect 9 Remove 10 Install 12 DIAGNOSTIC Battery Testing Visual check 14 Testing Heavy load discharge test 15 Testing State of charge test specific gravity 15 Testing State of charge test open circuit voltage 16 Testing Charging overview 17 47735452 03 07 2014 55 5 55 302 2 ...

Page 1238: ... C 59 0 F Corrected specific gravity at 25 C 77 0 F Average battery voltage 100 1 295 1 287 12 60 V 75 1 253 1 246 12 40 V 50 1 217 1 210 12 20 V 25 1 177 1 170 12 00 V Discharged 1 137 1 130 11 80 V Temperature Efficiency of a fully charged battery 25 0 C 77 0 F 100 4 5 C 23 9 F 82 24 0 C 11 2 F 64 27 5 C 17 5 F 58 31 0 C 23 8 F 50 34 5 C 30 1 F 40 37 5 C 35 5 F 33 132 A h 960 CCA Slow charge pro...

Page 1239: ...voltage in the electrical system to supply the system when the required power exceeds the alternator output to supply the radio and the micro processor memories in quiescent state Each cell of the battery consists of positive and negative plates positioned alternatively one next to the other Each positive plate is separated from the adjacent negative plate by means of a porous insulating spacer If...

Page 1240: ...ve gas is produced To avoid sparks ensure that the charging system is switched OFF before you connect or disconnect the battery Sparks could ignite the gas Wash your hands after working on a battery There is a risk of poisoning due to the presence of lead and sulphuric acid in the battery cells It is recommended to charge the battery not below an ambient temperature of 20 C 68 F Maintenance of bat...

Page 1241: ...fully charged battery does not freeze until 65 C 85 F The battery electrolyte of a 50 charged battery freezes between 17 27 C 1 17 F The battery electrolyte of a fully discharged battery freezes between 3 11 C 27 12 F Excessively high boost charging and gassing also causes the separation of active materials from the battery grids State of charge of batteries To determine the state of charge of a b...

Page 1242: ...metal objects 4 Do not weld grind or smoke near a battery Failure to comply could result in death or serious injury W0011A The battery is located under the tool box on the left hand side of the tractor SS12G299 1 1 To gain access to the battery remove the tool box The tool box is fixed by a securing pin 1 which is located inside the tool box SS12G300 2 2 Unscrew the screws 2 and remove the battery...

Page 1243: ...ystems Battery 3 Disconnect the negative battery cable 3 from the bat tery terminal Position the negative battery cable to one side SS13A645 4 Next operation Battery Connect 55 302 47735452 03 07 2014 55 5 55 302 8 ...

Page 1244: ...battery Failure to comply could result in death or serious injury W0011A Prior operation Battery Disconnect 55 302 1 Connect the negative battery cable 3 to the battery terminal NOTICE Ensure that the battery cables are positioned so they do not become trapped or chafed on sharp edges SS13A645 1 2 Add the battery cover and tighten the screws 2 SS12G301 2 3 Place the tool box on the battery Fix the...

Page 1245: ...r serious injury W0011A CAUTION Heavy parts Machine batteries are extremely heavy Make sure the battery is supported safely during the removal process Failure to comply could result in minor or moderate injury C0050A The battery is located under the tool box on the left hand side of the tractor SS12G299 1 1 To gain access to the battery remove the tool box The tool box is fixed by a securing pin 1...

Page 1246: ...gative battery cable to one side 4 Disconnect the positive battery cable 4 from the bat tery terminal Position the positive battery cable to one side 5 Loosen the retaining screws 5 6 Carefully put the battery out of the carrier SS12N179 4 Next operation Battery Install 55 302 47735452 03 07 2014 55 5 55 302 11 ...

Page 1247: ...are extremely heavy Make sure the battery is supported safely during the removal process Failure to comply could result in minor or moderate injury C0050A Prior operation Battery Remove 55 302 1 Carefully put the battery into the carrier 2 Connect the positive battery cable 4 to the battery terminal 3 Connect the negative battery cable 3 to the battery terminal 4 Tighten the retaining screws 5 NOT...

Page 1248: ...Electrical systems Battery 6 Place the tool box on the battery Fix the tool box with the securing pin 1 inside the tool box SS12G300 3 47735452 03 07 2014 55 5 55 302 13 ...

Page 1249: ...as necessary Clean and tighten the connections to the battery terminals Clean the battery terminals using warm water and sodium bicarbonate baking soda Use a wire brush to remove heavy corrosion Dry the battery Continue to step 3 3 Check Check if the battery fixing is loose Result The battery fixing is okay Action Continue to step 4 Result The battery fixing is loose Action Tighten the battery fix...

Page 1250: ...e heavy load tester Adjust the discharge current to a rate equal to three times the Ampere hour Ah rating or half of the cold cranking ampere rating CCA of the battery Then disconnect the heavy load tester and then let the battery rest for 5 min Check Perform the heavy load discharge test Apply the heavy load tester to the battery for no more than 15 s Note the voltage reading during the test Resu...

Page 1251: ...to the positive terminal Adjust the hydrometer readings for any temperature variations 0 004 specific gravity for every 5 5 C 41 9 F related to the calibration temperature Result The variance of the specific gravity between two cells is below 0 025 Action Refer to the specific gravity table in Battery General specifica tion 55 302 The corrected spe cific gravity value gives informa tion about the ...

Page 1252: ...lt in death or serious injury W0011A NOTE It is recommended to charge the battery not below an ambient temperature of 20 C 68 0 F N Test Point Expected Result Other Result Possible Cause 1 Check Before charging the battery visually check the battery Refer to Battery Testing Visual check 55 302 Result The battery is ready for charging Action Continue to step 2 Result The battery is defective Action...

Page 1253: ...battery Use the slow charge program Result The charging of the battery was successful Action Perform the heavy load discharge test Refer to Battery Test ing Heavy load discharge test 55 302 Result The charging of the battery was not successful Action Replace the battery 47735452 03 07 2014 55 5 55 302 18 ...

Page 1254: ...cification 3 Battery Install 12 Battery Remove 10 Battery Static description 4 Battery Testing Charging overview 17 Battery Testing Heavy load discharge test 15 Battery Testing State of charge test open circuit voltage 16 Battery Testing State of charge test specific gravity 15 Battery Testing Visual check 14 47735452 03 07 2014 55 5 55 302 19 ...

Page 1255: ...47735452 03 07 2014 55 5 55 302 20 ...

Page 1256: ...Electrical systems 55 Cold start aid 202 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 6 55 202 1 ...

Page 1257: ...Contents Electrical systems 55 Cold start aid 202 FUNCTIONAL DATA Glow plug system Overview 3 47735452 03 07 2014 55 6 55 202 2 ...

Page 1258: ...ow plug is electrically energized its heated portion reaches a sur face temperature of more than 1000 C 1832 F within a few seconds The air fuel spray generated by the injection ignites close to the glow plug and initiates combustion Specifications Protrusion length 30 4 mm 0 25 mm Diameter of heating element 4 mm 0 1 mm Heat up time to 850 C 1562 F Less than 5 s Temperature T60 950 1010 C 1742 18...

Page 1259: ...Index Electrical systems 55 Cold start aid 202 Glow plug system Overview 3 47735452 03 07 2014 55 6 55 202 4 ...

Page 1260: ...Electrical systems 55 Fuel tank system 011 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 7 55 011 1 ...

Page 1261: ...Contents Electrical systems 55 Fuel tank system 011 FUNCTIONAL DATA Fuel level sensor Overview 3 SERVICE Fuel level sensor Replace 4 47735452 03 07 2014 55 7 55 011 2 ...

Page 1262: ...B 024 The fuel level sensor 1 is located in the fuel tank SVIL13TR00913AC 1 SS13K026 2 Specifications Pin 1 Ground Pin 2 Signal Maximum current 70 mA Resistance test values full fuel tank 20 5 Ω 2 half full fuel tank 160 Ω 4 empty fuel tank 276 Ω 5 47735452 03 07 2014 55 7 55 011 3 ...

Page 1263: ...tank Remove 10 216 1 Remove the four bolts 1 2 Remove the fuel tank sensor SVIL13TR00913AB 1 3 Install the fuel tank sensor with a new ring seal 1 SVIL13TR00912AB 2 4 Install the four bolts 1 SVIL13TR00913AB 3 Next operation Install the fuel tank See Fuel tank Install 10 216 47735452 03 07 2014 55 7 55 011 4 ...

Page 1264: ...Index Electrical systems 55 Fuel tank system 011 Fuel level sensor Overview 3 Fuel level sensor Replace 4 47735452 03 07 2014 55 7 55 011 5 ...

Page 1265: ...47735452 03 07 2014 55 7 55 011 6 ...

Page 1266: ...Electrical systems 55 Engine intake and exhaust system 014 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 8 55 014 1 ...

Page 1267: ...Contents Electrical systems 55 Engine intake and exhaust system 014 FUNCTIONAL DATA Intake air pressure and temperature sensor Overview 3 47735452 03 07 2014 55 8 55 014 2 ...

Page 1268: ...tem Intake air pressure and temperature sensor Overview 73092811 1 The air pressure temperature sensor located on the intake manifold is used to measure intake manifold pressure and temperature after the turbocharger 47735452 03 07 2014 55 8 55 014 3 ...

Page 1269: ...Index Electrical systems 55 Engine intake and exhaust system 014 Intake air pressure and temperature sensor Overview 3 47735452 03 07 2014 55 8 55 014 4 ...

Page 1270: ...Electrical systems 55 Engine cooling system 012 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 9 55 012 1 ...

Page 1271: ...Contents Electrical systems 55 Engine cooling system 012 FUNCTIONAL DATA Engine coolant temperature sensor Overview 3 47735452 03 07 2014 55 9 55 012 2 ...

Page 1272: ...ications Voltage 6 28 V Working temperature range Connector s side 40 130 C 40 266 F Engine side 40 140 C 40 284 F The coolant temperature sensor measures the temperature of the coolant circulating through the engine The data is then sent to the Engine Control Unit ECU 47735452 03 07 2014 55 9 55 012 3 ...

Page 1273: ...Index Electrical systems 55 Engine cooling system 012 Engine coolant temperature sensor Overview 3 47735452 03 07 2014 55 9 55 012 4 ...

Page 1274: ...Electrical systems 55 Engine oil system 013 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 10 55 013 1 ...

Page 1275: ...Contents Electrical systems 55 Engine oil system 013 FUNCTIONAL DATA Engine oil pressure sensor and switch Overview 3 47735452 03 07 2014 55 10 55 013 2 ...

Page 1276: ...or and switch Overview 73092809 1 Specifications Contact closure with decreasing pressure 0 2 bar 3 psi Contact opening with increasing pressure 0 9 bar 13 psi The oil pressure sensor is located on the top of the oil filter base 47735452 03 07 2014 55 10 55 013 3 ...

Page 1277: ...Index Electrical systems 55 Engine oil system 013 Engine oil pressure sensor and switch Overview 3 47735452 03 07 2014 55 10 55 013 4 ...

Page 1278: ...Electrical systems 55 Electronic modules 640 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 11 55 640 1 ...

Page 1279: ...er diagnostic 49 Instrument control unit HB Display stored fault codes 51 Instrument control unit HC Clear all stored fault codes 53 Instrument control unit HF View controller hardware information 55 Central Control Unit CCU H1 Calibration procedures 57 Central Control Unit CCU H2 View stored calibration values 62 Central Control Unit CCU H3 Configurations and options 64 Central Control Unit CCU H...

Page 1280: ...92 Central Control Unit CCU HJ Electronic hydraulic remote control valve number programming 94 ISO bus interface controller H4 View software revision level 100 ISO bus interface controller HF View controller hardware information 101 47735452 03 07 2014 55 11 55 640 3 ...

Page 1281: ...el Drive 4WD Differential Lock Electronic Parking Brake Rear Electro Hydraulic Remote valve Front Electronic Hydraulic Remote valve TC Transmission Control Unit TCU Transmission Four Wheel Drive 4WD Differential Lock Rear Power Take Off PTO ZE Analog Digital Instrument Cluster ADIC Analog Digital Instrument Cluster OA Isobus interface controller TECU Isobus interface controller INTRODUCTION The H ...

Page 1282: ...rammable Read Only Memory EEPROM The Dot Matrix Display DMD will show HH MENU to indicate that the HH Menu has been activated SS12N537 3 To navigate through the HH Menu use the two service switches associated to two double momentary rocker switches The two service switches are placed near the steering wheel 1 HOME switch press this switch to close or cancel the setting and programming modes withou...

Page 1283: ... 4 By pressing DOWN or UP rocker switches the DMD will show the identifier code of the current unit listed above Arrows on the screen indicate that there are other selections available at the same level SS12N539 5 47735452 03 07 2014 55 11 55 640 6 ...

