Carrier AQUAZONE 50PSD006 Installation And Service Instructions Manual Download

Page: 1 / 68

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53500055-01

Printed in U.S.A.

Form 50PS-3SI

Pg 1

7-09

Replaces: 50PS-2SI

Installation, Start-Up, and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . . . . 2

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Step 1 — Check Jobsite

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2 — Check Unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

• STORAGE

• PROTECTION

• INSPECT UNIT

Step 3 — Locate Unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

• FIELD CONVERSION OF DISCHARGE AIR

Step 4 — Mount the Unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . 9

• HORIZONTAL UNIT

• VERTICAL UNITS

Step 5 — Check Duct System

. . . . . . . . . . . . . . . . . . . . . . 9

• SOUND ATTENUATION

• EXISTING DUCT SYSTEM

Step 6 — Install Condensate Drain

. . . . . . . . . . . . . . . . . 9

• HORIZONTAL UNIT

• VERTICAL UNITS

• VENTING

Step 7 — Pipe Connections

. . . . . . . . . . . . . . . . . . . . . . . 10

• WATER LOOP APPLICATIONS

• GROUND-WATER APPLICATIONS

• GROUND-LOOP APPLICATIONS

• INSTALLATION OF SUPPLY AND RETURN HOSE

KIT

Step 8 — Wire Field Power Supply

. . . . . . . . . . . . . . . . 13

• POWER CONNECTION

• SUPPLY VOLTAGE

• 208-VOLT OPERATION

• 460-VOLT OPERATION

Step 9 — Wire Field Controls

. . . . . . . . . . . . . . . . . . . . . 27

• THERMOSTAT CONNECTIONS

• WATER FREEZE PROTECTION

• AIR COIL FREEZE PROTECTION

• ACCESSORY CONNECTIONS

• WATER SOLENOID VALVES

• WSHP OPEN WIRING

Step 10 — Operate ECM Interface Board

. . . . . . . . . . 29

• COOLING

• HEATING

• CFM ADJUST

• DEHUMIDIFICATION MODE

PRE-START-UP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

System Checkout

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

FIELD SELECTABLE INPUTS

. . . . . . . . . . . . . . . . . . 32-35

Complete C Control Jumper Settings

. . . . . . . . . . . . . 32

Deluxe D Control Jumper Settings

. . . . . . . . . . . . . . . . 32

Complete C Control DIP Switches

. . . . . . . . . . . . . . . . . 32

Deluxe D Control DIP Switches

. . . . . . . . . . . . . . . . . . . 32

Units with Modulating Hot Water Reheat

(HWR) Option

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Deluxe D Control Accessory

Relay Configurations

. . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Page

START-UP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-42

Operating Limits

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Scroll Compressor Rotation

. . . . . . . . . . . . . . . . . . . . . . .35

Unit Start-Up Cooling Mode

. . . . . . . . . . . . . . . . . . . . . . .35

Unit Start-Up Heating Mode

. . . . . . . . . . . . . . . . . . . . . . .36

Unit Start-Up with WSHP Open Controls

. . . . . . . . . .40

Flow Regulation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Flushing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Antifreeze

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Cooling Tower/Boiler Systems

. . . . . . . . . . . . . . . . . . . .42

Ground Coupled, Closed Loop and Plateframe

Heat Exchanger Well Systems

. . . . . . . . . . . . . . . . . . .42

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42-46

Power Up Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Units with Aquazone Complete C Control

. . . . . . . . .42

Units with Aquazone Deluxe D Control

. . . . . . . . . . . .42

Units with HWR Option

. . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Units with WSHP Open Multiple Protocol

. . . . . . . . . .43

COMPLETE C AND DELUXE D BOARD

SYSTEM TEST

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46,47

Test Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

WSHP Open Test Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Retry Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Aquazone Deluxe D Control LED Indicators

. . . . . . .47

SERVICE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,49

Filters

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Water Coil

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Condensate Drain Pans

. . . . . . . . . . . . . . . . . . . . . . . . . . .48

Refrigerant System

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Compressor

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Fan Motors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Condensate Drain Cleaning

. . . . . . . . . . . . . . . . . . . . . . .48

Air Coil Cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Condenser Cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Checking System Charge

. . . . . . . . . . . . . . . . . . . . . . . . .49

Refrigerant Charging

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Air Coil Fan Motor Removal

. . . . . . . . . . . . . . . . . . . . . . .49

Replacing the WSHP Open Controller’s

Battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . . . . . .49-57

Control Sensors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Thermistor

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

WSHP Open Controller

. . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Thermostatic Expansion Valves

. . . . . . . . . . . . . . . . . . . 50

Stopped or Malfunctioned ECM Motor

. . . . . . . . . . . . . 54

Moisture Check

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

APPENDIX A — WSHP OPEN SCREEN

CONFIGURATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . .58-63

50PSH,PSV,PSD START-UP

CHECKLIST

. . . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1, CL-2

IMPORTANT: Read the entire instruction manual before

starting installation.

