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RGAP(A,B)XX: Installation and User Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

10

ERROR and STATUS CODES

Table 1 – Operating Status Codes

INDICATOR LIGHT 

CODE

 EXPLANATION

POSSIBLE CAUSE

RECOMMENDED ACTION

OFF

No incoming AC power 

to

Return Air Purifier 

control electronics

Normal operation when airflow is not present for 

models without flow sensor due to AC power to 

purifier being off at furnace control board (EAC 

terminals)

ON/OFF power switch turned to OFF

Turn purifier power switch to ON position.

Power to entire system is off

(furnace and Return Air Purifier)

Check that the HVAC system is switched on.

Blown fuse or tripped circuit

breaker for HVAC system

Replace fuse or reset circuit

breaker. Call for service if problem reoccurs.

Misaligned or damaged purifier door

Insure that door is undamaged and properly 

installed on purifier cabinet.

Damaged or disconnected incoming power wiring 

Call for service.

ON (continuously)

Return Air Purifier on

Normal operation when airflow is present

FLASHING

(1 flash every 4 

seconds)

Standby Mode

Normal operation when airflow is not present for 

models with flow sensor

Ions detected in airflow due to missing replaceable 

filter element

Place filter in air purifier.

Debris is covering airflow sensor (for models 

including an airflow sensor)

Make sure flow sensor is clean and unobstructed.

Flow sensor is damaged (for

models including an airflow sensor)

Replace flow sensor, available as replacement kit 

(KIT160000).

Flow sensor bypass assembly is damaged (for 

models without an airflow sensor)

Replace flow sensor bypass

assembly, available as

replacement kit (KIT161000).

One or more of the three airflow sensor contact 

springs on purifier cabinet downstream rail are bent 

or damaged

Replace flow sensor contact spring assembly, 

included as part of the flow sensor kits (KIT160000 

and flow sensor bypass kit KIT161000).

Table 2 – Start-Up Error Codes

INDICATOR LIGHT 

CODE

 EXPLANATION

POSSIBLE CAUSE

RECOMMENDED ACTION

2 FLASHES

Filter ground circuit fault 

No filter installed

Place filter in Return Air Purifier.

Filter installed incorrectly.

Install filter in correct orientation as indicated by airflow 

direction arrows on cabinet and filter.

Wrong type of filter installed

Install genuine Return Air Purifier replacement filter.

Wet filter

Call service to locate and eliminate the source of water on the 

filter and replace the filter with a new filter. 

Damaged filter contact spring on 

door assembly

Verify that filter contact springs mounted on power supply 

assembly are properly contacting the aluminum contact pads 

on the filter and not contacting the cabinet or any metal on 

the back of the power supply assembly. If springs are broken 

or damaged replace the power supply assembly.

RAPID FLASHING

(5 flashes per 

second)

LED Flashes for 10 seconds 

when AC power is turned on 

indicating a previously stored 

error code will be displayed 

after 10 seconds. Purifier will 

not operate until cause of 

error condition is rectified and 

purifier is reset.

An error code was registered in the 

purifier controls prior to the purifier 

being turned off

The purifier controls may be reset during the 10 seconds in 

which the LED is flashing rapidly. See the reset procedure 

section of this document for resetting the electrical controls. If 

the problem persists, follow the actions recommend in Table 

3 for the stored error code or call service.

Summary of Contents for RGAP Series

Page 1: ...r property damage Consult a qualified installer service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions packaged with the kits or accessories when installing Follow all safety codes Wear safety glasses protective clothing and work glo...

Page 2: ...erminals provide power only when the furnace blower is operating Return Air Purifier RGAPAXX1625 is designed to be powered from the electronic air cleaner EAC terminals on a furnace electronic control Accessory Safety Screen KIT170000 Electrical Power Fusing with Furnace Return Air Purifier RGAPAXX1625 does not include in line fuses as it is designed to be powered from the electronic air cleaner E...

Page 3: ...blocks and attach to the trusses to form a box to frame in the unit b If blocking has been completed by others verify the frame measurement is correct and make adjustments if needed A200494A Fig 4 Rough in CAUTION CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when ...

Page 4: ... box knockout 11 Electrical Connections Fig 8 Fig 15 and Fig 16 NOTE Use proper strain relief when installing wiring to junction box a For Furnace Units Connect wiring from the EAC terminals to a unit disconnect switch in the attic and then connect the wiring from the disconnect to the electrical box on the unit using a proper UL rated fitting at the electrical box knockout on the unit Follow stan...

Page 5: ...on filter 18 Install the filter cartridge Fig 13 in the correct orientation Follow the steps per To replace the Return Air Purifier filter cartridge complete the following steps on p7 and switch on the air purifier IMPORTANT Make sure the metal tabs on the leading edge of the filter case are inserted first They must not be visible after the filter is installed Follow the instructions printed on th...

Page 6: ...access to the incoming power wiring compartment Affix the ends of the wire or conduit to the fan coil unit and electrical box with proper UL rated fittings 2 Remove the yellow and black primary wires from the fan coil air handler transformer terminals and connect the quick connect piggyback terminals of the quick connect kit leads exiting the air purifier power conduit assembly to the transformer ...

Page 7: ...ing steps Turn the heating and cooling system power off IMPORTANT Use of any filter cartridge in the Return Air Purifier other than the genuine replacement purifier cartridge listed in the table below will likely result in poor performance and may constitute a safety hazard Do not use any third party air filters in the Return Air Purifier 1 Open the return air grille cover 2 Unlatch the unit and s...

Page 8: ...Gently stroke the ionization pins with the brush Use a gentle back and forth brushing motion to clean any small accumulations from the tips of the points If desired use a vacuum cleaner with brush attachment to gently vacuum the frame and components of enhancement module Also if an Accessory Safety Screen is installed vacuum the Safety Screen to remove accumulated dust and debris If further cleani...

Page 9: ...troubleshooting procedures A11370 Fig 22 Removal of Deposits from Ionization Pins CAUTION SAFETY HAZARD Failure to follow this caution may result in personal injury or equipment damage The following instructions are for use by qualified personnel only WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death The following procedures will expose electri...

Page 10: ...ce flow sensor bypass assembly available as replacement kit KIT161000 One or more of the three airflow sensor contact springs on purifier cabinet downstream rail are bent or damaged Replace flow sensor contact spring assembly included as part of the flow sensor kits KIT160000 and flow sensor bypass kit KIT161000 Table 2 Start Up Error Codes INDICATOR LIGHT CODE EXPLANATION POSSIBLE CAUSE RECOMMEND...

Page 11: ...ng the Return Air Purifier A200505A Fig 23 Dimensions Table 3 Operating Error Codes INDICATOR LIGHT CODE EXPLANATION POSSIBLE CAUSE RECOMMENDED ACTION 4 FLASHES Ionizer filter current imbalance Dirty Filter Enhancement Module FEM Clean service Return Air Purifier unit Damaged Filter Enhancement Module FEM Replace the filter enhancement module 5 FLASHES Over current fault Excessively dirty Damaged ...

Page 12: ...Replacement Component Kits and Accessories DESCRIPTION PART NUMBER Filter Enhancement Module FEM KIT145000 Power Supply Assembly KIT159000 Accessory Safety Screen Kit KIT170000 Current Sensing Relay Kit HN72ZA001 Service Quick Kit 344872 751 Included standard with the RGAPBXX1625 Flow Sensor KIT160000 Included standard with the RGAPBXX1625 Flow Sensor Bypass KIT161000 Included standard with the RG...

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