Page 1284: ...s been done press the ENTER switch At this point the visualization on the DMD will change to one of the following 1 The HH Menu for this unit is in the diagnostic mode 2 The HH Menu for this unit cannot be displayed SS12N540 6 47735452 03 07 2014 55 11 55 640 7 ...

Page 1285: ...ne subsystem that uses this menu 4 Two arrows will be displayed the left and right arrows move to another H Menu When the downward arrow is missing there is no further subsystem in this menu SS12N541 7 The table below shows functions performed by each H Menu and the menus applicable to each controller NOTE Not all H Menus could be available on every controller If a controller does not have a parti...

Page 1286: ... x HF View hardware version information x x x x HJ EHR valve number programming x Submenu navigation procedure Press the ENTER switch to access the submenu The display shows the subsystems that this HH Menu has You can use the UP or DOWN switches to scroll between the available subsystems for this level SS12N542 8 47735452 03 07 2014 55 11 55 640 9 ...

Page 1287: ...k Four Wheel Drive 4WD Rear Power Take Off PTO Front Power Take Off PTO Electronic parking brake Press the ENTER switch to access the channels The display shows the channel level 1 that this subsystem uses Use the UP or DOWN switches to scroll between the available channel numbers NOTE To return back to the controller select screen and press the HOME switch again SS12N550 9 47735452 03 07 2014 55 ...

Page 1288: ...and the memories and to man age the various signals going into and out of the processor The software is designed to operate in a different way for every module and is called functional code 1B0O2004061123 2 A serial data link is a kind of communication where data is sent along a single wire so the information regarding different functions of the same processor are sent to the instrument cluster in...

Page 1289: ...procedure In the fault finding procedure the connector pin and wire color are shown as X 095 pin 17 Y 3024 This is broken down as follows X 095 Connector number Y or YE Wire color 3024 Circuit reference All tests are carried out on the harness side of the connector unless otherwise stated Refer to the relevant chapter for complete wiring diagrams and how to use them Where the fault finding procedu...

Page 1290: ...levers are in NEUTRAL position U67 Invalid Power Take Off PTO signal The PTO sensor signal is invalid U90 No Power Take Off PTO rotation detected No PTO speed during the PTO calibration U151 Invalid system pressure System pressure 14 bar 203 psi U167 Clutch pedal actuated Clutch pedal is not in rest position U168 Clutch pedal adjustment upper limit Clutch pedal adjustment is 4 1 V U169 Clutch peda...

Page 1291: ... 8 V reference voltage for draft pin sensors voltage too high CCU 1021 Hitch sensitivity control potentiometer signal too low CCU 1022 Hitch sensitivity control potentiometer signal too high CCU 1023 Hitch electronic control panel disconnected CCU 1024 Hitch position sensor not calibrated CCU 1025 Hitch position control potentiometer signal too low CCU 1026 Hitch position control potentiometer sig...

Page 1292: ...oid valve short circuit to battery TCU 2353 Clutch B solenoid valve short circuit to battery TCU 2354 Clutch C solenoid valve short circuit to battery TCU 2355 Clutch D solenoid valve short circuit to battery TCU 2357 Clutch F solenoid valve short circuit to battery TCU 2358 Clutch G solenoid valve short circuit to battery TCU 2362 Clutch A solenoid valve invalid contact pressure calibration data ...

Page 1293: ...om CCU TCU 2959 State change plausibility signal stays high too long TCU 2960 State change plausibility signal plausibility fault TCU 2961 CAN Bus message timeout message from CCU TCU 2962 CAN Bus signal fault engine torque EEC1 from ECU TCU 2963 CAN Bus signal fault engine speed EEC1 from ECU TCU 2964 CAN Bus signal fault requested torque EEC1 from ECU TCU 2965 CAN Bus message timeout ADIC1 from ...

Page 1294: ...l too low ECU 3019 Intake air pressure and temperature sensor pressure signal too high ECU 3024 Air pressure sensor signal too high ECU 3025 Air pressure sensor signal too low ECU 3027 Engine oil pressure switch signal not plausible ECU 3037 Intake air pressure and temperature sensor pressure signal too low ECU 3038 Constant engine speed selector switch signals not plausible ECU 3051 ECU supply vo...

Page 1295: ...OM write operation fault ECU 3241 EEPROM calibrated parameters cannot be read ECU 3242 Internal failure software reset occurred ECU 3243 Internal failure software reset occurred ECU 3244 Internal failure software reset occurred ECU 3245 Internal check internal communication fault ECU 3252 Internal check internal communication fault ECU 3253 Analog digital converter reference voltage too high ECU 3...

Page 1296: ...n sensor signal too high ECU 3422 Fuel filter restriction sensor signal too low ECU 3423 Fuel filter restriction sensor implausible signal ECU 3424 Fuel filter restriction sensor filter clogged ECU 3425 Turbocharger boost pressure deviation too high at intake air pressure and temperature sensor ECU 3426 Diesel Particulate Filter DPF level 1 reached ECU 3427 Diesel Particulate Filter DPF low flow r...

Page 1297: ...plug control module short circuit to battery at power stage ECU 3694 Glow plug control module short circuit to ground at power stage ECU 3699 EEPROM correction values for rail pressure regulation are inaccessible ECU 3702 Injection control failed engine start detected ECU 3703 Injection control rail pressure too low ECU 3704 Injector adjustment invalid adjustment value programming for injector 2 E...

Page 1298: ...lay ECU early opening fault ECU 3766 Differential pressure sensor differential pressure value too high ECU 3767 Internal check faults in query response communication ECU 3768 Internal check internal communication fault due to under voltage detection ECU 3769 Internal check internal communication fault due to over voltage detection ECU 3770 Internal check internal communication fault ECU 3773 Turbo...

Page 1299: ...energizing time too low ECU 3851 Injector cylinder 4 energizing time too low ECU 3852 Lambda sensor insufficient heater performance ECU 3870 CAN Bus message timeout BC2EDC1 from ADIC ECU 3899 Engine protection engine temperature exceeded prewarning level ECU 3900 Engine protection engine temperature exceeded warning level ECU 3906 Injection control number of injections limited by quantity balance ...

Page 1300: ...too low CCU Electro Hydraulic Remote EHR valves for front implements Fault code Description Control unit 4500 Electro Hydraulic Remote valve EHR front 1 no control message received CCU 4501 Electro Hydraulic Remote valve EHR front 1 control message not plausible CCU 4502 Electro Hydraulic Remote valve EHR front 1 EEPROM fault CCU 4503 Electro Hydraulic Remote valve EHR front 1 switched to failsafe...

Page 1301: ... Power Take Off PTO fender switches short circuit to ground or open circuit CCU 5035 Rear Power Take Off PTO fender switches short circuit to battery CCU 5037 Rear Power Take Off PTO ON OFF switch normally open switch fault CCU 5043 Rear Power Take Off PTO fender switches stuck on fault CCU 5044 Power Take Off PTO speed sensor rear short circuit to ground TCU 5098 Rear Power Take Off PTO fender sw...

Page 1302: ...too high ADIC 14016 5 V reference voltage too low ADIC 14021 Cranking line short circuit to battery ADIC 14022 Cranking line short circuit to ground ADIC 14051 Fuel level sensor short circuit to supply voltage or open circuit ADIC 14052 Fuel level sensor short circuit to ground ADIC 14058 Seat switch closed too long ADIC 14061 Air brake pressure sensor short circuit to supply voltage or open circu...

Page 1303: ...erlock 6 Start relay 7 Air brake pressure sensor 8 Fuel level sensor 9 Implement signal socket ISO 11786 10 Diagnostic socket CAN bus 1 11 Work light switch panel 12 Hand throttle sensor signal 1 hand throttle signal 2 auto shift functionality 13 Alternator 14 Flasher unit 15 Hand brake position switch 16 Hydraulic trailer brake relay 17 Sensor ground 1 18 Sensor ground 2 19 Chassis ground 20 Powe...

Page 1304: ...Electrical systems Electronic modules SS13A211 1 47735452 03 07 2014 55 11 55 640 27 ...

Page 1305: ...oid valve and lower solenoid valve EDC 8 EDC indicator light panel 9 Electro Hydraulic Remote EHR valve control 10 Multicontroller EHR valve control and constant engine speed functionality 11 Remote valve encoder 12 Front loader relay valve 1 and front loader relay valve 2 13 Backup alarm buzzer relay 14 Rear Power Take Off PTO control 15 Front Power Take Off PTO control 16 Four Wheel Drive 4WD co...

Page 1306: ...Electrical systems Electronic modules SS13K125 1 47735452 03 07 2014 55 11 55 640 29 ...

Page 1307: ...Electrical systems Electronic modules 47735452 03 07 2014 55 11 55 640 30 ...

Page 1308: ...t codes management Cab selection Air brake Front Power Take Off PTO Power Take Off PTO overspeed protection NOTE This configuration option is removed from the H3 menu with the software update 2 0 0 0 With introduction of software 2 0 0 0 the setting of the Power Take Off PTO over speed protection is only possible with the Electronic Service Tool EST Factory setting is YES active Electronic Front H...

Page 1309: ...Electrical systems Electronic modules SS12N559 1 47735452 03 07 2014 55 11 55 640 32 ...

Page 1310: ...ault setting ECR Error Code Reduction displays only criti cal errors 4 Hold down the UP or DOWN switch for 1 s The cluster will beep and the setting is stored 5 Press HOME switch to go back to the H Menu SS12N560 2 WITH OR LESS CABINE This section is used to describe the procedure that al lows the technician to set up the cab options 1 Enter the mode using the diagnostic test plug spe cial tool 38...

Page 1311: ...he mode using the diagnostic test plug spe cial tool 380000843 and navigate to ZE controller H3 menu Front Power Take Off PTO option See Electronic module Configure HH Menu overview 55 640 Press the ENTER switch The DMD displays the Front Power Take Off PTO options and an arrow The arrow indicates the option which is currently set 2 Use the UP or DOWN switch to move the arrow to the required setti...

Page 1312: ...TO 1170 RPM The flashing will continue as long as the over speeding is present After the speed is decreas ing 540 PTO 630 RPM or 1000 PTO 1170 RPM the light will go back to constant illumination Power Take Off PTO over speed protection setting YES When the Power Take Off PTO shaft speed has reached the selected speed plus 17 540 PTO 630 RPM or 1000 PTO 1170 RPM The engine speed is limited it is im...

Page 1313: ... temperature is below 3 C and switched off above 5 C SS12N566 8 ELECTRONIC DRAFT CONTROL EDC OPTION This section is used to describe the procedure that al lows the technician to use the visualization of the rear hitch position to show if it is selected or not 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 and navigate to ZE controller H3 menu rear hitch option See Electron...

Page 1314: ... back to the H Menu Option NO the engine will never be requested to shut down Option YES1 always engine shutdown the engine will always be requested to shut down if at least one of the following conditions is detected Engine oil pressure is too low If the operator is present or the tractor is not moving shut down in 30 s If the operator is not present and the tractor is not moving shut down in 5 s...

Page 1315: ...or is not moving shut down in 5 s Engine coolant temperature is too high Driveline oil temperature is too high If the operator is not present and the tractor is not moving shut down in 5 s Driveline oil pressure is too low If the operator is not present and the tractor is not moving shut down in 5 s Hydraulic oil temperature is too high If the operator is not present and the tractor is not moving ...

Page 1316: ...following conditions are met The operator is not present The transmission is in neutral position and the clutch released Vehicle speed 0 km h 0 mph Both hand and foot throttle at minimum position low idle request The actual engine percentage torque is between 18 and 20 in order to take into account hy draulic load fan request alternator The CRPM is not activated The coolant temperature is between ...

Page 1317: ...al Instrument Cluster ADIC controller identification ZE This menu displays the software version of the ADIC unit SS12N570 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the ZE controller H4 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 40 ...

Page 1318: ...version SS12N571 2 3 The first 1 set of 4 digits indicates the software iden tifier The second 2 and third 3 set of 4 digits dis played define the release version of the application software SS12N595 3 4 At the end of the routine the display returns to H4 It is possible to start with the ENTER switch the routine again or navigate further to the H Menus 47735452 03 07 2014 55 11 55 640 41 ...

Page 1319: ...t Cluster ADIC controller identification ZE This menu displays a designated code when a switch tran sition is detected SS12N573 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the ZE controller H5 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 42 ...

Page 1320: ...throttle switch 2 is open or closed The battery isolator switch 3 is open or closed SS12N575 3 Name Channel Connector and Pin number Hand brake d11 X460 8 Foot throttle switch d60 X450 7 Battery isolator input d61 X460 2 Main high beam light d66 X460 6 Side lights d67 X460 19 Brakes not latched d68 X450 9 Turn left hand indicator d70 X460 9 Turn right hand indicator d71 X460 10 Trailer brake d72 X...

Page 1321: ...modules Name Channel Connector and Pin number Display navigation UP d132 X450 23 Display navigation DOWN d133 X450 22 At the end of the switches check it is required to key OFF to exit the H5 menu 47735452 03 07 2014 55 11 55 640 44 ...

