Carrier ChillerVu Installation And Startup Manual Download Page 11

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Mounting the Carrier® ChillerVu™

Carrier® ChillerVu™

(OPN-PSM-MPCXPE)

Carrier Proprietary and Confidential

Installation and Start-up Guide

WARNING

When you handle the Carrier® ChillerVu™:

• Do not contaminate the printed circuit board with fingerprints, moisture, or any foreign material.

• Do not touch components or leads.

• Handle the board by its edges.

• Isolate from high voltage or electrostatic discharge.

• Ensure that you are properly grounded.

Screw the Carrier® ChillerVu™ into an enclosed panel using the mounting slots on the cover plate. Leave about 2

in. (5 cm) on each side of the controller for wiring. See mounting dimensions in Specifications.
If using expanders, see

Installing an expander

(page 12) before mounting the controller.

Mounting the Carrier® ChillerVu™

Summary of Contents for ChillerVu

Page 1: ...P PN N P PS SM M M MP PC CX XP PE E I In ns st ta al ll la at ti io on n a an nd d S St ta ar rt t u up p G Gu ui id de e CARRIER CORPORATION 2017 A member of the United Technologies Corporation famil...

Page 2: ...ur local Carrier office Important changes are listed in Document revision history at the end of this document CARRIER CORPORATION 2017 All rights reserved throughout the world i Vu is a registered tra...

Page 3: ...r to the BACnet MS TP or ARC156 network 23 To connect the Carrier ChillerVu to the Ethernet 24 To wire to the BACnet over IP network DHCP 24 To wire to a BACnet over IP network assign a custom IP 25 T...

Page 4: ...leshooting 56 Controller LED s 56 Expander LED s 57 To restore factory defaults 58 To get the serial number 58 To replace the Carrier ChillerVu s battery 59 To replace the fuse 59 To take the Carrier...

Page 5: ...lant management using an EquipmentBuilder library of validated algorithms and strategies that enhance opreation You can apply the algorithms as designed or customize them in the Snap application You c...

Page 6: ...8 kbps Port S2 For communication on EIA 232 or EIA 485 2 wire or 4 wire Network protocol selectable for CCN Modbus LonWorks Option Card LonWorks SLTA Option Comm For LonWorks Option Card Rnet port The...

Page 7: ...er to turn off battery backup after a specified number of days and depend on the archive function to restore data when the power returns A low battery is indicated by the Battery Low LED or a low batt...

Page 8: ...2 in 6 4 cm 1 4 in 6 cm Depth 1 7 16 in 3 7 cm Weight 1 7 lbs 0 8 kg Listed by UL 916 PAZX cUL 916 PAZX7 FCC Part 15 Subpart B Class A CE Using expanders The MPC Open XPIO48 OPN MPCXPIO48 and MPC Ope...

Page 9: ...tion 14 bit A D Input pulse frequency 40 pulses per second Minimum pulse width on or off time required for each pulse is 12 5 msec Outputs MPC Open XPIO48 4 outputs for 24 Vdc relay driver 0 10 Vdc or...

Page 10: ...12 2 cm Mounting dimensions in a panel C D E F 8 5 8 in 21 8 cm 1 in 2 5 cm 2 13 16 in 7 1 cm 1 4 in 6 cm Depth 1 7 16 in 3 7 cm Weight 13 3 oz 377 kg Listed by UL 916 PAZX cUL 916 PAZX7 FCC Part 15...

Page 11: ...e or any foreign material Do not touch components or leads Handle the board by its edges Isolate from high voltage or electrostatic discharge Ensure that you are properly grounded Screw the Carrier Ch...

Page 12: ...ntrollers To wire for power 1 Turn off the Carrier ChillerVu s power switch to prevent it from powering up before you can verify the correct voltage 2 Remove primary power from the 24 Vac transformer...

Page 13: ...m creates IP address 192 168 168 x where x is the controller network MAC address Subnet mask 255 255 255 0 To use a default IP address page 10 A DHCP IP address To use a DHCP IP address page 11 Assign...

Page 14: ...nagement Devices page 41 To use a default IP address CAUTION The IP address must be unique on the Ethernet 1 If wired for power turn off the controller s power 2 The controller only reads the rotary s...

Page 15: ...controller from the facility network administrator 2 Turn off the controller s power 3 Set the Carrier ChillerVu s Enhanced Access DIP switch to ON 4 Set the IP Addr DIP switch Assigned to On 5 Turn o...