AQUAZONE™

50PSH, PSV, PSD006-070

Single-Stage Water Source Heat Pumps

with PURON

Refrigerant (R-410A)

Summary of Contents for AQUAZONE 50PSD006

Page 1: ...tches 32 Deluxe D Control DIP Switches 32 Units with Modulating Hot Water Reheat HWR Option 33 Deluxe D Control Accessory Relay Configurations 35 Page START UP 35 42 Operating Limits 35 Scroll Compressor Rotation 35 Unit Start Up Cooling Mode 35 Unit Start Up Heating Mode 36 Unit Start Up with WSHP Open Controls 40 Flow Regulation 41 Flushing 41 Antifreeze 41 Cooling Tower Boiler Systems 42 Ground...

Page 2: ...g and heating Aquazone WSHPs are available in the following unit configurations 50PSH unit with horizontal airflow and right left or back discharge 50PSV unit with vertical airflow and top discharge 50PSD unit with vertical airflow and bottom discharge downflow INSTALLATION Step 1 Check Jobsite Installation operation and maintenance instructions are provided with each unit Before unit start up rea...

Page 3: ...ng is necessary stack units a maximum of 3 high Do not remove any equipment from its shipping package until it is needed for installation PROTECTION Once the units are properly positioned on the jobsite cover them with either a shipping carton vinyl film or an equivalent protective covering Cap open ends of pipes stored on the jobsite This precaution is especially important in areas where painting...

Page 4: ...o temperature or humidity extremes e g attics garages rooftops etc Corrosive conditions and high temperature or humidity can significantly reduce performance reliability and service life Always move units in an upright position Tilting units on their sides may cause equipment damage CAUTION Failure to remove shipping brackets from spring mounted compressors will cause excessive noise and could cau...

Page 5: ...0 8 1 2 N A N A N A 3 8 6 3 8 8 5 3 4 1 9 0 9 0 5 3 4 1 17 1 15 3 2 1 1 0 018 22 4 62 2 19 3 2 1 10 0 13 9 16 9 0 6 3 4 1 2 2 1 10 0 3 6 6 1 8 6 3 6 2 0 12 5 15 5 3 6 2 0 28 1 16 2 2 3 1 5 024 030 22 4 62 2 19 3 2 1 10 0 13 9 16 9 0 6 3 4 1 2 5 26 13 13 3 6 6 1 8 6 3 6 2 0 12 5 15 5 3 6 2 0 33 8 16 2 2 3 1 5 036 25 4 71 2 21 3 3 4 10 8 15 6 18 9 0 6 3 4 1 2 5 96 13 13 3 6 6 1 8 6 3 1 1 2 19 0 17 5...

Page 6: ...C Height D In E Out F HWG In G HWG Out H Conden sate Loop In D Loop Out E Low Voltage Ext Pump Power Supply 006 009 012 22 4 21 6 34 5 3 7 9 7 N A N A 7 4 1 2 N A N A N A 3 8 6 3 8 8 6 7 6 3 9 0 9 0 6 7 2 3 17 1 15 3 1 0 018 22 4 25 6 44 6 2 1 10 0 13 9 16 9 7 8 3 4 1 2 2 1 10 0 3 6 6 1 8 6 7 2 5 8 14 0 14 0 4 9 2 2 21 1 23 2 1 0 024 030 22 4 25 6 48 5 2 1 10 0 13 9 16 9 7 8 3 4 1 2 5 26 13 13 3 6...

Page 7: ...in UNITS WITH HWR ELECTRICAL KNOCKOUTS in DISCHARGE CONNECTION in DUCT FLANGE INSTALLED 0 10 in RETURN CONNECTION in USING RETURN AIR OPENING 0 10 in 1 2 3 4 5 Loop Water FPT HWG FPT 1 2 J 1 2 Cond K 1 2 Cond L 3 4 Cond M LH rtrn N O Supply Width P Supply Depth Q RH rtrn R S Return Depth T Return Height U A Width B Depth C Height D In E Out F HWG In G HWG Out H Conden sate Loop In D Loop Out E Low...