Page 1322: ...tained even if there is no power to the controller for example the battery is dis connected There are two options available CLEAR NET CONFIG and CLEAR SETTINGS CLEAR NET CONFIG is used to erase the stored network configuration This option clears the current configuration stored in the instrument cluster and rebuild the configura tion at the next key ON This should be used if the cluster has been c...

Page 1323: ...ronic modules SS12N576 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the ZE controller H8 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 46 ...

Page 1324: ...played to indicate that the EEPROM has been cleared SS12N579 4 NOTE If the DOWN switch is released before the countdown finishes the procedure will be aborted NOTE The CLEAR NET CONFIG procedure is carried out in the same way as CLEAR SETTINGS 6 It is not possible to continue through the H Menus after a H8 procedure The only possible action is to turn the ignition switch OFF to allow the reset val...

Page 1325: ...ter YES Rear Electronic Draft Control EDC position visualization YES Engine shutdown YES2 Low idle engine speed YES Unit of measurement Metric Area worked 0 Odometer 0 Dimming 50 NOTE After using the H8 menu all H3 configurations are on default setting See Electronic module Instrument control unit H3 Configurations and options 55 640 47735452 03 07 2014 55 11 55 640 48 ...

Page 1326: ...oid current circuits If an intermittent fault is detected the operator can locate the fault through wiggling the related wiring and simultane ously watching the display for sudden changes in values NOTE The vehicle may be driven while working in this menu SS12N580 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the ZE controller H9 menu See Electronic module C...

Page 1327: ...re the displayed value with the typical reading shown in the table below SS12N582 3 Name Channel Connector Pin number Typical reading 5 V reference 1 ch5 X460 1 4500 5500 mV 5 V reference 2 ch6 X460 14 4500 5500 mV Foot throttle position sensor ch8 X450 5 250 4500 mV Permanent battery power supply ch10 X460 20 9000 16000 mV Trailer brake pressure sensor ch24 X377 5 376 4536 mV Fuel level sensor ch...

Page 1328: ...sed to display the fault codes from the engine controller and the ADIC controller which have been stored in EEPROM of the ADIC NOTE The vehicle may be driven while working in this menu SS12N583 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the ZE controller HB menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 51 ...

Page 1329: ...e first occurrence LAST Absolute hour of the last occurrence CONT Number of occurrences of the fault Press the UP or DOWN switch to scroll between the fault codes SS12N584 2 SS12N585 3 3 Press the HOME switch to exit the menu NOTE If you would like to erase the fault codes see HC menu See Electronic module Instrument control unit HC Clear all stored fault codes 55 640 47735452 03 07 2014 55 11 55 ...

Page 1330: ...r ADIC controller identification ZE This menu is used to delete all fault codes which have been stored in EEPROM of the control unit SS12N586 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the ZE controller HC menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 53 ...

Page 1331: ...5 to 1 EE will be displayed to indicate that the stored fault codes have been deleted 4 It is not possible to continue through the H Menus after a HC procedure The only possible action is to turn the ignition switch OFF to allow the reset values to be stored NOTE If the DOWN switch is released before the count down finishes the procedure will return and the DMD dis plays F CL SS12N588 3 47735452 0...

Page 1332: ...s used to show a sequence of numbers repre senting the hardware identifier the hardware version and in some cases the hardware serial number which are stored in EEPROM of the control unit SS12N589 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the ZE controller HF menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 55...

Page 1333: ...sequence of numbers representing the hardware version and hardware serial number 0790 Hardware identifier ZE 0100 Release number of the unit hardware 0000 Release number of the unit hardware 0000 Unit serial number 0000 Unit serial number 5336 Unit serial number _ _ _ _ Finished SS12N598 3 4 Press the HOME switch to exit the menu 47735452 03 07 2014 55 11 55 640 56 ...

Page 1334: ...ntroller identification RA This sections explains the calibration procedure for the Electronic Draft Control EDC EDC position sensor calibration EDC valve calibration NOTE Before the EDC valve calibration is performed it is important that the EDC position sensor has been calibrated first SS12N823 1 47735452 03 07 2014 55 11 55 640 57 ...

Page 1335: ...ly counterclockwise at mini mum value SS12N870 3 3 Hold down the raise switch 1 on the Multicontroller and start the engine Release the raise switch when the EDC status light 2 starts flashing there is a 10 s window in which the raise switch must be released This causes the clearing of the calibrations for top and bottom of the hitch travel and minimum and maximum for the position control potentio...

Page 1336: ...ally during calibration Park on a flat surface engage the parking brake and be sure that the area around the machine is clear before starting the calibration process Failure to comply could result in death or serious injury W0300A NOTE This procedure is required when either the new EDC valves or the Central Control Unit CCU are fitted or if the previous calibration has been erased by using the H8 ...

Page 1337: ... symbol See Electronic module Configure HH Menu overview 55 640 Quick entry Hold down the lower switch 1 on the Multicontroller and start the engine SS12N830 9 12 The system to be calibrated will be shown on the Dot Matrix Display DMD and CAL will be displayed in the upper side of the display SS12N831 10 13 Set with the hand throttle potentiometer the engine RPM to 1200 RPM 100 The engine speed mu...

Page 1338: ... 3 min Each raising and lowering is accompanied by a count on the display from 0 to 2 SS12N833 12 16 The calibration is complete when the display indicates END 17 Switch OFF to store the calibration values NOTE There are no U codes defined for the EDC calibration procedure However the fault code 1068 Electronic Draft Control EDC calibration fault 55 640 may be displayed during the procedure 477354...

Page 1339: ...ler identification RA This section is used to view the Electronic Draft Control EDC valve calibration values currently stored in the CCU SS12N822 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the RA controller H2 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 62 ...

Page 1340: ...lay a value will be displayed Com pare the displayed value with the typical reading shown in the table below NOTE If the value 50 is displayed for both solenoid valves then the EDC valve is not calibrated SS12N821 3 Channel Item Calibration value 1 Raise solenoid calibration valve 20 80 mA 2 Lower solenoid calibration valve 20 80 mA 4 Press the HOME switch to exit the menu 47735452 03 07 2014 55 1...

Page 1341: ...entification RA The table below displays the functions and the belonging symbols for this submenu Function Icon Electronic Draft Control EDC Electronic parking brake Front Power Take Off PTO Differential lock Rear Power Take Off PTO Front Electro Hydraulic Remote valves EHR Rear Electro Hydraulic Remote valves EHR 47735452 03 07 2014 55 11 55 640 64 ...

Page 1342: ...Electrical systems Electronic modules SS12N815 1 NOTE After using the H8 menu all configurations are on default settings 47735452 03 07 2014 55 11 55 640 65 ...

Page 1343: ...ggle the settings and indicate which pump option is selected Press the UP or DOWN switch for 1 s The cluster will beep and then the setting is stored 2 Press the HOME switch to go back to the H Menu NOTE The default setting for this option is def If def is displayed then this channel must be used to select the appropriate configuration Otherwise the fault code 1070 will be shown SS12N834 3 Hydraul...

Page 1344: ...ilable with the electronic parking brake functionalities 1 Enter the mode using the diagnostic test plug special tool 380000843 Navigate to the RA controller H3 menu See Electronic module Configure HH Menu overview 55 640 2 Select the symbol electronic parking brake option 3 Press the ENTER switch The Dot Matrix Display DMD displays on the top the letters ch _ 1 4 Use the UP or DOWN switch to sele...

Page 1345: ...tion is enabled or disabled 1 Use the UP or DOWN switch to select the required setting YES the front PTO is enabled NO the front PTO is disabled default setting 2 Hold down the UP or DOWN switch for 1 s The cluster will beep and then the setting is stored 3 Press the HOME switch to go back to the H Menu SS12N839 9 DIFFERENTIAL LOCK AND FOUR WHEEL DRIVE 4WD This section is used to allow the service...

Page 1346: ...ed 0 0 km h 0 mph 1 1 6 km h 1 0 mph 2 3 2 km h 2 0 mph 3 4 8 km h 3 0 mph 4 6 4 km h 4 0 mph 2 Hold down the UP or DOWN switch for 1 s The cluster will beep and then the setting is stored 3 Press the HOME switch to go back to the H Menu Channel 5 Enable or disable the front differential lock In this channel you can actuate the rear differential lock and the front differential lock together or sep...

Page 1347: ... automatic Power Take OFF PTO enabling option is enabled or disabled 1 Use the UP or DOWN switch to select the required setting YES the automatic PTO is enabled NO the automatic PTO is disabled default set ting 2 Hold down the UP or DOWN switch for 1 s The cluster will beep and then the setting is stored 3 Press the HOME switch to go back to the H Menu SS12N845 15 Channel 2 Rear Power Take Off PTO...

Page 1348: ...is disabled automatic detection 2 Hold down the UP or DOWN switch for 1 s The cluster will beep and then the setting is stored 3 Press the HOME switch to go back to the H Menu SS12N847 18 Channel 2 Front loader Electronic Front Hitch EFH none selection This channel is used to select whether the front EHR valves are used in conjunction with the EFH or the front loader 1 Use the UP or DOWN switch to...

Page 1349: ...h for 1 s The cluster will beep and then the setting is stored 3 Press the HOME switch to go back to the H Menu NOTE In channel 4 the valve numbers 3 and 4 are also visible but not available SS12N850 21 REAR ELECTRO HYDRAULIC REMOTE VALVES EHR This section is used to allow the service technician to set up any options or configurations available with the rear EHR control system 1 Enter the mode usi...

Page 1350: ...hen the unit is new or the H8 procedure is completed an automatic detection for the number of remotes is used If at any time the number of fitted remote valves needs to be changed then this setup channel is used After the selection of channel 4 the current number of remote valves stored is displayed 3 or 4 1 Use the UP or DOWN switch to select the required setting 3 4 2 Hold down the UP or DOWN sw...

Page 1351: ...ral Control Unit CCU controller identification RA This menu displays the software version of the CCU unit SS12N855 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the RA controller H4 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 74 ...

Page 1352: ...version SS12N856 2 3 The first 1 set of 4 digits indicates the software iden tifier The second 2 and third 3 set of 4 digits dis played define the release version of the application software SS12N857 3 4 At the end of the routine the display returns to H4 It is possible to start with the ENTER switch the routine again or navigate further to the H Menus 47735452 03 07 2014 55 11 55 640 75 ...

Page 1353: ...nit CCU controller identification RA This menu displays a designated code when a switch tran sition is detected SS12N812 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the RA controller H5 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 76 ...

Page 1354: ...ower switch d1 X210 30 Fender Electronic Draft Control EDC raise switch d2 X210 29 Crank switch d8 X230 14 Hand brake d11 X240 24 Left brake switch d12 X210 22 Right brake switch d13 X210 23 Second function switch Multicontroller d19 X230 17 Air conditioning switch d31 X230 25 Radar presence signal d33 X210 19 Manual differential lock switch d38 X240 31 Automatic differential lock switch d39 X240 ...

Page 1355: ...ck switch 1 black d153 CAN Joystick switch 2 yellow d154 CAN Joystick switch 3 green d155 CAN Electro Hydraulic Remote valve EHR encoder enter switch d159 X210 01 Hydraulic master switch d164 X230 3 Electro Hydraulic Remote valve EHR float control switch d165 X210 24 Electro Hydraulic Remote valve EHR extended Multicontroller switch d178 X230 19 Electro Hydraulic Remote valve EHR retract Multicont...

Page 1356: ...all calibration values and fault codes are stored This memory is retained even if there is no power to the controller for example the battery is dis connected The table below displays the functions and the belonging symbols for this submenu Function Icon Electronic Draft Control EDC Rear Electro Hydraulic Remote valve EHR Front Electro Hydraulic Remote valve EHR Differential lock NOTE The differen...

Page 1357: ...ronic modules SS12N896 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the RA controller H8 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 80 ...

Page 1358: ... 3 4 Press the ENTER switch to access the desired pro gram 5 Press the DOWN switch to confirm the resetting of the EEPROM The DMD will countdown from 5 to 1 Then EE will be displayed to indicate that the EEPROM has been cleared NOTE If the DOWN switch is released before the count down finishes the procedure will be aborted SS12N898 4 6 It is not possible to continue through the H Menus after a H8 ...

Page 1359: ...rrent circuits If an intermittent fault is detected the operator can locate the fault through wiggling the related wiring and simultane ously watching the display for sudden changes in values NOTE The vehicle may be driven while working in this menu SS12N871 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the RA controller H9 menu See Electronic module Configu...

Page 1360: ...it potentiometer c35 X210 5 400 4600 mV Sensitivity control potentiometer c36 X210 6 400 4600 mV Maximal slip control potentiometer c37 X210 7 570 4430 mV Draft control potentiometer c40 X210 8 400 4600 mV Rockshaft position sensor c91 X210 2 125 4640 mV Joystick X position c97 CAN 0 100 Joystick Y position c98 CAN 0 100 EDC raiser solenoid valve current c121 X220 4 0 3350 mA EDC lower solenoid va...

Page 1361: ...X200 8 9000 16000 mV 12VF c204 X200 2 X200 3 9000 16000 mV 12VH c207 X200 20 9000 16000 mV 12VT c213 X240 34 9000 16000 mV 8 V sensor supply c216 X210 25 7000 9000 mV 5 V sensor supply c217 X210 17 4200 5800 mV Definition 12VD Permanent battery power supply 12VF Switched battery power supply 12VH Switched battery power supply 12VT Switched battery power supply 4 Press the HOME switch to exit the m...

Page 1362: ...controller which have been stored in EEPROM of the CCU NOTE The vehicle may be driven while working in this menu The table below displays the functions and the belonging symbols for this submenu Function Icon Electronic Draft Control EDC option Electronic parking brake Front Power Take Off PTO Differential lock Rear Power Take Off PTO Front Electro Hydraulic Remote valves EHR Rear Electro Hydrauli...

Page 1363: ...Electrical systems Electronic modules SS12N866 1 47735452 03 07 2014 55 11 55 640 86 ...

Page 1364: ... of the last occurrence 14 Number of occurrences of the fault 1027 Fault code number SS12N863 3 Press the UP or DOWN switch to scroll between the stored fault codes Example second stored fault code image 4 1014 Fault code number 16 Absolute hour of the first occurrence 20 Absolute hour of the last occurrence 4 Number of occurrences of the fault 1014 Fault code number SS12N865 4 NOTE Up to 10 fault...

Page 1365: ... controller identification RA This menu is used to delete all fault codes which have been stored in EEPROM of the control unit SS12N599 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the RA controller HC menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 88 ...

Page 1366: ... 1 EE will be displayed to indicate that the stored fault codes have been deleted NOTE If the DOWN switch is released before the count down finishes the procedure will return and the DMD dis plays F CL SS12N878 3 4 It is not possible to continue through the H Menus after a HC procedure The only possible action is to turn the ignition switch OFF to allow the reset values to be stored 47735452 03 07...

Page 1367: ...RA This H Menu level is used by the service technician to verify the operation of various frequency inputs NOTE In this mode the vehicle is operable SS12N900 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the RA controller HE menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 90 ...

Page 1368: ...ct the required channel number 1 Channel number 2 After a delay the display changes automatically 3 Displayed value SS12N902 3 Name Channel Connector and pin number Typical reading Not used ch1 Not used ch2 Not used ch3 Not used ch4 Not used ch5 Radar sensor ch6 X210 33 0 14720 Hz 4 Press the HOME switch to go back to the H Menu 47735452 03 07 2014 55 11 55 640 91 ...

Page 1369: ... to show a sequence of numbers repre senting the hardware identifier the hardware version and in some cases the hardware serial number which are stored in EEPROM of the control unit SS12N874 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the RA controller HF menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 11 55 640 92 ...

Page 1370: ...MD shows a sequence of numbers representing the hardware version and hardware serial number _ _ _ 0100 Release number of the unit hardware 0000 Release number of the unit hardware 0000 Unit serial number 2011 Unit serial number 5220 Unit serial number _ _ _ _ Finished SS12N876 3 4 Press the HOME switch to exit the menu 47735452 03 07 2014 55 11 55 640 93 ...

Page 1371: ...n you must reprogram the number of each valve within the complete valve assembly The replacement valve assemblies are supplied with no number assigned NOTE It is essential that the renumbering procedure for a complete set of valves for example all rear valves must be completed in its entirety before continuing the procedure for the other set of valves HJ Menu for RA unit will be capable of numberi...

Page 1372: ...Electrical systems Electronic modules SS13A262 1 47735452 03 07 2014 55 11 55 640 95 ...

Page 1373: ...h The DMD countdowns from 5 to 1 then the DMD displays CEhr This means that the valve numbers have been cleared NOTE If the DOWN switch is released before the count down finishes the procedure will be aborted SS13A264 3 4 Turn the ignition switch OFF 5 Remove the fuse F70 for the rear EHR4 Leave the fuse F73 in the fuse box because it is responsible for the rear EHR3 SS13A265 4 6 Turn the ignition...

Page 1374: ...f there is only one rear EHR valve mounted then the procedure must be finished by pressing the DOWN switch The display changes to End to signify that the programming is complete SS13A267 7 11 Turn the ignition switch OFF to store the new valve numbers NOTE The following U code may be displayed if a problem is encountered during the procedures U160 Incorrect sequence detected when renumbering the r...

Page 1375: ... The DMD countdowns from 5 to 1 then the DMD displays CEhr This means that the valve numbers have been cleared NOTE If the DOWN switch is released before the count down finishes the procedure will be aborted SS13A264 9 15 Turn the ignition switch OFF 16 Remove the fuse F72 for the front EHR2 Leave the fuse F71 in the fuse box because it is responsible for the front EHR1 SS13A270 10 17 Turn the ign...

Page 1376: ...f there is only one front EHR valve mounted then the procedure must be finished by pressing the DOWN switch The display changes to End to signify that the programming is complete SS13A267 13 22 Turn the ignition switch OFF to store the new valve numbers NOTE The following U code may be displayed if a problem is encountered during the procedures U161 Incorrect sequence detected when renumbering the...

Page 1377: ...es Electronic module ISO bus interface controller H4 View software revision level Isobus interface controller TECU controller identification OA This menu displays the software version of the TECU unit 47735452 03 07 2014 55 11 55 640 100 ...

Page 1378: ...re information Isobus interface controller TECU controller identification OA This menu is used to show a sequence of numbers repre senting the hardware identifier the hardware version and in some cases the hardware serial number which are stored in EEPROM of the control unit 47735452 03 07 2014 55 11 55 640 101 ...

Page 1379: ...0 Electronic module Central Control Unit CCU HF View controller hardware information 92 Electronic module Central Control Unit CCU HJ Electronic hydraulic remote control valve number programming 94 Electronic module ISO bus interface controller H4 View software revision level 100 Electronic module ISO bus interface controller HF View controller hardware information 101 Electronic module Instrument...

Page 1380: ...Electrical systems 55 Transmission control system 024 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 12 55 024 1 ...

Page 1381: ...urations and options 18 Transmission Control Unit TCU H4 View software revision level 20 Transmission Control Unit TCU H5 Switch operation test 22 Transmission Control Unit TCU H8 Clear stored calibration information EEPROM 24 Transmission Control Unit TCU H9 Voltmeter diagnostic 26 Transmission Control Unit TCU HB Display stored fault codes 29 Transmission Control Unit TCU HC Clear all stored fau...

Page 1382: ...47735452 03 07 2014 55 12 55 024 3 ...

Page 1383: ...olenoid valve 15 Clutch C solenoid valve 16 Clutch F solenoid valve 17 Transmission output speed sensor 18 Powershift output speed sensor 19 Powershift input speed sensor 20 Transmission oil pressure switch 21 Ground speed Power Take Off PTO Stationary operation switch 22 Transmission oil temperature sensor 23 Rear Power Take Off PTO Speed sensor 24 Controlled by the Central Control Unit CCU via C...

Page 1384: ...Electrical systems Transmission control system SS13A214 1 47735452 03 07 2014 55 12 55 024 5 ...

Page 1385: ...Electrical systems Transmission control system 47735452 03 07 2014 55 12 55 024 6 ...

Page 1386: ...iola tions of any environment condition will immediately cause the calibration to abort Calibration routines can also be aborted by intentionally violating the environment condi tions for example selecting an improper driving direction or performing an incorrect operation on the clutch pedal In this case it is necessary to recycle the TCU ignition switch ON and or OFF before the next calibrations ...

Page 1387: ...d the clutch pedal switches have been replaced the sensor have been replaced settings have changed or if the previous calibra tion has been erased by using the H8 procedure This calibration procedure requires following condi tions Clutches in OPEN NEUTRAL position Engine speed engine in OFF position Shuttle lever in NEUTRAL position Clutch pedal in RESTING position 47735452 03 07 2014 55 12 55 024...

Page 1388: ...ck entry image 3 Turn the ignition switch ON and wait 10 s within a minute Press the COM FORT SHIFT switch 1 and the MINUS switch 2 on the Multicontroller as well as the NEUTRAL switch 3 on the shuttle lever simultaneously for 3 s SS12N880 2 SS12N882 3 2 Use the UP or DOWN switch to move to the required channel 1 1 SS12N881 4 3 Press the ENTER switch The transmission oil temper ature is displayed ...

Page 1389: ...utches NOTE This procedure is required when either the Transmission Control Unit TCU has been replaced the calibration values has been erased by using the H8 procedure or the power shuttle shifting quality is not satisfying NOTE This procedure is only possible when a valid calibration from the clutch pedal has been done before This calibration procedure requires following condi tions Clutches in O...

Page 1390: ...5 640 Quick entry image 9 Start the engine and wait 10 s within a minute Press the PLUS switch 1 and the MINUS switch 2 on the Multicontroller as well as the NEUTRAL switch 3 on the shuttle lever simultaneously for 3 s SS12N880 8 SS12N903 9 7 Use the UP or DOWN switch to move to the required channel 2 1 SS12N886 10 8 Press the ENTER switch The transmission oil temper ature is displayed on the Dot ...

Page 1391: ...ic module Fault code index 55 640 REAR POWER TAKE OFF PTO CLUTCH CALIBRATION NOTE This procedure is required when either the Transmission Control Unit TCU is replaced the calibration values has been erased by using the H8 procedure or the PTO clutch run up quality is not satisfying NOTE This procedure is only possible when a valid calibration from the clutch pedal and the driving clutches has been...

Page 1392: ...entry image 15 Start the engine and wait 10 s within a minute Press the COMFORT SHIFT switch 1 and the PLUS switch 2 on the Multi controller as well as the NEUTRAL switch 3 on the shuttle lever simultaneously for 3 s SS12N890 14 SS12N904 15 12 Use the UP or DOWN switch to move to the required channel 1 1 SS12N891 16 13 Press the ENTER switch The transmission oil tem perature is displayed on the Do...

Page 1393: ...s indi cating CAL When the calibration is successfully finished the DMD indicates END SS12N894 19 NOTE The running calibration routine can always be aborted by intentionally switching OFF the PTO 15 Switch OFF to store the calibration values NOTE It is possible that during the calibration procedure a U Code appears See Electronic module Fault code index 55 640 47735452 03 07 2014 55 12 55 024 14 ...

Page 1394: ...the transmission calibration values calibration current with the calibration temperature and the clutch pedal calibration values SS13A275 1 Transmission calibration values and clutch pedal calibration values 1 Enter the mode using the diagnostic test plug special tool 380000843 Navigate to the TC controller H2 menu Select the transmission symbol See Elec tronic module Configure HH Menu overview 55...

Page 1395: ... display changes automatically to P2 see table below 3 Clutch pedal sensor calibration value in the unit mV 4 Channel number SS13A278 4 Channel Display Item Calibration value ch1 CA Clutch A calibration current mA ch2 Cb Clutch B calibration current mA ch3 CC Clutch C calibration current mA ch4 Cd Clutch D calibration current mA ch5 CF Clutch F calibration current mA ch6 CG Clutch G calibration cu...

Page 1396: ...TER switch The Dot Matrix Display DMD displays on the top the letters ch _ _ 1 SS13A290 5 7 Use the UP or DOWN switch to select the required channel After a delay 1 5 s the clutch name and the clutch cali bration value will be displayed Look for the required chan nel number and clutch name in the table below SS13A292 6 Channel Display Item Calibration value ch1 P1 Power Take Off PTO clutch solenoi...

Page 1397: ...onfigurations and options Transmission Control Unit TCU controller identification TC The table below displays the function and the belonging symbol for this submenu Function Icon Rear Power Take Off PTO SS12N905 1 NOTE After using the H8 menu all configurations are on default settings 47735452 03 07 2014 55 12 55 024 18 ...

Page 1398: ...Use the UP or DOWN switch to select the required channel number SS13A256 2 Channel 1 Rear PTO drop out speed option This channel is used to select the engine speed below where the PTO will drop out 1 Use the UP or DOWN switch to increase or de crease the engine speed in 10 RPM steps in the range 0 550 RPM 2 When the desired speed is displayed press the UP or DOWN switch for 1 s The cluster will be...

Page 1399: ...sion level Transmission Control Unit TCU controller identification TC This menu displays the software version of the TCU unit SS12N906 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the TC controller H4 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 12 55 024 20 ...

Page 1400: ...are version SS12N909 2 3 The first 1 set of 4 digits indicates the software iden tifier The second 2 and third 3 set of 4 digits dis played define the release version of the application software SS12N910 3 4 At the end of the routine the display returns to H4 It is possible to start with the ENTER switch the routine again or navigate further to the H Menus 47735452 03 07 2014 55 12 55 024 21 ...