Page 16: ...er page 15 5 Wire inputs and outputs page 16 To mount an expander WARNING When you handle the expander Do not contaminate the printed circuit board with fingerprints moisture or any foreign material D...

Page 17: ...Carrier ChillerVu using the two allen cap screws provided Connect Gnd to Gnd Xnet to Xnet Xnet to Xnet Beside the Carrier ChillerVu by screwing the expander into an enclosed panel using the mounting...

Page 18: ...if power is being shared 3 Turn on the expander s power switch 4 Verify that the expander s Power LED is on and the Run LED is blinking To attach expanders Do not exceed 100 feet total wire length 1...

Page 19: ...illerVu can have a maximum of 6 expanders You MUST address the expanders as 1 through 6 Higher addresses will not work 3 Turn on the expander s power and then turn on the attached controller s power T...

Page 20: ...t 152 meters 22 AWG 100 feet Unshielded 100 500 feet Shielded 0 20 mA 1000 feet 305 meters 22 AWG 100 feet Unshielded 100 1000 feet Shielded Thermistor Dry contact Pulse counter TLO 500 feet 152 meter...

Page 21: ...ChillerVu Be aware that milliamp type sensors require different jumper settings and different wiring arrangements Pulse counter 2 Pulse counting up to 40 pulses per second Minimum pulse width on or of...

Page 22: ...rrent from all outputs and the Aux Power Out connection must not exceed 500 mA at 115 F 300 mA at 140 F For temperatures above 115 F use the following equation to calculate the total current at 8 mA p...

Page 23: ...nput Mode Select jumper to indicate the type of input 5 Connect digital and analog output wiring to the UO screw terminals on the Carrier ChillerVu and to the controlled device Connect the ground wire...

Page 24: ...tial CARRIER CORPORATION 2017 Installation and Start up Guide 20 All rights reserved 6 Set each output s jumper to the type of device wired to the output 7 For each digital output turn the output s po...

Page 25: ...er located between the Auto Off On switch and the jumper allows you to manually control the output level of an analog output Place the Auto Off On switch in the On position then turn the potentiometer...

Page 26: ...ort E1 BACnet IP Modbus IP Telnet Diagnostics Ethernet 10 100 BaseT CCN Port S2 CCN EIA 485 2 wire 9600 bps default 19 2 kbps 38 4 kbps Set CCN baud rate in Driver Properties TPI Port S2 Modbus EIA 23...

Page 27: ...he controller s ports and terminals To wire the controller to the BACnet MS TP or ARC156 network 1 Pull the screw terminal connector from the controller s power terminals labeled 24 Vac 26 Vdc and Ret...

Page 28: ...IP router you must configure one controller on each subnet as a BACnet Broadcast Management Device BBMD Do not configure more than one BBMD per subnet as this would cause circular routes To avoid thi...

Page 29: ...e Instance Set the Tens 10 s switch to the tens digit of the address and set the Ones 1 s switch to the ones digit EXAMPLE If the controller s address is 25 point the arrow on the Tens 10 s switch to...

Page 30: ...for EIA 485 2 wire Half Duplex 4 Connect the Carrier ChillerVu s Port S2 to the CCN bus Use the same polarity throughout the network segment Wire this Port S2 terminal To this CCN device terminal Sig...

Page 31: ...Port S1 BACnet MS TP or BACnet ARC156 Port S2 1 of the following 3 protocols DIP switch selectable TPI or CCN Modbus RTU Lonworks via SLTA CCN Option Comm LonWorks Option Card Port E1 All 4 or any co...

Page 32: ...ChillerVu s power To wire to a Modbus over IP network 1 Turn off the Carrier ChillerVu s power 2 Check the communications wiring for shorts and grounds 3 Connect Port E1 to the third party device NOT...

Page 33: ...2 Set DIP switch 5 to TPI 3 Plug the s ribbon cable into the Option Comm port on the Carrier ChillerVu CAUTIONS You MUST ground the Carrier ChillerVu to earth ground using the Rnet Gnd connector The c...

Page 34: ...kbps for communication between the controller and the SLTA 10 6 In the i Vu interface right click the Carrier ChillerVu in the navigation tree select Driver Properties Protocols LonWorks and set the b...

Page 35: ...rt Control Panel System Device Manager Ports Com LPT The COM port number is beside Silicon Labs CP210x USB to UART Bridge Speed baud 115200 Data Bits 8 Stop Bits 1 Parity None Flow Control None 8 Clic...

