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Installation Instructions

25HCS

Comfort

t

Series Heat Pumps

1---1/2 To 5 Nominal Tons (Sizes 18 to 60)

NOTE

: Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,

or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories

when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and

National Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety--alert symbol

!

!

.

When you see this symbol on the unit and in instructions or

manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.

DANGER identifies the most serious hazards which

will

result in

severe personal injury or death.

WARNING signifies hazards

which

could

result in personal injury or death. CAUTION is used

to identify unsafe practices which

may

result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which

will

result in enhanced installation, reliability, or

operation.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF position.

There may be more than 1 disconnect switch. Lock out and

tag switch with a suitable warning label.

INSTALLATION RECOMMENDATIONS

NOTE

: In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows, patios, decks, etc. where

unit operation sound may disturb customer.

2. Ensure that vapor and liquid tube diameters are appropriate

for unit capacity.

3. Run refrigerant tubes as directly as possible by avoiding

unnecessary turns and bends.

4. Leave some slack between structure and unit to absorb

vibration.

5. When passing refrigerant tubes through the wall, seal

opening with RTV or other pliable silicon--based caulk.

(See Fig. 1.)

6. Avoid direct tubing contact with water pipes, duct work,

floor joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with

a rigid wire or strap which comes in direct contact with

tubing.(See Fig. 1.)

8. Ensure that tubing insulation is pliable and completely

surrounds vapor tube.

9. When necessary, use hanger straps which are 1 in. wide and

conform to shape of tubing insulation. (See Fig. 1.)

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

INSULATION

VAPOR TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

VAPOR TUBE

INSULATION

CAULK

Avoid contact between tubing and structure

NOTE:

THROUGH THE WALL

HANGER STRAP

(AROUND VAPOR

TUBE ONLY)

JOIST

1

 MIN.

SUSPENSION

A94028

Fig. 1 -- Connecting Tubing Installation

When outdoor unit is connected to factory--approved indoor unit,

outdoor unit contains system refrigerant charge for operation with
ARI rated indoor unit when connected by 15 ft. (4.57 m) of

field--supplied or factory accessory tubing. For proper unit
operation, check refrigerant charge using charging information

located on control box cover and/or in the Check Charge section of
this instruction.

IMPORTANT

: Maximum liquid--line size is 3/8--in. OD for all

residential applications including line line.

IMPORTANT

: Always install the factory--supplied liquid--line

filter drier. Obtain replacement filter driers from your distributor or
branch.

Summary of Contents for COMFORT 25HCS

Page 1: ...e OFF position There may be more than 1 disconnect switch Lock out and tag switch with a suitable warning label INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operation sound may disturb customer 2 Ensure that vapor and liquid tube diameter...

Page 2: ...9 1 8 231 8 6 9 16 166 7 24 11 16 627 1 35 X 35 9 1 8 231 8 6 9 16 166 7 28 7 16 722 3 A05177 Fig 2 Tiedown Knockout Locations Operating Ambient The minimum outdoor operating ambient in cooling mode without accessory is 55 F 12 78 C and the maximum outdoor operating ambient in cooling mode is 125 F 51 67 C The maximum outdoor operating ambient in heating mode is 66 F 18 89 C Check Defrost Thermost...

Page 3: ...on outdoor unit vapor and liquid service valves Service valves are closed from factory and ready for brazing After wrapping service valve with a wet cloth tubing set can be brazed to service valve using either silver bearing or non silver bearing brazing material Do not use soft solder materials which melt below 800 F 427 C Consult local code requirements Refrigerant tubing and indoor coil are now...

Page 4: ...hrough power wiring hole provided and into unit control box Connect Ground and Power Wires Connect ground wire to ground connection in control box for safety Connect power wiring to contactor as shown in Fig 7 WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death The unit cabinet must have an uninterrupted or unbroken ground to minimize personal in...

Page 5: ...ORY WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY SHR EHR ODT A02325 A97413 Fig 8 Generic Wiring Diagrams See Thermostat Installation Instructions for specific unit combinations Sequence of Operation NOTE Defrost control board is equipped with 5 minute lockout timer that is initiated upon any interruption of power Turn on power to ...

Page 6: ... favorable for subcooling charging Favorable conditions exist when the outdoor temperature is between 70_F and 100_F 21 11_C and 37 78_C and the indoor temperature is between 70_F and 80_F 21 11_C and 26 67_C Follow the procedure below Unit is factory charged for 15ft 4 57 m of lineset Adjust charge by adding or removing 0 6 oz ft of 3 8 liquid line above or below 15ft 4 57 m respectively For stan...

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