Carrier obm154 Installation Instructions Manual Download

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Summary of Contents for obm154

Page 1: ...reference SERVICER Use the information in this booklet to service the appliance and affix the booklet adjacent to the appliance after servicing C velificatio l ol cei_ification fbi i ldivid lal plod lctS Copyright 2011 CAC BDP 7310 W Morris St Indianapolis IN 46231 Printed in U S A Edition Date 07 11 Manufacturer reserves the right to change at any time specifications and designs without notice an...

Page 2: ...MNEY VENTING 8 2 8 COMBUSTION AIR SUPPLY AND VENTILATION 8 2 9 OIL TANK 9 2 10 DUCTING 9 2 11 SUPPLY AIR ADJUSTMENTS 4 SPEED MOTORS 9 2 12 SUPPLY AIR ADJUSTMENTS ECMVARIABLE SPEED MOTORS l0 2 13 INSTALLATION OF ACCESSORIES l0 3 OPERATION 11 3 1 3 2 3 3 START UP 11 OPERATING SEQUENCE OIL HEATING MODE 11 CHECKS AND ADJUSTMENTS 11 4 MAINTENANCE 13 4 1 4 2 4 3 4 4 4 5 4 6 CLEANING THE HEAT EXCHANGER 1...

Page 3: ...ons 18 Wiring diagram 4 speed motor PSC 19 Wiring diagram variable speed motor ECM 20 Parts list with 4 speed motor PSC 21 Parts list with variable speed motor ECM 23 TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Blower speed adjustments 4 speed motor 9 Airflow adjustments heating mode 10 Airflow adjustments air conditioning mode 10 Airflow adjust...

Page 4: ...ers of the furnace Installations and repairs performed by unqualified persons can result in hazards to them and to others Installations must conform to local codes or in the absence of same to codes of the country having jurisdiction The information contained in this manual is intended for use by a qualified technician familiar with safety procedures and who is equipped with the proper tools and t...

Page 5: ...quired for combustion air The openings should be located in front of the furnace approximately 15 cm 6 above the floor and 15 cm 6 below the ceiling Figure 1 indicates the minimum dimensions required and the location of the openings Figure 1 Location and dimensions of ventilation air openings in a closet door Only the latest issues of these codes may be used 2 1 POSITIONING THE FURNACE Fire and ex...

Page 6: ... supply should be used with fused disconnect switch or circuit breaker between the main power panel and the unit Only copper wire may be used for the 115V circuit on this unit If wires need to be changed the replacements must have the same temperature resistance as the originals 2 4 INSTALLATION OFTHE THERMOSTAT A thermostat must be installed to control the temperature of the area to be heated Fol...

Page 7: ... MD R ES _ J_ DFICA ITiR RVS Ai COND ION i Rv C Ms I S 10N A CHAUFFAOE 01 FURNACE F URNA S At MAZOU r l 9 _ k j i 4 h f __x _ x 40 k_ i I A I PUvP i r 3 Y_ 4ER LE CA A _7 _ POUR MO D E HJMb IC _ N _ j i 4i x j j i i i i i i i i i i i Poisonous carbon monoxide gas fire and explosion hazard Read and follow all instructions in this section Failure to properly vent this furnace can result in death bod...

Page 8: ...he cool down cycle If the test is not in line with the above call a QUALIFIED SERVICE TECHNICIAN 2 8 COMBUSTION AIR SUPPLY AND VENTILATION Poisonous carbon monoxide gas hazard Comply with NFPA 31 U S and CSA B139 Canada standards for the installation of Oil Burning Equipment and applicable provisions of local building codes to provide combustion and ventilation air Failure to provide adequate comb...

Page 9: ...lly be verified to ensure that the combustion air comes from outside 2 10 1 Air filter A properly sized air filter must be installed on the return air side of the unit Refer to the Technical Specifications table 6 for the correct dimensions Also refer to Section 2 2 and the instructions supplied with the filter 2 11 SUPPLY AIR ADJUSTMENTS 4 SPEED MOTORS On units equipped with 4 speed blower motors...

Page 10: ...umidifier on the HUM terminal It supplies 120 VAC electric power when the burner is in operation A 24 VAC signal can also be supplied from the W and C terminals on the blower electronic board to activate a switching relay Also refer to the instructions supplied with the accessory 2 13 2 Electronic Air Cleaner EAC The EAC terminal on the electronic board supplies 120 VAC when the blower is operatin...

Page 11: ...d a flame is established Shortly after the electrodes cease to spark 4 Then the blower runs up to full speed The delay depends on the adjustments that were made on the electronic board which controls the blower motor Refer to Sections 2 11 and 2 12 above as well as the airflow tables for more details 5 When the call for heat is satisfied the solenoid valve closes the flame goes out and the burner ...