Page 8: ...ompressor Access Panel Balancing Valve field installed accessory Low Pressure Drop Water Control Valve optional field installed accessory Ball Valve with optional integral P T plug typical for supply and return piping field Installed accessory Water Out Water In Building Loop Supply Air Flexible Connection Stainless steel braid hose with integral J swivel field installed accessory Return Air Power...

Page 9: ...t SOUND ATTENUATION To eliminate the transfer of vibration to the duct system a flexible connector is recom mended for both discharge and return air duct connections on metal duct systems The supply and return plenums should in clude internal duct liner of fiberglass or be made of duct board construction to maximize sound attenuation of the blower Installing the WSHP unit to uninsulated ductwork i...

Page 10: ...n 2 25 and 3 5 gpm per ton of cooling capacity For proper maintenance and servicing pressure temperature P T ports are necessary for temperature and flow verification Cooling tower boiler systems typically utilize a common loop maintained at 60 to 95 F The use of a closed circuit evap orative cooling tower with a secondary heat exchange between the tower and the water loop is recommended If an ope...

Page 11: ...direct HX use A monitoring plan should be implemented Ryznar Stability Index All N A 6 0 7 5 If 7 5 minimize steel pipe use Langelier Saturation Index All N A 0 5 to 0 5 If 0 5 minimize steel pipe use Based upon 150 F HWG and direct well 85 F indirect well HX Iron Fouling Iron Fe2 Ferrous Bacterial Iron Potential All N A 0 2 ppm Ferrous If Fe2 ferrous 0 2 ppm with pH 6 8 O2 5 ppm check for iron ba...

Page 12: ... for the hose selected Exceeding the minimum bend radi us may cause the hose to collapse which reduces water flow rate Install an angle adapter to avoid sharp bends in the hose when the radius falls below the required minimum NOTE Piping must comply with all applicable codes Table 3 Metal Hose Minimum Bend Radii Insulation is not required on loop water piping except where the piping runs through u...

Page 13: ... range indicated on unit nameplate On 3 phase units voltages under load between phases must be balanced within 2 Use the following formula to deter mine the percentage voltage imbalance Voltage Imbalance Example Supply voltage is 460 3 60 AB 452 volts BC 464 volts AC 455 volts Determine maximum deviation from average voltage AB 457 452 5 v BC 464 457 7 v AC 457 455 2 v Maximum deviation is 7 v Det...

Page 14: ...stat hookup Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 6 24 v alarm signal shown For dry alarm contact cut JW1 jumper and dry contact will be available between AL1 and AL2 7 Transformer secondary ground via Complete C board standoffs and screws to control box Ground available...

Page 15: ...up to 277 v 9 Blower motor is factory wired for high and low speeds No other com bination is available 10 The 460 v units using an ECM electronically commutated motor fan motor modulating HWR and or an internal secondary pump will require a neutral wire from the supply side in order to feed the acces sory with 265 v TABLE 1 WIRE NUMBER Blower Speeds 1 2 3 4 5 Factory HI MED BM H to BR2 6 BM R to B...

Page 16: ...ing antifreeze solutions cut JW3 jumper 5 Check installation wiring information for specific thermostat hookup Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 6 24 v alarm signal shown For dry alarm contact cut JW1 jumper and dry contact will be available between AL1 and AL2 7 Tra...

Page 17: ...r L for low speed 11 For low speed remove BLK wire from BR 6 and replace with RED Connect BLK and BRN wires together 12 For blower motors with leads For medium or low speed disconnect BLK wire from BR 6 Connect BLK and ORG PUR wire together Connect RED for low or BLU for medium to BR 6 13 The 460 v units using an ECM electronically commutated motor fan motor modulating HWR hot water reheat and or ...

Page 18: ...ld Selection Jumper LOC Loss of Charge Pressure Switch LON Local Operating Network MV Motorized Valve NEC National Electrical Code Optional Wiring P1 Field Wiring Terminal Block RVS Reversing Valve Solenoid TRANS Transformer Field Line Voltage Wiring Field Low Voltage Wiring Printed Circuit Trace Optional Wiring Relay Contactor Coil Condensate Pan Solenoid Coil Temperature Switch Thermistor Ground...