Page 36: ...r that communicates with up to 15 wireless sensors One Equipment Touch Up to 4 SPT Standard sensors and one SPT Plus SPT Pro or SPT Pro F sensor NOTE ZS sensors a Wireless Adapter and an Equipment Tou...

Page 37: ...ager equipment SAL library NOTE These applications will not load into any controller except the Carrier ChillerVu controller UC applications from the Universal Controller equipment sal library Air Han...

Page 38: ...r message appears click on the message to view an explanation Uploading can be time consuming especially for multiple controllers You may want to create the navigation tree for the User view while wai...

Page 39: ...ending on your number of devices it could be faster to scan several small ranges 6 Click Start Scan When the process is complete a message appears showing the number of control programs found NOTES If...

Page 40: ...ave the maximum number of control programs for a controller it will not appear in the list 6 To add the control program do the following If the control program is In the Control Program drop down list...

Page 41: ...Modbus IP not both at the same time Modbus over IP network 1 Verify the Port S2 DIP switch 5 TPI is On and the controller s power has been cycled 2 Turn the controller off and then on again 3 In the...

Page 42: ...network 8 Select Explicit for Addressing Mode 9 Accept all other default settings 10 Click Accept LonWorks network using the SLTA 10 1 Verify the Port S2 DIP switch 5 TPI is On and the controller s p...

Page 43: ...Chiller Manager program you must edit the Reference Name for the chillers Right click on the Carrier ChillerVu in the navigation tree and select Configure 1 Change the Reference Name to chiller_x whe...

Page 44: ...tary switch address MS TP MAC address For the Carrier ChillerVu BACnet Device Instance Number 1600xx BACnet Device Instance Name device1600xx BACnet IP Network Number 1600 BACnet MS TP Network Number...

Page 45: ...MS TP or ARC156 network number of the router is assigned and not auto generated and the Open controllers connected to that router are set such that their BACnet settings are auto generated then the O...

Page 46: ...ication to see upload or configure controllers on different subnets To set up BBMDs using the BBMD Configuration Tool 1 Assign an IP address subnet mask and default gateway for each Carrier ChillerVu...

Page 47: ...your bdt file NOTES The BDT s in each BBMD should be identical Repeat this entire process whenever a BBMD is added If needed disable the checkbox next to Show Broadcast to limit the amount of scrolli...

Page 48: ...y and Confidential CARRIER CORPORATION 2017 Installation and Start up Guide 44 All rights reserved NOTE To clear the BBMD entries from a router follow the steps above using an empty blank bdt file A c...

Page 49: ...p battery conservation settings See table below Module clock synchronization and failure See table below Network Input microblock communication properties Backup Battery Turn off internal backup batte...

Page 50: ...ottling Enable COV Throttling Under normal circumstances COV Throttling should be enabled to prevent excessive network traffic if an object s COV Increment is set too low See EXCEPTION below When enab...

Page 51: ...ed in the i Vu database In the i Vu interface on the Alarm Enable Disable tab change the acknowledgment settings for an alarm source or an alarm category Recipient List Recipients The first row in thi...

Page 52: ...generated alarms see Setting up alarm actions in i Vu Help Module Generated Alarm Description Short message shown on the Alarms page or in an alarm action when this type of alarm is generated Events A...

Page 53: ...A specific length of time to have the controller use the Next settings as soon as the controller can communicate with the Next Default Gateway Address or when the timeout expires whichever occurs firs...

Page 54: ...be all private IP addresses and or a list of IP addresses Follow the instructions in the i Vu interface to set up the BACnet firewall Protocols On the Protocols page you can enable or disable Telnet d...

Page 55: ...t Touch2 touchscreen device Rnet port Temporary or permanent user interface for start up 1 Requires a USB Link Part USB L 2 See the Equipment Touch Installation and Setup Guide for detailed instructio...

Page 56: ...or between the computer and the USB Link Purchase a USB isolator online from a third party manufacturer Plug the isolator into your computer s USB port and then plug the USB Link cable into the isolat...

Page 57: ...A computer with a USB port A USB Link cable NOTE The USB Link driver is installed with an i Vu v5 or later system But if needed you can get the latest driver from http www silabs com products mcu Page...

Page 58: ...er s IP address subnet mask or default gateway set its IP Address DIP switch to Assigned 4 Start PuTTY 5 Under Category Connection select Serial 6 Under Options controlling local serial lines enter th...

Page 59: ...017 Installation and Start up Guide 55 All rights reserved 8 Do one of the following To change a property value a Type the number of the property then press Enter b Type the new value then press Enter...

Page 60: ...at and look for error messages See i Vu Help for instructions on obtaining a Modstat If you cannot determine the error from the Modstat contact Carrier Control Systems Support 2 The controller s memor...

Page 61: ...t LAN The Ethernet port is transmitting or receiving data 100 The connection speed is 100 Mbps If LED is not lit the connection speed is 10 Mbps Port S1 Tx The Carrier ChillerVu is transmitting data f...

Page 62: ...tory default configuration settings 1 Turn off the Carrier ChillerVu s power switch 2 Make sure the address switches are not set to 0 0 3 Hold down the controller s Factory Defaults button while you t...

Page 63: ...on You can purchase replacement batteries from any retailer that sells a CR 123A battery 1 Verify that the Carrier ChillerVu s power is on 2 Using a small flathead screwdriver pry up each side of the...

Page 64: ...Using needle nose pliers pull the bad fuse from the Carrier ChillerVu 4 Cut the wires on the new fuse so that the total length is approximately 1 inch and the fuse is centered 1 inch 5 Bend the wire e...

Page 65: ...nd can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a re...

Page 66: ...ge the Device Definition to PSM IO to add the driver c If necessary on the General tab click Browse and then select drv_psmio_ latest version driver d On the Address tab check Specify a custom or DHCP...

Page 67: ...sition of Pins I O Sensor code Equipment Name Point Name 1 1 2 0 20 mA Left UI 1 1 2 Thermistor Dry contact RTD Middle 1 2 0 10 V Right 2 3 4 0 20 mA Left UI 2 3 4 Thermistor Dry contact RTD Middle 3...

Page 68: ...10 16 17 Thermistor Dry contact RTD Middle 16 17 0 10 V Right 11 18 20 0 20 mA Left UI 11 18 20 Thermistor Dry contact RTD Middle 18 20 0 10 V Right 12 19 20 0 20 mA Left UI 12 19 20 Thermistor Dry c...

Page 69: ...XPIO48 expander Project Name Location Controller Network Number MAC Address Aux Power Out 1 24 Vdc 2 24 Vdc Point Cable Universal Inputs G Input Type Jumper Position of Pins I O Sensor code Equipment...

Page 70: ...D Middle 3 4 0 10 V Right 7 5 6 0 20 mA Left UI 7 5 6 Thermistor Dry contact RTD Middle 5 6 0 10 V Right 8 7 8 0 20 mA Left UI 8 7 8 Thermistor Dry contact RTD Middle 7 8 0 10 V Right Point Cable Univ...

Page 71: ...O Sensor code Equipment Name Point Name 1 1 2 0 20 mA Left UI 1 1 2 Thermistor Dry contact RTD Middle 1 2 0 10 V Right 2 3 4 0 20 mA Left UI 2 3 4 Thermistor Dry contact RTD Middle 3 4 0 10 V Right 3...

Page 72: ...ermistor Dry contact RTD Middle 5 6 0 10 V Right 12 7 8 0 20 mA Left UI 12 7 8 Thermistor Dry contact RTD Middle 7 8 0 10 V Right 13 1 2 0 20 mA Left UI 13 1 2 Thermistor Dry contact RTD Middle 1 2 0...

Page 73: ...e 69 All rights reserved 0 10 Vdc Middle Relay Right 3 5 6 0 20 mA Left UO 3 0 10 Vdc Middle Relay Right 4 7 8 0 20 mA Left UO 4 0 10 Vdc Middle Relay Right 5 1 2 0 20 mA Left UO 5 0 10 Vdc Middle Rel...

Page 74: ...ter for Wireless sensors C D To wire the controller to the BACnet MS TP or ARC156 network Added ARC156 C D Wiring for communications Added ARC156 C D Carrier ChillerVu specifications Added driver ARC1...

Page 75: ...into the i Vu system and all subtopics Updated to include i Vu Standard and Plus and auto generation C D E RR 2 9 16 To attach expanders Added step explaining jumper settings for connecting more than...

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Page 78: ...CARRIER CORPORATION 2017 A member of the United Technologies Corporation family Stock symbol UTX Catalog No 11 808 532 01 8 7 2017...

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