Page 12: ...nect switch and CALL A QUALIFIED SERVICE TECHNICIAN CAUTION Do not attempt to start the burner when excess oil has accumulated when the furnace is full of vapour or when the combustion chamber is hot 3 3 7 Supply Air Temperature Rise Test 1 Operate the burner for at least 10 minutes 2 Measure the air temperature in the return air plenum 3 Measure the air temperature in the supply duct just outside...

Page 13: ...ger and combustion chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9 Readjust the burner for proper operation 4 2 CLEANING THE BLOCKED VENT SHUT OFF DEVICE BVSO For continuous safe operation the Blocked Vent Shut off device BVSO must be inspected and maintained annually by a qualified servi...

Page 14: ...y Dealer name and address Serial number Night START UP RESULTS Nozzle Burner adjustments CO2 Gross stack temperature Ambient temperature Chimney draft Overfire draft Test performed by Primary air Fine air Drawer Assembly Smoke scale Pressure oF oF W C W C Bacharach Ib po 2 14 ...

Page 15: ... 75 86 7 _ 85 3 86 3 _ 85 0 Burner tube insertion length inches 2 3 4 2 3 4 Nozzle Delavan 0 75 70A 0 90 70A 0 75 70A 0 90 70A Minimum and Maximum pump pressure PSlG 145 150 145 150 Combustion air adjustment turbulator damper 1 0 3 75 3 0 4 25 1 0 3 75 3 0 4 25 AFUE From CSA B212 standard and Canadian regulation _ 86 7 _ 85 3 86 7 _ 85 3 AFUE FromASHRAE 103 standard and US regulation _ 86 3 85 0 8...

Page 16: ...CFM with SW3 ADJ DIP switch position C E 1800 1440 1260 1080 In Cooling Dehumidification mode with no 24 VAC input to DH the CFMs are reduced by 15 The CFMs shown are reduced by 20 if there is 24 VAC input to Y1 first stage cooling mode RROEILE EeROILB I HEAT INPUT USGPH 0t90 1 10 ALL ALL SW4 DEALY DIP switch position A 1 OFF 2 OFF B 1 ON 2 OFF C 1 OFF 2 ON D 1 ON 2 ON 1 PreRun On Delay CFM Level ...

Page 17: ...RNACE 2 FURNACE fOPPOSlTE SIDE OF THE BURNER PLENUM OR HORIZONTAL WARM AIR DUCT WITHIN 6 ft OF FURNACE 2 FURNACE 2 AROUND FLUE PiPE FURNACE BURNER SIDE These are horizontal dimensions 2These are vertical dimensions 2 54 cm 1 5 08 cm 2 O 7 62 cm 3 5 08 cm 2 N A 22 86 cm 9 45 72 cm 18 3This dimension can be obtained by using Horizontal Flow Base HFB 101 or KLASB0701DET Th_s dimension can be obtained...

Page 18: ...Figure 9 Furnace Dimensions 23 C00 20 3OO N _ o iii_i 25 00 S5r _ r 6 O ue u you 23 00 84 rr_ 2300 84r 2 8 5 22 00 o 21 5 552rnrn 552 rr m 2 _ OC bS4_ r_ j v E AVANT v E DE COTE 18 ...

Page 19: ...E DS s U i Si blE Tile GFZD W IRE IvlLST i B v E iO J S _ I i Lo i N 7q Ub IP FR d K ttj I U _ V f i I 1 _ It _ ID D _ N _N COdL I kN N _ _ USE Oi LY COFI E ki E FOR Hbk iDIFTi oR MOVE TiqL Ui vlbiY Ti RMiN A Ii FG_ED I i JM R i c I i IIR CI HER RE bO v i l ii DUv Ib Y 7EFRb NA i IRKI771 Ii C DNS IO717 Rev l I 2_N i 3 vAC oh 6OHZ FOWER SUPP Y L iSED ISCONNIFC N IC I _ O1 _ z S1 6 9 _ _ SN6 CN6 2 C...

Page 20: ... NPU I JSOPH I j 2 POS _ i OF_ B _ _ _ SW4 DE AY DiP s_ tcP p stior NPLT UBOPH OF J N c I 1o oN ok 2 A TERNATE POSTON FOR ItCKER INPUT HEAl U4P _ND COOLiNC MOB Bi iiiL _ DP s_ytd pos tio ON I OF 3 4O _1 J F ON j ON D 50 CFM ADJUSTMENT N A MODES SW5 AD_UB iEAf NO C M_COOLINC CFt increese i _ ir_creose or decreose i or decreose OFI OIF A O J 0 ON OFF B 10 j 10 OFF ON C _ i lt _ m C ON ON B N A j 0 R...

