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Cascade HEAT MANAGER PRO, User Manual

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Cascade HEAT MANAGER PRO User Manual Download Page 18

 

 

Heat Manager Pro User Manual V1.5     Page 18 

 

* EMERGENCY STOP ACTIVATE/SHOW DIGITAL OUTPUTS only visible when DIO mod-
ule is present in the system. 

2.2

 

P

ROGRAM 

S

ETTINGS

:

 

S

ET CHANNEL CONFIGURATION

 

 

Push program settings for setting the correct type of channel. Remember that channel 1 
is always a programmer. 

Summary of Contents for HEAT MANAGER PRO

Page 1: ...Heat Manager Pro User Manual V1 5 Page 1 User manual HEAT MANAGER PRO...

Page 2: ...ees Celsius or Fahrenheit Easy mode programmer ramp up soak temperature time ramp down and end temperature Normal mode programmer 7 segments each consisting of a ramp up down and soak temperature time...

Page 3: ...eatures added like y axis scale change and historical view 2 7 Data menu added 2 7 1 Export data added screen simplified 2 7 2 Show numeric data added 2 7 3 Enter batch data added 2 6 Auto hold settin...

Page 4: ...ed to data menu 2 7 4 Recorder start stop item description added 2 7 5 CSV auto write item description added 29 11 2019 Version 1 4 for software version HmPro V5 09 12 channel programmer can also be c...

Page 5: ...anager Pro 13 1 2 Principle of operation 15 1 3 Operation modes easy or normal 16 2 OPERATION 17 2 1 System startup 17 2 2 Program Settings Set channel configuration 18 2 3 Edit heating profile easy m...

Page 6: ...3 PID Settings temperature control response 56 3 4 PV offset adjust measured temperatures 58 3 5 Hot cold start selection behaviour after power up 60 3 6 Language selection 61 3 7 Date and time settin...

Page 7: ...t 80 E 2 How can I quickly check the logged temperatures from the operation screen 80 E 3 How do I advance the temperature quickly easy mode only 80 E 4 The Heatmanager Pro does not continue with the...

Page 8: ...n Blue Info Information you should know to fully understand your system and benefit from its properties Printed in green Warning Read these important messages before executing the desired operation Pr...

Page 9: ...they can be touched easily with your finger without the need for a stylus or precise positioning A soft tipped stylus can be used if preferred but is normally not required for proper operation Touchin...

Page 10: ...h valid command will invoke a short beep confirming the reception of the touch However whether or not the actual action is performed depends also on other conditions Avoid applying excessive force on...

Page 11: ...e process In the case of the Heat Manager we refer to the measured process values of a running process which are stored in the non volatile memory of the Heatmanager Pro These values can be exported t...

Page 12: ...l we call that the sampling interval is adjustable Set value The desired value you wish to reach with the temperature controller also known as SV or set point Slave A slave is a controller that receiv...

Page 13: ...h 4301TAD screen Remote Trending Use the Heat Manager in combination with LogOnline temperature registration service Major benefit is that the measured data is authenticated You can give a so called w...

Page 14: ...data can be imported via an Ethernet wifi connection to the CasCade Reporter tool for easy verification of the process results From the reporter tool you can export it easily with your company logo as...

Page 15: ...the OPERATION screen and start the channels that we wish to use The actual temperature control process will now start The actual status can be followed on the operation screen and on various other mon...

Page 16: ...normal mode for on site welding work That all depends on the situation and the work piece You can quickly adapt the Heatmanager Pro to this even on site when desired The major differences between the...

Page 17: ...r most functions however it assumes that you have already basic understanding and experience with interactive touch screen systems 2 1 SYSTEM STARTUP Check for clear and safe operating conditions at a...

Page 18: ...CY STOP ACTIVATE SHOW DIGITAL OUTPUTS only visible when DIO mod ule is present in the system 2 2 PROGRAM SETTINGS SET CHANNEL CONFIGURATION Push program settings for setting the correct type of channe...

Page 19: ...ious chan nel that was set as a programmer So when channel 1 and 2 are programmers 3 and 4 are unused and 5 and 6 are slaves the channel 5 and 6 take the setpoint of channel 2 After you made a selecti...

Page 20: ...button Ramp down rate or push the 4 button End temperature when the programmer profiler reaches this value all channels will continue controlling until the programmer channel is switched to stop mode...

Page 21: ...the temperature RAMP DEGR HOUR Enter a desired heat up down rate DWELLTIME IN MIN Enter a desired dwelltime soaktime in minutes LINK SEGMENT Value 0 don t continue to a next segment remain at set valu...

Page 22: ...The following screen appears The example here shows a situation with channel 1 is a programmer P indicator channel 2 is unused U indicator Channel 3 is a programmer P indicator Channel 4 is unused and...

Page 23: ...this is the current actual temperature setvalue of the corresponding channel the slave will get the same setvalue as its master By pushing the square indicator around 3 indicating that it is a progra...

Page 24: ...csv write procedure go to the main menu data menu CSV auto write menu item When all programmers are stopped the CSV auto write procedure will write the remaining measurements in the measurement buffe...

