background image

Air Purifier Sizes 1620, 1625, 2020, 2025, 2420: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

2

APPLICATION CONSIDERATIONS

The air purifier is designed for use in the return air duct of a forced air

heating,  cooling,  and  ventilation  system. Although  designed  to  be  a

robust air purification system, the air purifier is not designed to operate

when wet. Operation of the air purifier in a wet environment will result

in less than optimal performance and a possible safety hazard. As such,

particular attention must be paid to the following paragraphs regarding

installation near air conditioning coils and humidifiers.
The air purifier should be installed in a system so that all the return air is

circulated through the air purifier. It should be located upstream of both

the furnace and the air conditioning evaporator coil. This will help keep

the  furnace  and  evaporator  coil  clean  and  prevent  condensation  from

forming within the air purifier. 

Humidifiers

An evaporative humidifier can be mounted upstream of the air purifier

but the 

recommended location of any humidifier  is downstream of

the  air  purifier

.  It  is  necessary  to  install  atomizing  humidifiers

downstream of the air purifier because hard water salt deposits and water

droplets may damage air purifier.
Ensure  that  the  humidifier  installation  will  not  allow  water  or  water

droplets to enter the air purifier because it may cause electrical arcing or

damage the air purifier.

For  fan  coil  installations,  do  not  install  the  humidifier  in  the  fan  coil

access doors or cabinet.
Inspect  for  plugged  drains  and  maintain  humidifier  drain  lines  on  a

regular  basis  to  avoid  overflow  of  water  into  the  air  purifier.  The

recommended  inspection  should  be  done  at  every  change  of  the  air

purifier cartridge (generally 8-12 months).

Transitions

If the return air duct or furnace openings do not fit the air purifier cabinet

openings, gradual transitions are recommended to reduce air turbulence

and  maximize  efficiency.  No  more  than  45°  (about  8.5  inches  per

running foot) of expansion should be used on each side of the transition

fitting.

Turning Vanes

If the air purifier is installed adjacent to a 90° duct elbow, turning vanes

should be added inside duct to improve air distribution across the face of

the air purifier.

Electrical Power and Flow Sensing

The air purifier  should only be  powered when airflow is present. The

furnace  control  EAC  terminals  provide  power  only  when  the  furnace

blower  is  operating.  Air  purifier  models  DGAPAXX1625  and

DGAPAXX2025  are  designed  to  be  powered  from  the  electronic  air

cleaner  (EAC)  terminals  on  a  furnace  electronic  control.  If  EAC

terminals  are  not  available,  the Accessory  Flow  Sensor  Kit  (

Table 5

)

must  be  purchased  for  use  with  the  air  purifier. Air  purifier  models

DGAPAXX1620,  DGAPAXX2020,  and  DGAPAXX2420  include  the

flow sensor as standard equipment as they are designed primarily to be

installed with fan coil air handlers. A Flow Sensor Jumper Accessory Kit

(

Table 5

) is available  should  there  be a need to use air purifier model

DGAPAXX1620, DGAPAXX2020, or DGAPAXX2420 with a furnace

that has EAC terminals.

Electrical Power Fusing

Air  purifier  models  DGAPAXX1620,  DGAPAXX2020,  and

DGAPAXX2420 include in-line fuses necessary for installation with fan

coil  air  handlers.  Air  purifier  models  DGAPAXX1625  and

DGAPAXX2025 do not include in-line fuses as they are designed to be

powered from the electronic air cleaner (EAC) terminals on a furnace

electronic  control,  which  are  already  properly  current-limited  for  air

purifier  application.  If  there  is  a  need  to  use  air  purifier  model

DGAPAXX1625 or DGAPAXX2025 with a 230VAC fan coil air handler

or  other  high-current source,  the Service Quick Kit  (

Table 5

)  must be

ordered and installed per the instructions included within the kit.

Accessory Safety Screen

Duct Hardware Upstream of Purifier

Any equipment mounted in the duct or duct parts such as turning vanes

installed in the duct upstream of the purifier must be kept at least 1¼

inches from the front face of the air purifier.

INSTALLATION

Check Air Purifier Components

Carefully remove all items from the box (

Fig. 2

).

WARNING

!

HIGH VOLTAGE HAZARD

Failure to follow this warning could result in personal injury or death.

This air purifier utilizes high voltage. If you notice water running into

or around the air purifier, water stains on the purifier cartridge or on the

Enhancement Module walls or cabinet, shut off the air purifier and call

your service provider.

WARNING

!

HIGH VOLTAGE HAZARD

Failure to follow this warning could result in personal injury or death.

This air purifier utilizes high voltage. If you notice water running into

or around the air purifier, water stains on the purifier cartridge or on the

Enhancement Module walls or cabinet, shut off the air purifier and call

your service provider.

WARNING

!

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal injury or death.

The  air  purifier  contains  high  voltage  electrodes  and  as  supplied  is

designed to be installed in a completely enclosed duct system in order

to  prevent  access  to  high  voltage  during  operation  of  the  purifier.  If

there  is  a  need  to  operate  the  purifier  as  the  first  element  in  a  duct

system (thereby locating the inlet of the purifier in a position that could

be touched during operation), the Accessory Safety Screen Kit, listed in

the table below, must be purchased for use with the purifier.

Table 1 – Accessory Safety Screen Kit

KIT MODEL NUMBER

AIR PURIFIER MODEL NUMBER

KIT170000

DGAPAXX1625

KIT171000

DGAPAXX2025

KIT172000

DGAPAXX1620

KIT173000

DGAPAXX2020

KIT174000

DGAPAXX2420

CAUTION

!