Page 19: ... Motor FP1 Sensor Water Coil Freeze Protection FP2 Sensor Air Coil Freeze Protection HP High Pressure Switch HPWS High Pressure Water Switch HWG Hot Water Generator JW Jumper Wire LOC Loss of Charge Pressure Switch LWT Leaving Water Temperature MV Motorized Valve MVES Motorized Valve End Switch P1 Field Wiring Terminal Block RVS Reversing Valve Solenoid SAT Saturated Air Temperature TRANS Transfor...

Page 20: ...ol Controls WHSP OPEN A50 8355 LEGEND BM Blower Motor BR Blower Relay CO Condensate Overflow LWT Leaving Water Temperature N C Normally Closed OAD Outside Air Damper OCC Occupancy Input Contact RH Relative Humidity SAT Supply Air Temperature SPT Space Temperature ...

Page 21: ...n Multiple Protocol Controls A50 8354 LEGEND BM Blower Motor CO Condensate Overflow LWT Leaving Water Temperature N C Normally Closed OAD Outside Air Damper OCC Occupancy Input Contact RH Relative Humidity SAT Supply Air Temperature SPT Space Temperature ...

Page 22: ...nd WSHP Open Multiple Protocol Controls A50 8356 LEGEND CO Condensate Overflow LWT Leaving Water Temperature N C Normally Closed OAD Outside Air Damper OCC Occupancy Input Contact RH Relative Humidity SAT Supply Air Temperature SPT Space Temperature ...

Page 23: ...d WSHP Open Multiple Protocol Controls A50 8353 LEGEND CO Condensate Overflow LWT Leaving Water Temperature N C Normally Closed OAD Outside Air Damper OCC Occupancy Input Contact RH Relative Humidity SAT Supply Air Temperature SPT Space Temperature ...

Page 24: ...e Switch N A BI Dry Contacts J1 2 Binary Input 3 Stage 1 Compressor Status N A BI Dry Contacts J1 10 Binary Input 5 Leaving Condenser Water Temperature 10K Type II AI 10K Thermistor J2 1 and 2 Analog Input 6 Supply Air Temperature 33ZCSENSAT AI 10K Thermistor J2 3 and 4 Analog Input 7 Outputs Modulating Valve Auxiliary Heat Water Economizer N A AO 0 10Vdc 2 10Vdc J2 4 and 5 Analog Output 1 Outside...

Page 25: ...33 6 1 40 0 1 1 9 8 0 9 5 15 N A N A N A N A 070 208 230 1 60 197 254 30 1 158 0 1 5 8 35 9 43 4 70 1 07 37 0 44 5 70 208 230 3 60 197 254 20 5 155 0 1 5 8 26 3 31 4 50 1 07 27 4 32 5 50 460 3 60 414 506 9 6 75 0 1 2 6 12 2 14 6 20 1 07 13 3 15 7 25 575 3 60 518 633 7 6 54 0 1 2 3 9 9 11 8 15 N A N A N A N A FLA Full Load Amps HACR Heating Air Conditioning and Refrigeration HWR Hot Water Reheat LR...

Page 26: ... 197 254 14 7 72 5 1 4 3 19 0 22 7 35 0 8 19 8 23 5 35 265 1 60 239 292 12 5 61 0 1 4 1 16 6 19 7 30 0 7 17 3 20 4 30 208 230 3 60 197 254 10 4 63 0 1 4 3 14 7 17 3 25 0 8 15 5 18 1 25 460 3 60 414 506 4 5 32 0 1 4 1 8 6 9 7 15 0 7 9 3 10 4 15 042 208 230 1 60 197 254 15 4 83 0 1 4 3 19 7 23 6 35 0 8 20 5 24 4 35 208 230 3 60 197 254 11 5 77 0 1 4 3 15 8 18 7 30 0 8 16 6 19 5 30 460 3 60 414 506 5...

Page 27: ...e compressor is not operating A slow closing valve may be required to help reduce water hammer Figure 29 shows typical wiring for a 24 vac external solenoid valve Figures 30 and 31 illustrate typical slow closing water control valve wiring for Taco 500 Series and Taco ESP Series valves Slow closing valves take approximately 60 sec to open very little water will flow before 45 sec Once fully open a...

Page 28: ... multiple SPT Standard sensors each sensor must be given a unique address on the Rnetbus See the Carrier Open Sensor Installation Guide Use the specified type of wire and cable for maximum signal integrity See Table 9 Table 9 Rnet Wiring Specifications LEGEND To wire the SPT sensor to the controller 1 Partially cut then bend and pull off the outer jacket of the Rnet cable s being careful not to ni...