Page 25: ...mer itself or one of its slave s detects a deviation between setvalue and measured value that exceeds an adjustable limit You can enter the allowed deviation between the setvalue and measured value in...

Page 26: ...backup buffer for USB stick This buffer takes 100 measurements and after that the 100 new measurements are added to the existing csv file in the SAMP08 directory on the USB STICK This is only active...

Page 27: ...Heat Manager Pro User Manual V1 5 Page 27 Using the trending graphs View the trending by pushing the TREND button in the operation screen...

Page 28: ...nual V1 5 Page 28 When you push in the middle of the trending screen you return to the operation screen Here you can view all temperatures recorded from all channels By pushing on the Y axis numbers y...

Page 29: ...ulldown menu appears with this you can search back forth in time Push HISTORY again to go back to the online mode where actual iso historical values are shown You can export these measurements as a cs...

Page 30: ...d measurements are cleared Note this can only be pushed with all channels in stop ENTER BATCH DATA Enter batch related information that will be stored under the a separate filename with entered number...

Page 31: ...ite to CSV file functionality here an internal buffer of 100 values is used that is sampled with the same sampling rate as the internal memory sam pling buffer and every 100 samples the measurements a...

Page 32: ...TO USB The Heatmanager Pro will now write all measured values into a CSV file It will be present on the USB device in the SAMP01 directory as the entered filenumber H csv This file can be imported int...

Page 33: ...n view the numeric values in the measurement buffer Use the arrows to scroll through the measurements on top of the table you see a legend what the specific values mean You can use buttons that scroll...

Page 34: ...these screens it is possible to enter extra batch related information that is stored together with the CSV file that is exported with export data to usb PREVIOUS Go to the previous screen or go back...

Page 35: ...the channels that is configured as a programmers is started Stop the recorder when ALL programmers are in stopped state ALWAYS ON Recorder always on When you first insert a usb stick of a sd card the...

Page 36: ...1TAD When the USB stick or SD card is not present the auto CSV write procedure for the corresponding device cannot be started You see in the screen above that both the usb stick and sd card auto csv w...

Page 37: ...started automatically when either a programmer starts or when the recorder function is always enabled When a file with the same filenumber either in samp08 directory on usb stick or samp15 directory o...

Page 38: ...tem detects this and you can continue recording on it by pushing the RESUME button When you push the ABORT the procedure is aborted and no action is taken with the file on the usb stick or sd card STA...

Page 39: ...n view the actual control output percentages of the various channels The screen is similar to the operation screen but has extra information In the last column break you can view if a thermocouple has...

Page 40: ...Heat Manager Pro User Manual V1 5 Page 40 2 9 CHANNEL DETAILS By pushing the white box around a programmer channel you continue to a channel details overview The following screen will appear...

Page 41: ...rogrammer in hold the setpoint will not increase decrease Push this button again to continue with the running profile PV OFFSET Adjust the temperature measurements PVbias PID SETTINGS Adjust the contr...

Page 42: ...LOCK UNLOCK SCREEN Lock unlock It is possible to lock the screen by pushing in the left bottom corner for more than 5 seconds on the main menu an operation screen appears in locked state Now the Heatm...

Page 43: ...Page 43 To unlock Press more than 5 seconds in the left bottom corner of the locked operation screen 2 11 GENERAL INFORMATION SUPPLIER CONTACT INFORMATION This screen shows contact information of the...

Page 44: ...controlled emergency stop You can use these signals for disabling the power on heating elements in case a switching re lay gets stuck as well as a combination signal of a temperature alarm on one of...

Page 45: ...or more than 3 seconds the emergency stop will be activated MAIN MENU Back to main menu DIO CHANNEL INFO More information on the DIO outputs and statuses BACK Back to the previous screen You can de ac...

Page 46: ...tings screen This is done for each channel separately and for each segment of the profile Here you can also adjust the way event 4 temperature alarm oper ates DO5 will become active if all temperature...

Page 47: ...tching digital outputs in case a temperature alarm occurs You can use these signals for exampling for a so called heat demand signal that can be used for starting a burner as well as separate temperat...

Page 48: ...n channel 4 DO5 EVENT 4 ALARM temperature alarm on channel 5 DO6 EVENT 4 ALARM temperature alarm on channel 6 DO7 EVENT 4 ALARM temperature alarm on channel 7 when present in Heatmanager Pro DO7 EVENT...

Page 49: ...s section describes the more advanced features of the Heatmanager Pro They are accessible from the main menu basic settings A password of level 1 see appendix is needed To enter this menu press on the...

Page 50: ...rol parameters PV OFFSET Adjust the temperature measurements HOT COLD RESTART SELECT Select whether the heatmanager must restart in run or stop mode after a power failure recovery LANGUAGE SELECTION C...

Page 51: ...easy mode you can select the so called normal mode where the Heatmanager Pro programmer works with 7 separate segments Each segment consists of a ramp and a soak so both the ramp part as well as the s...

Page 52: ...es not have to be interconnected to other heatmanagers Please select this option because if you set it to master or slave it tries to interconnect to other heatmanagers so only set it to master and or...