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear

appropriate protective clothing and gloves when handling parts.

Summary of Contents for DGAPAXX 1620

Page 1: ...nstaller service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions packaged with the kits or accessories when installing Follow all safety codes Wear safety glasses protective clothing and work gloves Have a fire extinguisher available ...

Page 2: ...dels DGAPAXX1620 DGAPAXX2020 and DGAPAXX2420 include the flow sensor as standard equipment as they are designed primarily to be installed with fan coil air handlers A Flow Sensor Jumper Accessory Kit Table 5 is available should there be a need to use air purifier model DGAPAXX1620 DGAPAXX2020 or DGAPAXX2420 with a furnace that has EAC terminals Electrical Power Fusing Air purifier models DGAPAXX16...

Page 3: ...adhesive backed support foot to the side of the purifier that will be on the floor near the rear of the purifier as shown in Fig 8 Installation Manual Installation Components in accessory bag Door x1 Cabinet x1 Enhancement Module x1 Air Purification Cartridge x1 WARNING ELECTRIC SHOCK AND UNIT DAMAGE HAZARD Failure to follow this warning could result in personal injury or death Only a trained expe...

Page 4: ...sition Air Flow Air Flow Air Flow Air Flow NOTE Mounting on this side requires the cabinet to be rotated 180 for correct air flow This places the hinged end the door at the top of the cabinet and the handle latch at the bottom Downflow 14 Furnace with Top Mount Upflow 14 Furnace with Bottom Mount Horizontal 14 Furnace with Side Mount Plenum Box Upflow Furnace with Plenum Box Horizontal 24 Furnace ...

Page 5: ...cing them with pop rivets may have an adverse effect on air sealing or structural integrity of the furnace 6 Use foam tape or silicone sealant between the furnace and the air purifier cabinet 7 Mounting holes are provided in the air purifier flanges for ductwork and furnace attachment To access the mounting holes on the upstream flange of the purifier adjacent to the incoming power wiring the wiri...

Page 6: ...t connection to the duct and to a furnace controller EAC terminal output The field wiring connection shall be suitable for a maximum possible rating of 90 C of the field wiring terminal box terminals 1 Ensure power has been removed from the heating and cooling system 2 Turn the air purifier power switch off For mounting on furnaces 3 Route the power conduit from the purifier to a knockout on the f...

Page 7: ...1 4 57 22 7 8 581 Outside 5 8 16 Flanges Where Shown B 19 1 8 486 NOTE Weld 3 places in 4 corners 120 VAC INPUT POWER BLK WHT GRN CHASSIS GROUND FURNACE AIR PURIFIER ASSEMBLY LINE 1 IN EAC 1 NEUTRAL IN EAC 2 Sample Furnace Circuit Board LHT OFF DLY ON OFF W2 BLW EAC 1 TERMINAL Y1 DHUM G COM 24V WW1 Y Y2 R TEST TWIN HUM 1 2 3 PL T ACRDJ 0 5 AMP024 V AC FUSE 3 AMP SEC 1 SEC 2 PL1 NEUTRAL L2 1 EA C 2...

Page 8: ... the two in line fuses that are provided with the air purifier must be installed in the fan coil wiring compartment START UP AND OPERATION Final Assembly 1 Install the Filter Enhancement Module FEM into the cabinet insuring that FEM is held firmly in place by the retention springs and that the high voltage connector handle is facing outward Fig 15 A11495 Fig 15 Installing FEM 2 Slide the filter in...

Page 9: ... air purifier cartridge This maintenance reminder can be based on either the TrueSense dirty filter algorithm or time The installer should use their discretion to select the most appropriate option based on the initial system static pressure Maximizing Performance Maximum air purification performance is obtained when the furnace blower is set for continuous operation on the thermostat or Control M...

Page 10: ...ean the FEM it must be completely dry before inserting back into the air purifier Additionally care must be taken when handling the FEM due to the sharp points on the ionizer 5 Slide in enhancement module 6 Replace the air purifier door 7 Turn the air purifier switch to the on position 8 Turn heating and cooling system power on TROUBLESHOOTING The air purifier is equipped with a power indicator li...

Page 11: ...lem reoccurs Misaligned or damaged purifier door Insure that door is undamaged and properly installed on purifier cabinet Damaged or disconnected incoming power wiring Call for service ON continuously Air purifier on Normal operation when airflow is present FLASHING 1 flash every 4 seconds Standby Mode Normal operation when airflow is not present for models with flow sensor Ions detected in airflo...

Page 12: ...e filter and not contacting the cabinet or door back If springs are broken or damaged replace the door assembly RAPID FLASHING 5 flashes per second LED Flashes for 10 seconds when AC power is turned on indicating a previously stored error code code will be displayed after 10 seconds Purifier will not operate until cause of error condition is rectified and purifier is reset An error code was regist...

Page 13: ...lacement Filters Replacement Component Kits and Accessories Air Purifier Model DGAPAXX 1625 2025 1620 2020 2420 Filter Enhancement Module FEM KIT140000 KIT141000 KIT142000 KIT143000 KIT144000 Front Door including Power Supply KIT156000 KIT157000 KIT156000 KIT157000 KIT158000 Flow Sensor KIT160000 Included as standard with Models DGAPAXX1620 DGAPAXX2020 and DGAPAXX2420 Flow Sensor Bypass KIT161000 ...

Reviews: