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In Canada refer to the current editions of the Canadian Electrical Code

CSA C22.1.

Recognize safety information. This is the safety-alert symbol  . When

you see this symbol on the unit and in instructions or manuals, be alert to

the  potential  for  personal  injury.  Understand  these  signal  words:

DANGER, WARNING, and CAUTION. These words are used with the

safety-alert symbol. DANGER identifies the most serious hazards which

will  result  in  severe  personal  injury  or  death.  WARNING  signifies

hazards  which  could  result  in  personal  injury  or  death.  CAUTION  is

used  to  identify  unsafe  practices  which  may  result  in  minor  personal

injury  or  product  and  property  damage.  NOTE  is  used  to  highlight

suggestions  which  will  result  in  enhanced  installation,  reliability,  or

operation.

Introduction

This  heat  pump  is  fully  self-contained  and  designed  for  outdoor

installation.  (See 

Fig. 1

)  Standard  units  are  shipped  in  a

horizontal-discharge  configuration  for  installation  on  a  ground  level

slab. Standard units can be converted to downflow (vertical) discharge

configurations for rooftop applications. 

Receiving and Installation 

Step 1 – Check Equipment 

Identify Unit 

The  unit  model  number  and  serial  number  are  stamped  on  the  unit

identification plate. Check this information against shipping papers.

Inspect Shipment 

Inspect for shipping damage before removing packaging material. If unit

appears  to  be  damaged  or  is  torn  loose  from  its  anchorage,  have  it

examined  by  transportation  inspectors  before  removal.  Forward  claim

papers  directly  to  transportation  company.  Manufacturer  is  not

responsible for any damage incurred in transit. Check all items against

shipping list. Immediately notify the nearest equipment distributor if any

item is missing. To prevent loss or damage, leave  all parts in original

packages until installation. 
If the unit is to be mounted on a curb in a downflow application, review

Step 5 to determine which method is to be used to remove the downflow

panels before rigging and lifting into place. The panel removal process

may require the unit to be on the ground.

Step 2 – Provide Unit Support 

Roof Curb 

Install accessory roof curb in accordance with instructions shipped with

curb  (See 

Fig. 6

).  Install  insulation,  cant  strips,  roofing,  and  flashing.

Ductwork must be attached to curb. 

IMPORTANT: 

The gasketing of the unit to the roof curb is critical for a

watertight  seal.  Install  gasketing  material supplied  with  the roof  curb.

Improperly applied gasketing also can result in air leaks and poor unit

performance. 

Curb  should  be  level  to  within  1/4  in.  (6  mm)  (See 

Fig. 9

).  This  is

necessary  for  unit  drain  to  function  properly.  Refer  to  accessory  roof

curb installation instructions for additional information as required. 

Installation on older “G” series roof curbs.

Two accessory kits are available to aid in installing a new “G” series unit

on an old “G” roof curb.

1. Accessory  kit  number  CPADCURB001A00,  (small  chassis)  and

accessory kit number CPADCURB002A00, (large chassis) includes

roof  curb  adapter  and  gaskets  for  the  perimeter  seal  and  duct

openings.  No  additional  modifications  to  the  curb  are  required

when using this kit.

2. An alternative to the adapter curb is to modify the existing curb by

removing the outer horizontal flange and use accessory kit number

CPGSKTKIT001A00  which  includes  spacer  blocks  (for  easy

alignment to existing curb) and gaskets for the perimeter seal and

duct openings. This kit is used when existing curb is modified by

removing outer horizontal flange.

Slab Mount 

Place the unit on a solid, level pad that is at least 2 in. (51 mm) above

grade (See 

Fig. 10

). The pad should extend approximately 2 in. (51 mm)

beyond the casing on all 4 sides of the unit. Do not secure the unit to the

pad except when required by local codes. 

Step 3 – Provide Clearances

The required minimum service clearances are shown in 

Fig. 2

 - .

Fig. 5

Adequate ventilation and outdoor air must be provided. The outdoor fan

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing or servicing system,  always turn  off main power to

system and install lockout tag. There may be more than one disconnect

switch. Turn off accessory heater power switch if applicable.

CAUTION

!

CUT HAZARD

Failure to follow this caution may result in personal injury.

When removing access panels (see 

Fig. 25

 or performing maintenance

functions)  inside  your  unit,  be  aware  of  sharp  sheet  metal  parts  and

screws.  Although  special  care  is  taken  to  reduce  sharp  edges  to  a

minimum, be extremely careful and wear appropriate clothing, safety

glasses and gloves when handling parts or reaching into the unit.

WARNING

!

PERSONAL INJURY AND PROPERTY DAMAGE 

HAZARD

For  continued performance,  reliability,  and  safety,  the only  approved

accessories and replacement parts are those specified by the equipment

manufacturer.  The  use  of  non-manufacturer  approved  parts  and

accessories could invalidate the equipment limited warranty and result

in  fire  risk,  equipment  malfunction,  and  failure.  Please  review

manufacturer's  instructions  and  replacement  part  catalogs  available

from your equipment supplier.

NOTICE

!

If the unit gasketing or insulation must be replaced, ensure the material

used is compliant with the two agency requirements listed.

1. Insulation and adhesives shall meet NFPA 90.1 requirements for

flame spread and smoke generation.

2. Cabinet insulation shall meet ASHRAE Standard 62.2.

CAUTION

!

UNIT/STRUCTURAL DAMAGE HAZARD

Failure to follow this caution may result in property damage.

Ensure there is sufficient clearance for saw blade when cutting the outer

horizontal flange of the roof curb so there is no damage to the roof or

flashing.