Page 53: ...called autosensing port so crossed cabling is not necessary for operation The master Heatmanager Pro must have an IP address of 10 0 0 210 The IP addresses of the slaves must be set to Slave 1 10 0 10...

Page 54: ...rectly This must be done in the offline menu of the touchpanel Use the config help button to get more information on setting this IP address This is done in case you need to set this in the field with...

Page 55: ...nnected to channel 1 of the master Heatmanager Pro in the channel config to remote 8 When all these configurations are done and ok you can start the channel 1 of the master Heatmanager Pro the slaves...

Page 56: ...kpiece are deviating a lot from where these settings were obtained then a re adjustment is necessary ONLY CHANGE THESE SETTINGS WHEN YOU HAVE EXPERIENCE WITH SETTING PID CONTROLLER PARAMETERS FOR TEMP...

Page 57: ...id state outputs This can result in a better temperature control when using solid state relays instead or normal mechanical contactors Don t set the value to 1 0s with mechanical contact relays this w...

Page 58: ...e to the equipment workpiece It is also possible that an unsafe situation can occur if the measured temperatures are not correct This screen shows the actual measured temperatures including the PV off...

Page 59: ...lly this value must be set to 1 0 second default but if you have some problems during welding temperature jumping up down you can set this value a little bit higher Note that setting this value higher...

Page 60: ...ng it will automatically restart when the power switches back on COLD START When the Heatmanager Pro had a channel running the channel will be stopped after the power switches back on It must be resta...

Page 61: ...English German Dutch and French are supported but this can be extended in the future when the customer delivers the translation ENGLISH Select English language GERMAN Select German language NEDERLAND...

Page 62: ...is screen the date time settings used for the datalogging trending recorder can be adjusted A password level of 2 or higher is needed for this operation Push the desired white field that you with to c...

Page 63: ...maximum temperature safety signal For each separate segment and channel this alarm setvalue for event 4 can be set Please note that segment 8 is the so called stop segment Only when a channel is set...

Page 64: ...User Manual V1 5 Page 64 APPENDIX A PASSWORDS Level 1 user Level 2 master Level 10 reinit Level 14 123 Level 15 cascade Note that sometimes you need to use CAPS upper case characters when it doesn t w...

Page 65: ...PID controllers date back to the 1890s governor design PID controllers were subsequently developed in automatic ship steering One of the earliest examples of a PID type controller was developed by El...

Page 66: ...re take a more practical approach and try to describe a PID controller in common language that almost everybody can understand To make things easier we will start out with a very simple on off control...

Page 67: ...some deviation from the set value called offset A high P value gives the control system a large band of modulation the major disadvantage is that the reaction to the deviation can be quite slow A too...

Page 68: ...a control system that can never reach the set value exactly There will remain a small offset error and the desired set value is not reached The trick here is also to reach the setting that more or les...

Page 69: ...stable process with large over and undershoots A too low D action will result in a system that does not respond quick enough too late to Varying process conditions This will also result in an unstable...

Page 70: ...you can see if your modifications give improvements or not then you need to move in the other direction It is always best to first start by setting the I and D factors to 0 and only use the P action W...

Page 71: ...w values it will leave the PID settings on the values before the start of the auto tuning procedure Watch out these calculated PID values are only a rough indication of the actual perfect PID settings...

Page 72: ...ion everything is connected together more or less Don t start to move down in spiraling circles and change only 1 parameter at a time and verify very well if this improves the situation or not A good...

Page 73: ...when possible Especially the date 7 Finish the data is now in the right columns 8 Add a new column next to a column with measurements 9 Enter formula on 1st position in the newly entered column e g A...

Page 74: ...ot supported This older version can be downloaded from http sourceforge net projects filezilla files FileZilla_Client 3 9 0 5 D 1 DISABLE FIREWALL SETTINGS You need to disable firewall settings in you...

Page 75: ...ou installed all cabling correctly you can try to test it in the command line of windows First close all applications Keep the windows button see above for example pressed and push the R key Enter cmd...

Page 76: ...e the IP address of the Heat Manager was set to 10 0 0 103 see the engineering manual network settings for this Please note that your Heat Manager can have a different IP address Enter in the command...

Page 77: ...of The IP address is not correct Ethernet cabling is not correct no connection or straight crossed not correct PC has some kind of firewall safety setting that blocks the communication You will a scre...

Page 78: ...ection correctly you can start the FileZilla client application on your PC You first need to set 1 extra mark at allow to fall back to other transfer mode on failure before starting the communication...

Page 79: ...ansfer files between your PC and the USB stick inserted into the Heatmanager Pro by dragging them from one directory to the other one with the mouse Here are the most important directories on the USB...

Page 80: ...uickly return to the operation screen again Go to the main menu copy data screen for writing the buffer of values to the inserted USB stick You ll find the data in the SAMP01 folder on the USB stick a...

Page 81: ...wish to modify in change the value and push back to go back to the operation screen E 7 THE OPERATION SCREEN APPEARS LOCKED LOCK INDICATOR IN RIGHT TOP HOW TO UNLOCK Push for a few seconds on the lef...

Page 82: ...Heat Manager Pro User Manual V1 5 Page 82 APPENDIX F NOTES...

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