Page 21: ...i i_iiill ii j j j_ TI C o m _ _ D 3 o o c ...

Page 22: ...R PANEL ASSEMBLY 37 B03864 REAR PANEL INSULATION 38 B03836 REAR BAFFLE 39 B01682 SUPPORT ELECTRONICS BOX 40 L01F009 TRANSFORMER 120 24Volt 40VA 41 B01683 ELECTRICAL BOX 42 R99G004 ELECTRONIC BOARD 1158 110 43 L011005 CAPACITOR 15 MF 44 B01024 CAPACITOR HOLDER 45 B03669 ELECTRICAL KIT BOARD 46 B03668 01 ELECTRICAL KIT BLOWER 47 B03720 07 BLOWER 120 10T DD 0 50PP 48 L06K004 MOTOR 1 HP 4V DD 49 B0188...

Page 23: ... _ TI C o mm_ m O 1 CD CD CD D 3 ITI c ...

Page 24: ...NEL ASSEMBLY 36 B03864 REAR PANEL INSULATION 37 B03836 REAR BAFFLE 38 B01682 SUPPORT ELECTRONICS BOX 39 L01F009 TRANSFORMER 120 24Volt 40VA 40 B01683 ELECTRICAL BOX 41 R99G003 ELECTRONIC BOARD 1168 42 B03141 INDUCTOR 43 B03669 ELECTRICAL KIT BOARD 44 B03242 ELECTRONIC KIT BLOWER 45 B03243 ELECTRICAL KIT BLOWER 46 B03720 07 BLOWER 120 10T DD 0 50PP 47 B03813 07 MOTOR 1 HP ECM 2 3 48 B01889 MOTOR SU...

Page 25: ...es TECHNICIEN DE SERVICE Utiliser l information contenue dans ce manuel afin d effectuer l entretien de l appareil Garder ce manual pros de l unitd pour rdfdrences ultdrieures C verification o_ celtiflcat_on fb individila plodiicts go to www ahr_dhecto_7 org Copyright 2011 CAC BDP 7310 W Morris St Indianapolis IN 46231 Printed in Canada Edition Date 06 11 Le manufacturier 8e reserve le droit de mo...

Page 26: ...LATION 9 2 9 RI_SERVOIR DE MAZOUT 9 2 10 SYSTEMEDEDISTRIBUTIOND AIR l0 2 11 AJUSTEMENT DES Dl_BITS D AIR DE VENTILATION MOTEUR 4 VITESSES l0 2 12 AJUSTEMENT DES Dl_BITS D AIR DE VENTILATION MOTEUR A VITESSE VARIABLE ECM l0 2 13 INSTALLATION D I_QUIPEMENTS CONNEXES 11 3 OPI_RATION 12 3 1 MISE EN MARCHE 12 3 2 SI_QUENCE DE FONCTIONNEMENT EN MODE CHAUFFAGE AU MAZOUT 12 3 3 VITRIFICATIONS ET AJUSTEMEN...

Page 27: ...sses PSC 20 Diagramme electrique Moteur vitesse variable ECM 21 Liste de pi_ces Moteur 4 vitesses PSC 22 Liste de pi_ces Moteur vitesse variable ECM 24 TABLEAUX Tableau 1 Tableau 2 Tableau 3 Tableau 4 Tableau 5 Tableau 6 Tableau 7 Tableau 8 Tableau 9 Tableau 10 Tableau 11 Ajustement des vitesses de ventilation moteur 4 vitesses 10 Ajustements de debits d air mode chauffage 10 Ajustements des debit...

Page 28: ...n qualifie peuvent entrai ner des risques pour vous et autrui L installation DOlT 6tre conforme aux codes Iocaux ou dans le cas d absence de codes Iocaux elle doit 6tre conforme aux codes nationaux qui s appliquent Les renseignements contenus dans ce manuel s adressent a un technicien qualifie experimente dans ce type de travail au courant des precautions a prendre des regles de securite respecter...

Page 29: ...out Installation d equipement de chauffage au mazout Systemes de chauffage a air chaud et systeme d air climatise Cheminee Foyers vents et appareils de chauffage Code National d etectricite Code Canadien d 6tectricite Risque d incendie ou d explosion L appareil doit _tre installe au niveau Ne jamais installer avec une inclinaison vers I avant Ne pas ranger ou utiliser d essence ou toutes autres su...