Page 1401: ...ansmission Control Unit TCU controller identification TC This menu displays a designated code when a switch tran sition is detected SS12N907 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the TC controller H5 menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 12 55 024 22 ...

Page 1402: ...ith the H5 menu the operator can check if a switch is open or closed for example The clutch pedal switch 1 is open or closed The power switch downshift 2 is open or closed The power switch upshift 3 is open or closed SS13A255 3 Name Channel Pin number Clutch pedal switch Transmission d14 X504 44 Powershift range decrease d17 X504 66 Powershift range increase d18 X504 21 Ground speed Power Take Off...

Page 1403: ...ored fault codes by resetting all EEPROM values back to the default set tings EEPROM is where all calibration values and fault codes are stored This memory is retained even if there is no power to the controller for example the battery is dis connected SS12N908 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the TC controller H8 menu See Electronic module Conf...

Page 1404: ...en cleared NOTE If the DOWN switch is released before the count down finishes the procedure will be aborted SS12N898 3 5 It is not possible to continue through the H Menus after a H8 procedure The only possible action is to turn the ignition switch OFF to allow the reset values to be stored NOTE After using the H8 menu all H3 configurations are on default setting See Transmission electronic contro...

Page 1405: ...lies and solenoid current circuits If an intermittent fault is detected the operator can locate the fault through wiggling the related wiring and simultane ously watching the display for sudden changes in values NOTE The vehicle may be driven while working in this menu SS13A259 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the TC controller H9 menu See Elect...

Page 1406: ...ction selector neutral inactive active ch41 X504 41 1250 1750 mV 2750 3250 mV Direction selector deadman inactive active ch43 X504 61 0 500 mV 4500 5000 mV Direction selector backward neutral backward ch86 X504 42 1250 1750 mV 2750 3250 mV Direction selector forward neutral forward ch87 X504 19 1250 1750 mV 2750 3250 mV Power shuttle clutch A current sense c100 X504 56 150 1200 mA Power shuttle cl...

Page 1407: ...12000 mV 12 V PE c197 X504 23 X504 68 12000 mV 12 V PI c198 X504 45 12000 mV 5 V sensor supply c217 X504 37 5000 mV Power shuttle clutch F current sense c223 X504 55 150 1200 mA Power shuttle clutch G current sense c224 X504 54 150 1200 mA Definition 12 V PS2 Solenoid valve power supply 2 12 V PS1 Solenoid valve power supply 1 12 V PE Permanent power supply 12 V PI Switched battery power supply 4 ...

Page 1408: ...fication TC This function is used to display the fault codes from the TCU controller which have been stored in EEPROM of the TCU NOTE The vehicle may be driven while working in this menu The table below displays the functions and the belonging symbols for this submenu Function Icon Transmission Differential lock Four Wheel Drive 4WD Rear Power Take Off PTO 47735452 03 07 2014 55 12 55 024 29 ...

Page 1409: ...on control system SS13A281 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the TC controller HB menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 12 55 024 30 ...

Page 1410: ...602 Fault code number SS13A294 3 Press the UP or DOWN switch to scroll between the stored fault codes Example second stored fault code image 4 2363 Fault code number 0 Absolute hour of the first occurrence 70 Absolute hour of the last occurrence 21 Number of occurrences of the fault 2363 Fault code number SS13A295 4 3 Press the HOME switch to exit the menu NOTE If you would like to erase the fault...

Page 1411: ...ion Control Unit TCU controller identification TC This menu is used to delete all fault codes which have been stored in EEPROM of the control unit SS13A282 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the TC controller HC menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 12 55 024 32 ...

Page 1412: ...n from 5 to 1 EE will be displayed to indi cate that the stored fault codes have been deleted NOTE If the DOWN switch is released before the count down finishes the procedure will return and the DMD dis plays F CL SS12N588 3 4 It is not possible to continue through the H Menus after a HC procedure The only possible action is to turn the ignition switch OFF to allow the reset values to be stored 47...

Page 1413: ...ller identification TC This H Menu level is used by the service technician to verify the operation of various frequency inputs NOTE In this mode the vehicle is operable SS13A284 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the TC controller HE menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 55 12 55 024 34 ...

Page 1414: ... 1 Channel number 2 After a delay the display changes automatically 3 Displayed value SS13A286 3 Name Channel Connector and pin number Typical reading Powershift input speed ch3 X504 17 0 3000 RPM Power Take Off PTO speed ch4 X504 16 0 1500 RPM Output shaft speed ch5 X504 62 0 5000 RPM Powershift output speed ch10 X504 40 0 3000 RPM 4 Press the HOME switch to go back to the H Menu 47735452 03 07 2...

Page 1415: ...TC This menu is used to show a sequence of numbers repre senting the hardware identifier the hardware version and in some cases the hardware serial number which are stored in EEPROM of the control unit SS13A287 1 1 Enter the mode using the diagnostic test plug spe cial tool 380000843 Navigate to the TC controller HF menu See Electronic module Configure HH Menu overview 55 640 47735452 03 07 2014 5...

Page 1416: ...of numbers 0809 1 SS13A288 2 3 The DMD shows a sequence of numbers representing the hardware version and hardware serial number _ _ _ 0809 Hardware identifier 0100 Release number of the unit hardware 0000 Unit serial number _ _ _ _ Finished SS13A289 3 4 Press the HOME switch to exit the menu 47735452 03 07 2014 55 12 55 024 37 ...

Page 1417: ...nsmission electronic control module Transmission Control Unit TCU H5 Switch operation test 22 Transmission electronic control module Transmission Control Unit TCU H8 Clear stored calibration information EEPROM 24 Transmission electronic control module Transmission Control Unit TCU H9 Voltmeter diagnostic 26 Transmission electronic control module Transmission Control Unit TCU HB Display stored faul...

Page 1418: ...Electrical systems 55 Transmission speed sensors 020 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 13 55 020 1 ...

Page 1419: ...Electrical systems 55 Transmission speed sensors 020 FUNCTIONAL DATA Output speed sensor Overview 3 Powershift Overview 4 Transmission input speed sensor Powershift Overview 5 47735452 03 07 2014 55 13 55 020 2 ...

Page 1420: ...on housing SS13E047 1 SS07A088 2 Specifications Sensor type Hall effect sensor Sensor length sensor mounting plate to sensor tip 77 75 mm 3 06 in Supply voltage 12 V Operating current maximum 40 mA Operating temperature 40 125 C 40 257 F Working range 2 6500 Hz Tightening torque 25 30 Nm 18 22 lb ft Pin 1 supply Ground Pin 2 Sensor signal square wave Pin 3 supply 12 V 47735452 03 07 2014 55 13 55 ...

Page 1421: ...ission housing SS13E045 1 SS07A088 2 Specifications Sensor type Hall effect sensor Sensor length sensor mounting plate to sensor tip 77 75 mm 3 06 in Supply voltage 12 V Operating current maximum 40 mA Operating temperature 40 125 C 40 257 F Working range 2 6500 Hz Tightening torque 25 30 Nm 18 22 lb ft Pin 1 supply Ground Pin 2 Sensor signal square wave Pin 3 supply 12 V 47735452 03 07 2014 55 13...

Page 1422: ...transmission housing SS13E046 1 SS07A088 2 Specifications Sensor type Hall effect sensor Sensor length sensor mounting plate to sensor tip 40 0 mm 1 6 in Supply voltage 12 V Operating current maximum 40 mA Operating temperature 40 125 C 40 257 F Working range 2 6500 Hz Tightening torque 25 30 Nm 18 22 lb ft Pin 1 supply Ground Pin 2 Sensor signal square wave Pin 3 supply 12 V 47735452 03 07 2014 5...

Page 1423: ...ctrical systems 55 Transmission speed sensors 020 Output speed sensor Overview 3 Output speed sensor Powershift Overview 4 Transmission input speed sensor Powershift Overview 5 47735452 03 07 2014 55 13 55 020 6 ...

Page 1424: ...Electrical systems 55 Transmission pressure sensors 021 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 14 55 021 1 ...

Page 1425: ...ontents Electrical systems 55 Transmission pressure sensors 021 FUNCTIONAL DATA Transmission oil pressure sensor and switch Transmission oil pressure switch Overview 3 47735452 03 07 2014 55 14 55 021 2 ...

Page 1426: ...ission oil pressure switch S 036 The transmission oil pressure switch 1 is located on the right hand side of the transmission housing SS13A928 1 SS07G778 2 Specifications Supply voltage 12 V Actuation pressure 15 0 bar 0 7 217 5 psi Release pressure 12 5 bar 0 7 181 2 psi Maximum pressure 50 0 bar 725 0 psi 47735452 03 07 2014 55 14 55 021 3 ...

Page 1427: ...Index Electrical systems 55 Transmission pressure sensors 021 Transmission oil pressure sensor and switch Transmission oil pressure switch Overview 3 47735452 03 07 2014 55 14 55 021 4 ...

Page 1428: ...Electrical systems 55 Transmission temperature sensors 022 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 15 55 022 1 ...

Page 1429: ...Contents Electrical systems 55 Transmission temperature sensors 022 FUNCTIONAL DATA Transmission fluid temperature sensor Overview 3 47735452 03 07 2014 55 15 55 022 2 ...

Page 1430: ...G780 2 Specifications Supply voltage 5 V Operating current maximum 2 5 mA Operating temperature 50 150 C 58 302 F Tightening torque 25 Nm 18 lb ft Resistance test values Temperature Minimum resistance Nominal resistance Maximum resistance 20 C 68 F 946 1 Ω 960 9 Ω 975 8 Ω 80 C 176 F 1468 5 Ω 1493 8 Ω 1519 0 Ω 100 C 212 F 1661 0 Ω 1696 0 Ω 1731 0 Ω 120 C 248 F 1854 5 Ω 1903 6 Ω 1952 7 Ω 130 C 266 F...

Page 1431: ...Index Electrical systems 55 Transmission temperature sensors 022 Transmission fluid temperature sensor Overview 3 47735452 03 07 2014 55 15 55 022 4 ...

Page 1432: ...Electrical systems 55 Cab Power Take Off PTO controls 522 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 16 55 522 1 ...

Page 1433: ...ontents Electrical systems 55 Cab Power Take Off PTO controls 522 FUNCTIONAL DATA Rear Power Take Off PTO control Overview 3 Front Power Take Off PTO control Overview 5 47735452 03 07 2014 55 16 55 522 2 ...

Page 1434: ...wer Take Off PTO ON OFF switch 1 is located on the right hand console inside the cab SVIL13TR00706AV 1 SS13N012 2 Input status Mushroom state Number in image 3 Normally open Normally closed Released 1 0 1 Yellow switch pressed 2 0 0 Collar and switch raised up 3 0 0 Collar up and switch released 4 1 0 Error 5 1 1 47735452 03 07 2014 55 16 55 522 3 ...

Page 1435: ...Electrical systems Cab Power Take Off PTO controls SS13N013 3 A Normally open B Normally closed C PTO status D Time E Short circuit to 12 V injected 47735452 03 07 2014 55 16 55 522 4 ...

Page 1436: ...ower Take Off PTO ON OFF switch 1 is located on the right hand console inside the cab SVIL13TR00706AW 1 SS13N012 2 Input status Mushroom state Number in image 3 Normally open Normally closed Released 1 0 1 Yellow switch pressed 2 0 0 Collar and switch raised up 3 0 0 Collar up and switch released 4 1 0 Error 5 1 1 47735452 03 07 2014 55 16 55 522 5 ...

Page 1437: ...Electrical systems Cab Power Take Off PTO controls SS13N013 3 A Normally open B Normally closed C PTO status D Time E Short circuit to 12 V injected 47735452 03 07 2014 55 16 55 522 6 ...

Page 1438: ...Index Electrical systems 55 Cab Power Take Off PTO controls 522 Front Power Take Off PTO control Overview 5 Rear Power Take Off PTO control Overview 3 47735452 03 07 2014 55 16 55 522 7 ...

Page 1439: ...47735452 03 07 2014 55 16 55 522 8 ...

Page 1440: ...Electrical systems 55 Rear Power Take Off PTO control system 048 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 17 55 048 1 ...

Page 1441: ...Contents Electrical systems 55 Rear Power Take Off PTO control system 048 FUNCTIONAL DATA Power Take Off PTO speed sensor Overview 3 47735452 03 07 2014 55 17 55 048 2 ...

Page 1442: ...r PTO shaft SS13A926 1 SS07A088 2 Specifications Sensor type Hall effect sensor Sensor length sensor mounting plate to sensor tip 40 0 mm 1 6 in Supply voltage 12 V Operating current maximum 40 mA Operating temperature 40 125 C 40 257 F Working range 2 6500 Hz Tightening torque 25 30 Nm 18 22 lb ft Pin 1 supply Ground Pin 2 Sensor signal square wave Pin 3 supply 12 V 47735452 03 07 2014 55 17 55 0...