Summary of Contents for WPH4 Series

Page 1: ...and Defrost Mode 24 Maintenance 27 Indoor Blower and Motor 27 Refrigerant 30 Compressor Oil 30 Servicing Systems on Roofs with Synthetic Materials 31 Liquid Line Filter Drier 31 R 410A Refrigerant Cha...

Page 2: ...on on older G series roof curbs Two accessory kits are available to aid in installing a new G series unit on an old G roof curb 1 Accessory kit number CPADCURB001A00 small chassis and accessory kit nu...

Page 3: ...partial overhang such as a normal house overhang is 48 in 1219 mm above the unit top The maximum horizontal extension of a partial overhang must not exceed 48 in 1219 mm IMPORTANT Do not restrict out...

Page 4: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 4 A221484 Fig 2 PHD4 24 30 Unit D...

Page 5: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 5 A221486 Fig 3 WPH4 24 30 Unit D...

Page 6: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 6 A221485 Fig 4 PHD4 36 60 Unit D...

Page 7: ...s K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 7 A221487 Fig 5 WPH4 36 60 Unit D...

Page 8: ...4 Attach ductwork to curb flanges of duct rest on curb 5 Insulated panels 1 in 25 mm thick fiberglass 1 lb density UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm Part Number CPRCURB011B00...

Page 9: ...al use and at monthly intervals all rigging shackles clevis pins and straps should be visually inspected for any damage evidence of wear structural deformation or cracks Particular attention should be...

Page 10: ...ing Contractors National Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning systems 5 Secure all ducts to...

Page 11: ...n accessory or is field supplied Make sure that the outlet of the trap is at least 1 in 25 mm lower than the unit drain pan condensate connection to prevent the pan from overflowing Connect a drain tu...

Page 12: ...24 volt splice box See Fig 12 for connection diagram Run the low voltage leads from the thermostat through the control wiring inlet hole grommet see Fig 2 Fig 5 and into the low voltage splice box Pr...

Page 13: ...r Dual Accuraters Orifice ID in mm N A 0 080 1 2 03 1 N A Orifice OD in mm 0 032 2 0 81 2 0 035 2 0 89 2 0 040 2 1 02 2 0 046 2 1 17 2 0 046 2 1 17 2 0 046 2 1 17 2 Outdoor Coil Rows Fins in face area...

Page 14: ...ries K and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 14 A09098 Fig 13 Typical Insta...

Page 15: ...WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 15 A221468 Fig 14 Connection Wiring Schem...

Page 16: ...d WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 16 A221469 Fig 15 Ladder Wiring Schemat...

Page 17: ...WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 17 A221470 Fig 16 Connection Wiring Schem...

Page 18: ...d WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 18 A221471 Fig 17 Ladder Wiring Schemat...

Page 19: ...nd WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 19 A221472 Fig 18 Connection Wiring Di...

Page 20: ...and WPH4 Series K Installation Instruction Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 20 A221473 Fig 19 Ladder Wiring Diag...

Page 21: ...temperature NOTE Once the compressor has started and then has stopped it should not be started again until 5 minutes have elapsed The defrost board has a built in 5 minute delay between cycles The 5 m...

Page 22: ...r than required liquid line temperature NOTE If the problem causing the inaccurate readings is a refrigerant leak refer to Check for Refrigerant Leaks section Indoor Airflow and Airflow Adjustments NO...

Page 23: ...able range for the speed tap to be used for dehumidification cooling 7 Use any spare vinyl plugs to cap any unused speed tap wires Single Speed Cooling With Higher Electric Heat Speed This unit can al...

Page 24: ...tive defrost cycles the control will lengthen the defrost interval by 15 minutes up to a maximum of 120 minutes or 30 minutes greater than the original setpoint whichever comes first If the previous d...

Page 25: ...0 41 0 41 High Black CFM 1505 1464 1423 1380 1336 1292 1242 1199 1145 1096 BHP 0 38 0 39 0 40 0 42 0 43 0 43 0 44 0 45 0 46 0 47 42 Low Blue CFM 956 899 843 786 729 676 621 558 504 435 BHP 0 13 0 13 0...

Page 26: ...4x24x1 406x610x25 356x610x25 3 0 3 5 4 0 0 09 0 09 0 10 0 12 0 13 0 15 0 17 0 17 0 19 0 21 1500 2200CFM 16x24x1 18x24x1 406x610x25 457x610x25 5 0 0 15 0 17 0 18 0 20 0 21 0 22 0 23 0 23 Table 8 Electr...

Page 27: ...slide assembly out Be careful not to tear insulation in blower compartment d Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly e Loosen setscr...

Page 28: ...wet bulb indoor condition Where a dash appears do not attempt to check charge or charge unit under these conditions using the superheat method Weigh in method should be used A150625 To properly check...

Page 29: ...pect and check the electrical controls and wiring annually Be sure to turn off the electrical power to the unit Remove access panels see Fig 25 to locate all the electrical controls and wiring Check a...

Page 30: ...e interchanged The scroll compressor pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor has no dynamic suction or discharge valves...

Page 31: ...polyethylene plastic drip cloth or tarp Cover an approximate 10x10 ft 3x3 m area 2 Cover area in front of the unit service panel with a terry cloth shop towel to absorb lubricant spills and prevent ru...

Page 32: ...ng vacuum with dry nitrogen Check Defrost Thermostat The defrost thermostat is usually located on the lowest liquid leaving circuit of the left condenser coil see Fig 27 The thermostat closes at 32_F...

Page 33: ...nt line voltage Determine cause and correct Blocked condenser Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace...

Page 34: ...LECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT INDOOR EVAPORATOR AIR FILTER IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOU...

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