Page 30: ...es degagements Veuittez vous ref6rer a ta figure 3 et aux instructions d installation incluses avec la base pour debit descendant Le br01eur dolt toujours 6tre installe dans te m6me sens peu importe t orientation de la fournaise Voir figure 3 pour plus de details Figure 3 Debit descendant i i AiR RE LRN REI OUR Y R Filtre 24 x 24 I _ I Positionnement du Base our deb_t J descePdant iequise Pour __ ...

Page 31: ... avec tes instructions de t unite de chauffage ou de climatisation Effectuer les connexions du thermostat telles qu indiquees sur les figures suivantes et se referer aussi aux diagrammes etectriques figures 10 et 11 Figure 5 Branchement du thermostat chauffage et climatisation unite avec moteur 4 vitesses OiL UI Ni C FOURNASE AM 17 CON ION R Ti _ERr d OSTD T ilAZOUT CL VDTiSEt R C MATSATON fX _ SV...

Page 32: ...vacuation directe murale L unite de chauffage est approuvee avec un systeme d evacuation directe murale Ce systeme comprend un evacuateur mural modele VTK 3 KLAVT0201DET et un tuyau d evacuation isole de 5 de diametre modele IFV5 KLAFVxx01DET Veuitlez vous referer aux instructions d instaltation accompagnant le systeme d evacuation pour plus de details 2 7 DISPOSlTIF D ARRI_TANTI REFOULEMENT BVSO ...

Page 33: ...ents ou b_timents suivants peuvent contenir ou etre exposes aux substances decrites plus bas L instaltation doit etre evaluee attentivement pour verifier si Fair de combustion doit provenir de l exterieur a B_timents commerciaux b B_timents avec piscines interieures c Appareit instalte a proximite de zones d entreposage d agents chimiques Exposition ces a qents chimiques a Solutions pour cheveux b...

Page 34: ... le contr61e etectronique de t unite est telle que specifiee sur te diagramme etectrique Si la vitesse de chauffage et de climatisation est identique le fil ROUGE doit 6tre deplace sur UNUSED LEADS du contr61e electronique et le cavalier fourni avec le fil BLEU doit 6tre utitise entre les terminaux HEAT et COOL Les delais de depart et d arr6t du ventitateur peuvent 6tre ajustes en positionnant tes...

Page 35: ...se et de ta thermopompe It previent aussi la transition directe du mode de chauffage thermopompe au mode de chauffage au mazout R6ferer aux instructions du thermostat ou du contr61e pour un branchement adequat Interrompre le courant electrique OFF au panneau electrique avant d effectuer un raccordement electrique et s assurer qu une mise b la terre est installee avant de mettre I appareil sous ten...

Page 36: ...nctionnement des br01eurs au mazout est incluse avec les instructions accompagnant le br01eur 3 3 1 Purge de la ligne de mazout Ouvrir la valve de purge de mazout sur ta pompe au mazout et demarrer te br01eur Laisser au mazout le temps de s ecouler environ 10 secondes Lorsque te mazout coule absolument tibre de bulte d air fermer la valve de purge Ceci indique qu it n y a pas introduction d air da...

Page 37: ...rature de l air d alimentation moins la temperature de t air de retour 5 Si la hausse de temperature est superieure ou inferieure la valeur specifiee darts le tableau 6 ajuster ta vitesse du ventitateur au regtage superieur ou inferieur suivant jusqu ce que ta hausse de temperature corresponde celle des specifications Si la hausse de temperature excessive semble irremediable s assurer qu it n y a ...

Page 38: ...mentation electrique a I unite 2 Devisser les deux vis qui fixent le couvercle du dispositif d arr_t 3 Enlever le couvercle 4 Enlever tes deux vis qui maintiennent te boftier de commande a t ensemble du tube de transfert de chaleur En glissant te boftier de commande dans ta bonne direction le tube de transfert de chaleur se detachera 5 Enlever soigneusement toute accumulation de salete de la surfa...

Page 39: ...Numero de serie Soir RESULTAT DU TEST DE MISE EN MARCHE Gicleur Ajustements du brQleur CQ Temperature des gaz a I evacuation Temperature ambiante Tirage dans la cheminee Tirage ou pression au dessus du feu Examine par Bande principale Bande secondaire Position de la t6te Pression Indice de fumee oF oF CIE CIE Bacharach Ib po2 15 ...

Page 40: ...01eur pouces 2 3 4 2 3 4 Gieleur Delavan 0 75 70A 0 90 70A 0 75 70A 0 90 70A Rression de la pompe minimum et maximum PSIG 145 150 145 150 Ajustement air de combustion turbulateur volet 1 0 3 75 3 0 4 25 1 0 3 75 3 0 4 25 AFUE partir du standard CSA B212 et des lois canadiennes 86 7 85 3 _ 86 7 85 3 AFUE partir du standard ASHRAE 103 et des lois am_rieaines 86 3 85 0 _ 86 3 85 0 115 60 1 16 9 19 5 ...