Page 1443: ...Index Electrical systems 55 Rear Power Take Off PTO control system 048 Power Take Off PTO speed sensor Overview 3 47735452 03 07 2014 55 17 55 048 4 ...

Page 1444: ...Electrical systems 55 Trailer brake electrical system 032 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 18 55 032 1 ...

Page 1445: ...nts Electrical systems 55 Trailer brake electrical system 032 FUNCTIONAL DATA Trailer brake pressure switch Overview 3 Overview 4 Trailer brake circuit solenoids Overview 5 47735452 03 07 2014 55 18 55 032 2 ...

Page 1446: ...Overview Hydraulic trailer brake Pressure switch S 195 The pressure switch 1 is on the right hand axle trumpet housing SS13F120 1 INA 2 Type of switch Opener Operating voltage 12VDC Maximum switched current 0 5 A The switch opens at 10 bar 145 psi 47735452 03 07 2014 55 18 55 032 3 ...

Page 1447: ...pheric pressure The air brake pressure sensor 1 is located in the cab behind the operator s seat SVIL13TR00756AE 1 SS06N023 2 Flat pin G 6 3 mm Ground via housing g Specifications Operating temperature 25 100 C 13 212 F Resistance test values 0 bar 0 psi 5 13 Ω 2 bar 29 psi 48 56 Ω 4 bar 58 psi 84 92 Ω 6 bar 87 psi 119 129 Ω 8 bar 116 psi 145 170 Ω 10 bar 145 psi 154 214 Ω 47735452 03 07 2014 55 1...

Page 1448: ...it solenoids Overview Hydraulic trailer brake Solenoid valve Y 037 The solenoid valve 1 is on the right hand axle trumpet housing SS13F119 1 INA 2 Operating voltage 12VDC Coil resistance at 20 C 68 F 8 Ω Current consumption nominal 1 5 A 47735452 03 07 2014 55 18 55 032 5 ...

Page 1449: ...rical systems 55 Trailer brake electrical system 032 Trailer brake circuit solenoids Overview 5 Trailer brake pressure switch Overview 3 Trailer brake pressure switch Overview 4 47735452 03 07 2014 55 18 55 032 6 ...

Page 1450: ...Electrical systems 55 Remote control valve electric control 035 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 19 55 035 1 ...

Page 1451: ...ontents Electrical systems 55 Remote control valve electric control 035 FUNCTIONAL DATA Remote control valve control unit Electronic schema 4 Solenoid valves Overview 7 47735452 03 07 2014 55 19 55 035 2 ...

Page 1452: ...47735452 03 07 2014 55 19 55 035 3 ...

Page 1453: ...ation resistor 3 Diagnostic socket CAN bus 2 4 Electro Hydraulic Remote EHR valve 1 Front implement 5 Electro Hydraulic Remote EHR valve 2 Front implement 6 Electro Hydraulic Remote EHR valve 3 Rear implement 7 Electro Hydraulic Remote EHR valve 4 Rear implement 8 Remote valve joystick 9 Sensor ground 10 Chassis ground 11 Supply ground 47735452 03 07 2014 55 19 55 035 4 ...

Page 1454: ...Electrical systems Remote control valve electric control SS13A216 1 47735452 03 07 2014 55 19 55 035 5 ...

Page 1455: ...Electrical systems Remote control valve electric control 47735452 03 07 2014 55 19 55 035 6 ...

Page 1456: ...noid valves 1 are located above the rear axle NOTE The position of the auxiliary distributors can vary depending on the vehicle version SS13N039 1 Supply voltage 12 V Duty cycle 100 to 110 C 230 F Protection type IPX6 IPX9K Electrical power consumption 17 W 47735452 03 07 2014 55 19 55 035 7 ...

Page 1457: ...Index Electrical systems 55 Remote control valve electric control 035 Remote control valve control unit Electronic schema 4 Solenoid valves Overview 7 47735452 03 07 2014 55 19 55 035 8 ...

Page 1458: ...Electrical systems 55 Hydraulic system control 036 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 20 55 036 1 ...

Page 1459: ...Contents Electrical systems 55 Hydraulic system control 036 FUNCTIONAL DATA Hydraulic fluid temperature control sensor Overview 3 47735452 03 07 2014 55 20 55 036 2 ...

Page 1460: ...l temperature sensor 1 is located at the rear of the hydraulic oil tank SS13K123 1 SS13K124 2 Supply voltage 5 V Operating temperature 30 130 C 22 266 F Torque 14 18 N m 10 13 lb ft Resistance values Temperature Minimum resistance Maximum resistance 0 C 32 F 1140 Ω 1339 Ω 25 C 77 F 460 Ω 540 Ω 40 C 104 F 285 Ω 335 Ω 47735452 03 07 2014 55 20 55 036 3 ...

Page 1461: ...Index Electrical systems 55 Hydraulic system control 036 Hydraulic fluid temperature control sensor Overview 3 47735452 03 07 2014 55 20 55 036 4 ...

Page 1462: ...Electrical systems 55 Heating Ventilation and Air Conditioning HVAC control system 050 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 21 55 050 1 ...

Page 1463: ...trical systems 55 Heating Ventilation and Air Conditioning HVAC control system 050 FUNCTIONAL DATA Heating Ventilation and Air Conditioning HVAC control system Electronic schema 4 47735452 03 07 2014 55 21 55 050 2 ...

Page 1464: ...47735452 03 07 2014 55 21 55 050 3 ...

Page 1465: ...nit 2 Cab roof Power supply relay 3 Air conditioning control panel 4 Blower motor left hand 5 Blower motor right hand 6 Antifreeze module 7 Evaporator temperature sensor 8 Air conditioning system Pressure switch 9 Air conditioning compressor relay 10 Air conditioning compressor Magnetic clutch 11 Heating control valve 12 Sensor ground 13 Chassis ground 14 Power ground 47735452 03 07 2014 55 21 55 ...

Page 1466: ...Electrical systems Heating Ventilation and Air Conditioning HVAC control system SS13A217 1 47735452 03 07 2014 55 21 55 050 5 ...

Page 1467: ...Electrical systems Heating Ventilation and Air Conditioning HVAC control system 47735452 03 07 2014 55 21 55 050 6 ...

Page 1468: ...ex Electrical systems 55 Heating Ventilation and Air Conditioning HVAC control system 050 Heating Ventilation and Air Conditioning HVAC control system Electronic schema 4 47735452 03 07 2014 55 21 55 050 7 ...

Page 1469: ...47735452 03 07 2014 55 21 55 050 8 ...

Page 1470: ...Electrical systems 55 Rear three point hitch electronic control system 130 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 22 55 130 1 ...

Page 1471: ...Contents Electrical systems 55 Rear three point hitch electronic control system 130 FUNCTIONAL DATA Hitch control solenoids Overview Raise lower 3 47735452 03 07 2014 55 22 55 130 2 ...

Page 1472: ...ng solenoid valve Y 012 lowering solenoid valve Y 013 The solenoid valves 1 are located above the rear axle SS13N038 1 SS07A099 2 Maximum current consumption 3 35 A Solenoid coil resistance 1 7 Ω Permissible duty cycle at an oil temperature of 100 C 212 F and 2 9 A maximum current 100 47735452 03 07 2014 55 22 55 130 3 ...

Page 1473: ...Index Electrical systems 55 Rear three point hitch electronic control system 130 Hitch control solenoids Overview Raise lower 3 47735452 03 07 2014 55 22 55 130 4 ...

Page 1474: ...Electrical systems 55 Front hitch electronic control system 160 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 23 55 160 1 ...

Page 1475: ...Contents Electrical systems 55 Front hitch electronic control system 160 FUNCTIONAL DATA Front hitch electronic control module Electronic schema 4 47735452 03 07 2014 55 23 55 160 2 ...

Page 1476: ...47735452 03 07 2014 55 23 55 160 3 ...

Page 1477: ...er 8 Front hitch position and or pressure mix Control potentiometer 9 Front hitch switch Auto manual raise mode 10 Front hitch raise relay 11 Front hitch lower relay 12 Front hitch pressure sensor 13 Front hitch position sensor 14 Front hitch diagnostic light 15 Front hitch relief pressure Indicator light 16 Front hitch solenoid valve Accumulator 14 bar 203 psi 17 Front hitch solenoid valve Accumu...

Page 1478: ...Electrical systems Front hitch electronic control system SS13A215 1 47735452 03 07 2014 55 23 55 160 5 ...

Page 1479: ...Electrical systems Front hitch electronic control system 47735452 03 07 2014 55 23 55 160 6 ...

Page 1480: ...Index Electrical systems 55 Front hitch electronic control system 160 Front hitch electronic control module Electronic schema 4 47735452 03 07 2014 55 23 55 160 7 ...

Page 1481: ...47735452 03 07 2014 55 23 55 160 8 ...

Page 1482: ...Electrical systems 55 Warning indicators alarms and instruments 408 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 24 55 408 1 ...

Page 1483: ...Dynamic description programming maintenance work 8 Dynamic description setting units of measurement 10 Dynamic description oil change counter reset 11 Dynamic description 12 Dynamic description setting hours worked 19 Dynamic description Hour meter reset 21 Dynamic description fault codes display 22 Static description alarms 23 47735452 03 07 2014 55 24 55 408 2 ...

Page 1484: ... trailer turn signals when a trailer is attached X 450 17 2 Trailer turn signal green The light will illuminate with tractor trailer turn signals when a second trailer is attached X 450 18 3 Headlight high beam blue The light illuminate when the tractor lights are switched to high beam X 460 6 4 Parking lights green The light will illuminate when the tractor lights are switched on X 460 19 5 Stop ...

Page 1485: ...pin No Description CAN Ground 12 V 14 Right turn indicator green The light will flash with tractor right hand turn signal Continuous alarm will sound if indicator is not cancelled after 20 s tractor moving or 5 min tractor stationary X 460 10 15 Constant engine speed amber The light will illuminate when constant engine speed is engaged ECU 16 Alternator red The light continuously illuminated indic...

Page 1486: ...r of revs TCU 25 Front Power Take Off PTO warning light amber The light will illuminate when the engine running and the front Power Take Off is engaged CCU 26 Left turn indicator green The light will flash with tractor left hand turn signal Intermittent alarm will sound if indicator is not cancelled after 20 s tractor moving or 5 min tractor stationary X 460 9 27 Timer for Electro Hydraulic Remote...

Page 1487: ...the rolling circumference RC of the new tyre Press the switch 2 on the symbol B for more than three seconds to enter the programming menu The central monitor will show SETUP MENU Release the symbol B the display will show CAL Press and release the switch 2 on the symbol B the monitor will show CAL manual Press and release the switch 2 on the symbol B Press the switch 3 on the symbol C to change th...

Page 1488: ...f the drawn line press and release the switch 2 on the symbol B the display will flash CAL ON NOTE The ground speed must be constant and must not drop under 2 km h 1 2 mph If the speed is less than as prescribed calibration will not be successful When the middle of the front tyres goes over the end line press the switch 2 again on the symbol B and if the procedure has been performed correctly the ...

Page 1489: ...the switch 2 on the symbol B to change the setting of the first flashing digit in the above example the number 2 Press the switch 3 on the symbol C to increase the value Press on the symbol D to move onto the next digit If you do not want to save the new setting and go back to the start of programming repeatedly press switch 2 on the symbol A To save the new maintenance schedule press the switch 2...

Page 1490: ...n the symbol B to change the setting of the first flashing digit in the above example the number 5 Press the switch 3 on the symbol C to increase the value Press on the symbol D to move onto the next digit If you do not want to save the new setting and go back to the start of programming repeatedly press switch 2 on the symbol A To save the new maintenance schedule press the switch 2 on the symbol...

Page 1491: ...itch 2 on the symbol B the monitor will show the last setting made MPH or km h Press the switch 3 on the symbol D or C to change the setting After selecting the desired unit of measurement press the switch 2 on the symbol B The monitor will show Value MPH Saved or Value km h Saved to confirm the selected unit of measurement NOTE If you want to stop the display press the switch 2 on the symbol A Th...

Page 1492: ...how SETUP MENU Release the symbol B Press the switch 3 on the symbol D a number of consecutive times until the monitor shows OIL RESET S1 Press the switch 2 on the symbol B for the monitor to display RESET Press the switch 2 on the symbol B to reset the hour meter the monitor will display OFF After two seconds the monitor automatically returns to the initial situation Now press the switch 2 on the...

Page 1493: ... Cause Action flashing continuous for 4 s Hand brake engaged during driving Drive speed 0 8 km h 0 5 mph Release hand brake Check the hand brake switch flashing continuous for 4 s Operator leaves seat without applying the hand brake or if there is a fault with the seat switch Apply the hand brake Check the hand brake switch Check the seat switch 1 s two pulses Hand brake engaged during auto drive ...

Page 1494: ...ately Check the oil level Check the transmission oil pressure switch Transmission oil temperature too low Oil temperature 10 0 C 50 0 F Operate the tractor During the cold warning the engine speed is reduced 10 0 C 14 0 F engine speed is maximal 1500 RPM 10 0 10 0 C 14 0 50 0 F engine speed is maximum 1900 RPM flashing pulsating Driveline oil temperature too high Oil temperature 107 0 C 224 6 F Au...

Page 1495: ...nal hydraulic oil cooler is fitted Check the hydraulic devices and the adjustments flashing continuous for 4 s Rear Power Take Off engaged without the operator Operator leaves the seat Check the seat switch flashing continuous for 4 s Front Power Take Off engaged without the operator Operator leaves the seat Check the seat switch flashing for 4 s continuous two pulses sec for 4 s Internal and exte...

Page 1496: ...Check the radiator Check the belt Check the thermostat Check the visco fan flashing pulsating Engine coolant temperature too high Coolant temperature 108 0 C 226 4 F Auto shut off YES1 is activated and operator is present or drive speed is 0 0 km h 0 0 mph The engine will shut off automatically in 30 s Auto shut off is activated and operator is absent and drive speed is 0 0 km h 0 0 mph The engine...

Page 1497: ... beep every 5 min Automatic regeneration is prevent by the operator Reminder every 5 min If it is no longer necessary to prevent the automatic regeneration of the particular filter you should activate the automatic regeneration again Use the setup menu or switch off the ignition key for more than 20 s Instrument cluster Dynamic description 55 408 flashing 4 s continuous two pulses sec for 4 s Exha...

Page 1498: ...ral position and then press the black switch again now you can move the joystick flashing 4 s continuous 1 s two pulses Wrong operation Joystick back in neutral position and then press the black switch again now you can move the joystick CAN Bus system Display Panel light Warning light Alarm Cause Action flashing 4 s continuous two pulses sec for 4 s Module configuration This warning light comes o...

Page 1499: ...ents Service Display Panel light Warning light Alarm Cause Action flashing continuous Direction indicators Turn off the direction indicators 4 s 4 pulses Position lights ON with ignition key OFF Switch off the side lights 47735452 03 07 2014 55 24 55 408 18 ...

Page 1500: ...ill show the HH Menu icon See image 3 3 Press and hold down the ENTER button B after 5 s the display will show the number of hours worked and the symbol of hours will flash 4 In this case you can proceed in two different ways Press the HOME button A to end the operation with out changing the value and go back to the HH Menu screen OR Use the UP button C or DOWN button D to in crease the number of ...

Page 1501: ...Electrical systems Warning indicators alarms and instruments WLAPL4S55C101G 3 47735452 03 07 2014 55 24 55 408 20 ...

Page 1502: ...et is available 1 Enter the HH Menu using the diagnostic test plug special tool 380000843 and switch on the ignition switch The DMD will display HH Menu 2 Hold down the ENTER switch for 12 s At this point the operator can abort the procedure if he release the ENTER switch 3 When the operator hold the ENTER switch for additional 3 s for a total of 15 s the reset will be performed The letter corresp...

Page 1503: ...y The error codes or warnings are displayed in two different ways At the top 2 of the monitor the symbol of the failed component appears combined with its error code at the bottom 1 System error symbols refer to an electrical or mechanical malfunction of the tractor s main components May be accompanied by a four digit fault code Stop work and call an authorized dealer The monitor will show only th...

Page 1504: ...is normally as sociated with a non critical alarm When this indicator light comes on the operator can continue working The fault should be rectified as soon as possible DCAPLT5NE008S8A 1 Action Required A two pulse alarm will sound for 1 second to advise the operator that a certain action is required The alarm will continue to be displayed until the operator carries out the appropriate action or t...

Page 1505: ...actor Stop the tractor as soon as possible investigate the cause and rectify the fault 2 Maintenance These symbols tell the operator there is a concern relating to the basic functions of the tractor ie water contami nation in the fuel alternator not charging etc 3 System malfunction warning The system fault symbols relate to an operational fault in one or more of the tractors main components eithe...

Page 1506: ...hange counter reset 11 Instrument cluster Dynamic description programming maintenance work 8 Instrument cluster Dynamic description setting units of measurement 10 Instrument cluster Dynamic description 12 Instrument cluster Dynamic description Hour meter reset 21 Instrument cluster Dynamic description setting hours worked 19 Instrument cluster Overview 3 Instrument cluster Static description alar...

Page 1507: ...47735452 03 07 2014 55 24 55 408 26 ...

Page 1508: ...Electrical systems 55 Autopilot Autoguidance 680 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 25 55 680 1 ...

Page 1509: ...Contents Electrical systems 55 Autopilot Autoguidance 680 FUNCTIONAL DATA Radar Overview 3 47735452 03 07 2014 55 25 55 680 2 ...

Page 1510: ...2 mph Outside this range the instrument cluster shows the transmission output speed NOTE Make sure that the radar sensor is mounted with the proper angle of 35 related to the ground surface The radar sensor 1 is located below the rear axle on the right hand side SS13N010 1 SS13N022 2 Specifications Velocity range 0 5 70 km h 0 3 43 mph Voltage supply 9 16 V Maximum current 120 mA at 12 V Output si...

Page 1511: ...systems Autopilot Autoguidance The speed signal sequence of the radar sensor was recorded with the DATAR The tractor was driven with approxi mately 2 20 km h 1 37 mph SS13N011 3 47735452 03 07 2014 55 25 55 680 4 ...

Page 1512: ...Index Electrical systems 55 Autopilot Autoguidance 680 Radar Overview 3 47735452 03 07 2014 55 25 55 680 5 ...

Page 1513: ...47735452 03 07 2014 55 25 55 680 6 ...

Page 1514: ...Electrical systems 55 FAULT CODES DTC Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 55 26 55 DTC 1 ...

Page 1515: ...Contents Electrical systems 55 FAULT CODES DTC FUNCTIONAL DATA Fault code index 3 47735452 03 07 2014 55 26 55 DTC 2 ...

Page 1516: ...key on ADIC 14901 CAN Bus ECU absent ADIC 14915 CAN bus EFH control unit absent ADIC 14918 CAN Bus CCU absent ADIC 14919 CAN Bus TCU absent ADIC 1002 Radar sensor disconnected or speed too low CCU 1003 Radar sensor and transmission output speed sensor speed difference too high CCU 1004 Transmission output speed sensor signal too high CCU 1006 Hitch slip control potentiometer signal too low CCU 100...

Page 1517: ...trol potentiometer signal too high CCU 1033 Hitch draft control potentiometer signal too low CCU 1049 CAN bus signal fault TCU1 signal transmission output speed from TCU CCU 1053 5 V reference voltage for Electronic Draft Control EDC voltage too high CCU 1054 5 V reference voltage for Electronic Draft Control EDC voltage too low CCU 1063 Lower solenoid valve open circuit CCU 1064 Raise solenoid va...

Page 1518: ...witched to failsafe CCU 4132 Electro Hydraulic Remote valve EHR rear 3 under voltage CCU 4133 Electro Hydraulic Remote valve EHR rear 3 over voltage CCU 4134 Electro Hydraulic Remote valve EHR rear 3 spool movement too low CCU 4135 Electro Hydraulic Remote valve EHR rear 3 spool movement too high CCU 4136 Electro Hydraulic Remote valve EHR rear 3 float position not reached CCU 4137 Electro Hydraul...

Page 1519: ... 4 spool not in neutral at key on CCU 4192 Electro Hydraulic Remote valve EHR rear 3 no communication CCU 4193 Electro Hydraulic Remote valve EHR rear 4 no communication CCU 4221 Electro Hydraulic Remote EHR oil bypass solenoid fault CCU 4222 Extend Retract switches remote valve 3 signal too low CCU 4223 Extend Retract switches remote valve 3 signal too high CCU 4224 Extend Retract switches remote...

Page 1520: ...1 unable to reach neutral CCU 4513 Electro Hydraulic Remote valve EHR front 1 spool not in neutral at key on CCU 4514 Electro Hydraulic Remote valve EHR front 2 no control message received CCU 4515 Electro Hydraulic Remote valve EHR front 2 control message not plausible CCU 4516 Electro Hydraulic Remote valve EHR front 2 EEPROM fault CCU 4517 Electro Hydraulic Remote valve EHR front 2 switched to ...

Page 1521: ... on fault CCU 5098 Rear Power Take Off PTO fender switches option not enabled CCU 5099 Rear Power Take Off PTO auto mode not enabled CCU 7022 Differential lock solenoid valve front short circuit to ground or open circuit CCU 8007 Power Take Off PTO solenoid valve front stuck on CCU 8008 Power Take Off PTO solenoid valve front open circuit CCU 8033 Front Power Take Off PTO ON OFF switch normally cl...

Page 1522: ...CU 3090 Camshaft sensor no signal ECU 3091 Camshaft sensor invalid signal ECU 3093 Crankshaft sensor and camshaft sensor offset between speed signals too high ECU 3096 CAN Bus ECU in bus off state or CAN Bus fault ECU 3102 Common rail pressure sensor signal too low ECU 3104 Common rail relief valve open ECU 3105 Common rail relief valve pressure shock requested ECU 3106 Common rail relief valve op...

Page 1523: ...ontrol number of injections limited by runtime ECU 3236 Injection control number of injections limited by application ECU 3237 Injection control number of injections limited by booster capacity ECU 3238 Internal check internal communication fault ECU 3239 Engine Control Unit ECU Electrically Erasable Programmable Read Only Memory EEPROM Read operation failure ECU 3240 EEPROM write operation fault ...

Page 1524: ...by performance limiter ECU 3369 Engine protection torque limitation due to smoke limitation ECU 3370 Engine protection torque limitation due to engine overload ECU 3371 Engine protection torque limitation caused by injection system ECU 3374 Injector adjustment adjustment data fault ECU 3375 Constant engine speed adjust switch signals not plausible ECU 3402 Common rail pressure sensor maximum rail ...

Page 1525: ...culate Filter DPF most severe derating level induced ECU 3435 Diesel Particulate Filter DPF inducement warning ECU 3616 Engine protection torque limitation due to turbocharger protection ECU 3650 Battery voltage voltage too high ECU 3651 Battery voltage voltage too low ECU 3652 CAN Bus bus off state of node A ECU 3655 Engine protection general report for active torque limitations ECU 3656 Engine p...

Page 1526: ...lve actuator position sensor voltage too low ECU 3680 Internal check injection cut off ECU 3688 Water in fuel sensor water in fuel detected or defective sensor ECU 3689 Glow plug control module faulty diagnostic data transmission or protocol fault ECU 3691 Glow plug control module open circuit at power stage ECU 3692 Glow plug control module over temperature at power stage ECU 3693 Glow plug contr...

Page 1527: ... battery ECU 3725 Lambda sensor short circuit to ground ECU 3727 Engine oil check low viscosity ECU 3728 Engine oil check too low viscosity ECU 3736 Lambda sensor oxygen ratio out of range ECU 3737 Lambda sensor over temperature at heater power stage ECU 3738 Internal check ROM memory fault ECU 3739 Injector power stages loss of synchronization ECU 3740 Injector power stages diagnostic fault check...

Page 1528: ...voltage too high ECU 3763 Level 2 monitoring sensor supply voltage too low ECU 3764 Main relay ECU early opening fault ECU 3766 Differential pressure sensor differential pressure value too high ECU 3767 Internal check faults in query response communication ECU 3768 Internal check internal communication fault due to under voltage detection ECU 3769 Internal check internal communication fault due to...

Page 1529: ...19 Throttle Valve Actuator TVA over current at power stage ECU 3820 Throttle Valve Actuator TVA over temperature at power stage ECU 3821 Throttle Valve Actuator TVA short circuit to battery at Out1 of power stage ECU 3822 Throttle Valve Actuator TVA short circuit to battery at Out2 of power stage ECU 3823 Throttle Valve Actuator TVA short circuit to ground at Out1 of power stage ECU 3824 Throttle ...

Page 1530: ...cient heater performance ECU 3870 CAN Bus message timeout BC2EDC1 from ADIC ECU 3899 Engine protection engine temperature exceeded prewarning level ECU 3900 Engine protection engine temperature exceeded warning level ECU 3906 Injection control number of injections limited by quantity balance of high pressure pump ECU 3910 High pressure pump solenoid valve intermittent connection to ECU ECU 3915 Co...

Page 1531: ...h D solenoid valve short circuit to battery TCU 2357 Clutch F solenoid valve short circuit to battery TCU 2358 Clutch G solenoid valve short circuit to battery TCU 2362 Clutch A solenoid valve invalid contact pressure calibration data TCU 2363 Clutch B solenoid valve invalid contact pressure calibration data TCU 2364 Clutch C solenoid valve invalid contact pressure calibration data TCU 2365 Clutch...