Page 41: ...J position B 2200 1760 1540 1320 PCM avec interrupteur DIP SW3 ADJ position C 1800 1440 1260 1080 Pendant la mode climatisation deshumidification sans 24 VAC input a DH les PCM diminuent de 15 Les PCM indiques sont reduits de 20 si un signal 24 VAC a Y1 est present premier stage en climatisation SW4 D LAI Position interrupteurs DIP A 1 OFF 2 OFF B 1 ON 2 OFF C 1 OFF 2 ON D tl ON 2 ON t Consommatio...

Page 42: ...E OPPOSE DU BROLEUR _ PLENUM OU CONDUIT D AIR CHAUD HORIZONTAL ik6 pi DE LA FOURNAISE _ FOURNAISE 2 AUTOUR DUTUYAU DE RACCORDEiVENT FOURNAISE CO i EBROLEUR 1 Ce sont des dimensions horizontale 2Ce sont des dimensions verticale 3Cette dime_sicn peut _ reobtenue en utilisant la base HFB 101 ou KLASB0701DET Cette dime_sicn peut _ reobtenue en utilisant la base DFB 104 ou KLASB1001DET 2 54 cm 1 5 08 c...

Page 43: ...mensions de la fournaise _ C0 25 00 63cr_r_ _i t O 1 2rYr I F L e T J y 25 0 o 584r r 25 00 584r_ m 28 5 S F 25 r r __ 22 00 j iL 21 7 i 25 00 VUE AVANT VUE DE COTE DLC OPEININ OUv IiIFR UR CONDU D _S 290 Re C 19 ...

Page 44: ... _ _ i i ENOtlSH FR q INC L DED THE DISPC SIll _RR L g Ix 15 VA S oh 60qZ H bENTATON c_ 1 15 VAC i 1 ANT REFOULEqEN7 K _ iS I f kh 11 i 3 3 0 O _ i i o v ...

Page 45: ...de sigacux 2 v_ror d t c rr o tot NOflE 6 Le lED _ert ou dessus dt D1 s o umera o choee fofs qo i n o ps de sigaoux 24 AC BI TE tl se SeLler_ent des fis e cJ r ENLEVER LA COSSE SOLEE lllid POUR U LISE_ LE IEGMINJL IUM 20 VAC DNS 1215 REVD DiA RA sI 4E ELI CIRI UE E4 ECtELLE I L2 f 1 5 C 60Z AL qEN A ON c L 2 CN6 9 _ CN6 1 3N6 2 MTE S OTE I OU 5 DISPOS TF D ARRET _NI R FOUL MENi K2 73 S3 _14 2_ac 4...

Page 46: ... I 0 C F D cD 0 3 0 cD cD r m cD cD 0 c 1 1 C F cD D cD 0 3 0 cD _ _ 0 c ...

Page 47: ...R GLISSIERE DU VENTILATEUR DEFLECTEUR LATERAL KIT SUPPORT A FILTRE PLANCHER ASS PANNEAU COTE GAUCHE ASS PANNEAU ARRIERE ISOLATION PANNEAU ARRIERE DEFLECTEUR ARRIERE SUPPORT DE BOITE ELECTRIQUE TRANSFORMATEUR 120 24Volts 40VA BOITE ELECTRIQUE CARTE ELECTRONIQUE 1158 110 CONDENSATEUR 15 MF SUPPORT DE CONDENSATEUR KIT ELECTRIQUE CARTE KIT ELECTRIQUE VENTILATEUR VENTILATEUR 120 10T DD 0 50PP MOTEUR 1 ...

Page 48: ... I 0 C im Q 0 0 0 r 0 ITI 1 1 C im Q 0 3 0 r _ 0 ITI ...

Page 49: ...Comprend une seule glissiere 31 B03835 02 DEFLECTEUR LATERAL 32 B03867 01 KiT SUPPORT A FILTRE 33 B03828 PLANCHER 34 B03855 02 ASS PANNEAU COTE GAUCHE Comprend panneau isolation et deflecteur 35 B03857 ASS PANNEAU ARRIERE Comprend panneau isolation et deflecteurs 36 B03864 ISOLATION PANNEAU ARRIERE 37 B03836 DEFLECTEUR ARRIERE 38 B01682 SUPPORT DE BOITE ELECTRIQUE 39 L01 F009 TRANSFORMATEUR 120 24...

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