Page 1532: ...rward switch pressed too long or stucks TCU 2617 Reverse switch pressed too long or stucks TCU 2620 Shuttle lever forward switch invalid signal TCU 2621 Shuttle lever reverse switch invalid signal TCU 2622 Shuttle lever neutral switch invalid signal TCU 2623 Shuttle lever deadman switch invalid signal TCU 2624 Internal check safety warning TCU 2625 Internal check critical failure TCU 2944 Internal...

Page 1533: ...al fault automatic powershift function potentiometer ADIC3 from ADIC TCU 2974 CAN Bus message timeout EEC2 from ECU TCU 2975 CAN Bus message timeout EEC3 from ECU TCU 2976 CAN Bus message timeout ECCU1 from CCU TCU 2977 CAN Bus signal fault 4WD switch status ECCU1 from CCU TCU 2978 CAN Bus signal fault differential lock switch status ECCU1 from CCU TCU 2979 CAN Bus signal fault PTO switch rear sta...

Page 1534: ...cuit to ground TCU 5024 Rear Power Take Off PTO invalid or no contact pressure in EEPROM TCU 5025 Rear Power Take Off PTO invalid or no filling time in EEPROM TCU 5026 Rear Power Take Off PTO speed sensor implausible speed drop detected TCU 5027 Power Take Off PTO speed sensor rear short circuit to battery or open circuit TCU 5032 Rear Power Take Off PTO clutch slip exceeded limit TCU 5044 Power T...

Page 1535: ...Index Electrical systems 55 FAULT CODES DTC Fault code index 3 47735452 03 07 2014 55 26 55 DTC 22 ...

Page 1536: ...47735452 03 07 2014 55 26 55 DTC 23 ...

Page 1537: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 1538: ...SERVICE MANUAL Platform cab bodywork and decals Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 90 ...

Page 1539: ...Contents Platform cab bodywork and decals 90 90 150 Cab 90 1 47735452 03 07 2014 90 ...

Page 1540: ...Platform cab bodywork and decals 90 Cab 150 Farmall 105U Pro EP Farmall 115U Pro EP Farmall 95U Pro EP 47735452 03 07 2014 90 1 90 150 1 ...

Page 1541: ...Contents Platform cab bodywork and decals 90 Cab 150 SERVICE Cab Remove 3 Install 13 47735452 03 07 2014 90 1 90 150 2 ...

Page 1542: ...44 520 NOTICE Avoid open pipes or hoses to be sure that they are free of debris 1 Remove the bolts 1 2 Remove the cover of the air operated trailer brake where fitted SVIL13TR00653AB 1 3 Remove the bolts 1 on both sides of the cab 4 Remove the covers on both sides SVIL13TR00652AB 2 5 Remove the bolts 1 and the nuts 2 on both sides of the cab 6 Remove the rubber covers on both sides SVIL13TR00650AB...

Page 1543: ...hole on the gear lever SVIL13TR00647AB 5 9 Remove the bolts 1 on both sides of the cab 10 Remove the fixing plates 11 Remove the floor mat SVIL13TR00636AB 6 12 Remove the bolts 1 13 Remove the steps on the right hand side SS13K074 7 14 Remove the fuel tank See Fuel tank Remove 10 216 47735452 03 07 2014 90 1 90 150 4 ...

Page 1544: ... covers on both sides SS13K076 8 17 Open the clamps 18 Remove the heating hoses 1 SVIL13TR00641AB 9 19 Disconnect the electrical connector 1 from the brake reservoir SVIL13TR00639AB 10 20 Remove the bolts 1 21 Remove the middle cover SS13K075 11 47735452 03 07 2014 90 1 90 150 5 ...

Page 1545: ...he air conditioning pipes where fitted SVIL13TR00642AB 13 26 Disconnect the steering hoses 1 27 Disconnect the hose 2 from the steering valve to the thermostat 28 Disconnect the front axle brake hose 3 where fitted SVIL13TR00637AB 14 29 Disconnect the steering hose 1 on the right hand side SVIL13TR00635AB 15 47735452 03 07 2014 90 1 90 150 6 ...

Page 1546: ...h sides SS13K073 16 Cab support standard cab 31 Remove the nuts 1 on both sides SVIL13TR00634AB 17 Cab support suspended cab 32 Remove the bolts 1 on both sides SS13K115 18 33 Remove the clip 1 and the remote flow control first control unit SVIL13TR00632AC 19 47735452 03 07 2014 90 1 90 150 7 ...

Page 1547: ...0633AB 20 35 Remove the power socket 1 SVIL13TR00631AC 21 36 Remove the Bowden cable 1 for the hitch where fitted SVIL13TR00629AB 22 37 Disconnect all the electrical connectors for the Elec tronic Front Hitch EFH where fitted SVIL13TR00630AA 23 47735452 03 07 2014 90 1 90 150 8 ...

Page 1548: ...mpressed air sensor where fitted SVIL13TR00624AB 24 39 Remove the Bowden cable 1 for the Power Take Off PTO 540 1000 SS13K092 25 40 Remove the ground cable 1 SVIL13TR00626AB 26 41 Remove the Bowden cable 1 for the hand brake SS13K090 27 47735452 03 07 2014 90 1 90 150 9 ...

Page 1549: ... with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Position tool inside the cab hitch to a hoist using ropes and lightly take up the slack Raise the cab carefully approximately 10 0 cm 3 9 in NOTICE Pay attention to cables and pipes WLAPL4S90C128A 30 45 Disconnect the electrical connectors 1 for the El...

Page 1550: ...e fitted SVIL13TR00628AB 32 47 Disconnect the cab main connector 1 on the rear of the cab SVIL13TR00623AB 33 48 Remove the Bowden cable 1 for the Power Take Off PTO NORMAL ECONOMIC SVIL13TR00622AB 34 49 Remove the bolts 1 50 Remove the shifting Bowden cables SVIL13TR00621AB 35 47735452 03 07 2014 90 1 90 150 11 ...

Page 1551: ...s ing lifting equipment with adequate capacity Always support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply could result in death or seri ous injury W0398A Carefully raise the cab Position the cab on a secure place NOTICE Pay attention to cables and pipes Next operation Cab Install 90 150 47735452 03 07 2014 90 1 90 150 12 ...

Page 1552: ...s for the remote valves NOTE The lever have to be in middle position 3 Tighten the bolt 1 with 23 N m 17 lb ft SVIL13TR00620AB 1 4 Install a fixing bolt into the holes of the gear selector levers SS13K086 2 5 Install the shifting Bowden cables NOTE Ensure the gear lever is fixed with a bolt 6 Tighten the bolts 1 with 23 N m 17 lb ft NOTE Remove the fixing bolt from the gear selector levers SVIL13T...

Page 1553: ...4 8 Connect the cab main connector 1 on the rear of the cab SVIL13TR00623AB 5 9 Install the Bowden cable 1 for the ground speed Power Take Off PTO where fitted SVIL13TR00628AB 6 10 Connect the electrical connectors 1 for the Electro Hydraulic Remote EHR valves where fitted SVIL13TR00625AB 7 47735452 03 07 2014 90 1 90 150 14 ...

Page 1554: ...0624AB 8 12 Lower the cab carefully NOTICE Pay attention to cables and pipes Cab support standard cab 13 Install the nuts 1 on both sides 14 Tighten the nuts to 200 N m 10 148 lb ft 7 4 SVIL13TR00634AB 9 Cab support suspended cab 15 Install the bolts 1 on both sides SS13K115 10 47735452 03 07 2014 90 1 90 150 15 ...

Page 1555: ... lb ft 7 4 SS13K073 11 18 Install the Bowden cable 1 for the field road group SVIL13TR00627AB 12 19 Connect the brake fluid hoses 1 SS13K091 13 20 Install the Bowden cable 1 for the hand brake 21 Adjust the hand brake See Parking brake or park ing lock Adjust 33 110 SS13K090 14 47735452 03 07 2014 90 1 90 150 16 ...

Page 1556: ...tall the Bowden cable 1 for the Power Take Off PTO 540 1000 SS13K092 16 25 Connect all the electrical connectors for the Electronic Front Hitch EFH where fitted NOTE Fix the cables with cable ties SVIL13TR00630AA 17 26 Install the Bowden cable 1 for the hitch SVIL13TR00629AB 18 47735452 03 07 2014 90 1 90 150 17 ...

Page 1557: ...1AC 19 28 Install the trailer socket 1 SVIL13TR00633AB 20 29 Install the remote flow control first control unit Install the clip 1 SVIL13TR00632AC 21 30 Install the floor mat 31 Install the fixing plates 32 Install the bolts 1 SVIL13TR00636AB 22 47735452 03 07 2014 90 1 90 150 18 ...

Page 1558: ...n the left hand side 35 Connect the hose 2 from the steering valve to the thermostat 36 Connect the front axle brake hose 3 where fitted SVIL13TR00637AB 24 37 Install the air conditioning pipes where fitted 38 Install the nuts 1 SVIL13TR00642AB 25 39 Install the cover 40 Install the nuts 1 SVIL13TR00638AB 26 47735452 03 07 2014 90 1 90 150 19 ...

Page 1559: ...de 43 Install the bolts 1 SS13K074 28 44 Install the middle cover 45 Install the bolts 1 SS13K075 29 46 Install the heating hoses 1 47 Fix the heating hoses 1 with the clamps SVIL13TR00641AB 30 48 Bleed the hydraulic service brake See Hydraulic service brakes Bleed 33 202 49 Install the fuel tank See Fuel tank Install 10 216 47735452 03 07 2014 90 1 90 150 20 ...

Page 1560: ... bolt from the hole on the gear lever SVIL13TR00647AB 31 53 Install the rubber cover 1 SVIL13TR00648AB 32 54 Install the covers on both sides 55 Install the five bolts 1 on both sides SS13K076 33 56 Install the rubber covers on both sides of the cab 57 Install the bolts 1 and the nuts 2 on both sides SVIL13TR00650AB 34 47735452 03 07 2014 90 1 90 150 21 ...

Page 1561: ...ated trailer brake where fitted 61 Install the bolts 1 SVIL13TR00653AB 36 62 Check all fluids If necessary top up For the correct specification see Consumables Lubrications and Coolants Next operation Evacuate the air conditioning system See Air conditioning Evacuate 50 200 Install the rear wheels See Rear wheels Install 44 520 47735452 03 07 2014 90 1 90 150 22 ...

Page 1562: ...Index Platform cab bodywork and decals 90 Cab 150 Cab Install 13 Cab Remove 3 47735452 03 07 2014 90 1 90 150 23 ...

Page 1563: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

Page 1564: ...astle Nut Socket With Degree Scale Transmission drive and driven shaft Remove Main shaft 21 4 72 380000815 Drive Shaft Nut Socket Transmission drive and driven shaft Remove Main shaft 21 4 72 380001733 Powershift Castle Nut Socket With Degree Scale Transmission drive and driven shaft Install Main shaft 21 4 77 380000815 Drive Shaft Nut Socket Transmission drive and driven shaft Install Main shaft ...

Page 1565: ... Seal Installer Powered front axle Special tools 25 1 6 380000269 Wheel Hub Bearing Ring Socket Four Wheel Drive 25 1 20 380000268 Bevel Pinion Ring Nut Wrench Four Wheel Drive 25 1 24 380000257 Bevel Gear Pinion Splined Retainer Deep Socket Four Wheel Drive 25 1 24 380200041 Differential Pinion Shaft Oil Seal Protection Shield Installer Four Wheel Drive 25 1 25 380200042 Differential Pinion Shaft...

Page 1566: ...Pinion Shaft Socket Bevel pinion Install 27 2 24 380001730 Grooved Nut Wrench Planetary final drive Disassemble Axle trumpet housing and planetary drive 27 3 4 380000051 Final Drive Half Shaft Seal Installer Planetary final drive Assemble Axle trumpet housing and planetary drive 27 3 6 380000050 Final Drive Half Shaft Seal Guide Planetary final drive Assemble Axle trumpet housing and planetary dri...

Page 1567: ...000843 Diagnostic Test Switch Electronic module Instrument control unit HF View controller hardware information 55 11 55 380000843 Diagnostic Test Switch Electronic module Central Control Unit 55 11 60 380000843 Diagnostic Test Switch Electronic module Central Control Unit 55 11 62 380000843 Diagnostic Test Switch Electronic module Central Control Unit 55 11 66 380000843 Diagnostic Test Switch Ele...

Page 1568: ... module Transmission Control Unit 55 12 20 380000843 Diagnostic Test Switch Transmission electronic control module Transmission Control Unit 55 12 22 380000843 Diagnostic Test Switch Transmission electronic control module Transmission Control Unit 55 12 24 380000843 Diagnostic Test Switch Transmission electronic control module Transmission Control Unit 55 12 26 380000843 Diagnostic Test Switch Tra...

Page 1569: ...ASE IH policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production variations Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition For exact information about any particular product please consul...

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