Page 29: ...han 100 ft an unshielded 22 AWG American Wire Gage cable should be used If the cable will be greater than 100 ft a shield 22 AWG cable should be used The cable should have a maximum length of 500 ft To wire the RH sensor to the controller 1 Strip the outer jacket from the cable for at least 4 in 2 Strip 1 4 in of insulation from each wire 3 Wire the sensor to the controller Step 10 Operate ECM Int...

Page 30: ...ndardization 13256 1 rated Tap Setting 3 5 Airflow in cfm with wet coil and clean air filter 6 Units have an ECM electronically commuted motor fan motor as a standard feature The small additional pressure drop of the reheat coil causes the ECM motor to slightly increase rpm to overcome the added pressure drop and maintain selected cfm up to maximum ESP external static pressure 7 Unit sizes 006 012...

Page 31: ... 1326 1290 1248 1205 1083 942 MED 1171 1164 1156 1145 1133 1113 1092 1064 1035 997 958 LO 983 967 950 943 936 936 HS HI 1648 1633 1617 1597 1576 1557 1537 1493 1448 1397 1345 1207 1051 957 HS MED 1344 1335 1325 1312 1299 1276 1253 1220 1186 1143 1099 1007 903 HS LO 1141 1128 1115 1106 1097 1077 1057 1031 1005 966 926 042 1400 1050 HI 1634 1626 1618 1606 1594 1583 1571 1539 1507 1464 1420 1265 1078...

Page 32: ...t as dry contact clip the jumper LOW PRESSURE SETTING The Deluxe D control can be configured for Low Pressure Setting LP Select jumper 1 JW1 LP Norm Open for choosing between low pressure input normally opened or closed To configure for normally closed operation DO NOT clip the jumper To configure for normally open operation clip the jumper Complete C Control DIP Switches The Com plete C control h...

Page 33: ...witch combinations Switches 4 to 6 These DIP switches provide selection of Accessory 2 relay options See Table 15 for DIP switch combinations Table 14 DIP Switch Block S2 Accessory 1 Relay Options LEGEND NOTE All other DIP switch combinations are invalid Table 15 DIP Switch Block S2 Accessory 2 Relay Options LEGEND NOTE All other switch combinations are invalid Auto Dehumidification Mode or High F...

Page 34: ...ic reheat coil during the reheat mode of operation The proportional controller sends a signal to the motorized valve based on the supply air temperature reading from the supply air sensor The loop pump circulates condenser water through the hy dronic reheat coil during the reheat mode of operation refer to Fig 34 In this application the loop pump is only energized during the reheat mode of operati...

Page 35: ...ating limits of a unit 1 entering air temperature 2 water temperature and 3 ambient temperature Whenever any of these factors are at a minimum or maximum level the other two factors must be at a normal level to ensure proper unit operation See Table 18 Table 18 Operating Limits 50PSH PSV PSD Units LEGEND NOTE Value in heating column is dry bulb only Any wet bulb reading is acceptable Scroll Compre...

Page 36: ...299 319 12 17 6 11 8 8 10 8 21 27 2 25 129 139 180 200 16 21 2 7 12 3 14 3 18 24 112 122 304 324 12 17 4 9 6 7 8 7 22 28 3 128 138 170 190 19 24 2 7 8 00 10 0 18 24 120 130 308 328 12 17 3 8 4 5 6 5 23 29 70 1 5 143 153 265 285 9 14 2 7 15 5 17 5 18 24 129 139 321 341 11 16 7 12 11 2 13 2 25 31 2 25 141 151 252 272 10 15 2 7 11 5 13 5 18 24 144 154 330 350 13 18 4 9 8 8 10 8 27 33 3 140 150 240 26...

Page 37: ...92 8 13 4 9 2 9 4 9 16 22 50 1 5 137 147 220 240 16 21 10 15 17 0 19 0 16 22 102 112 295 315 8 13 8 13 9 1 11 1 20 26 2 25 137 147 206 226 16 21 8 13 12 6 14 6 17 23 106 116 297 317 8 13 8 13 6 9 8 9 21 27 3 137 147 192 212 16 21 8 13 8 4 10 4 17 23 110 120 299 319 8 13 8 13 4 7 6 7 21 27 70 1 5 142 152 287 307 7 12 10 15 15 9 17 9 16 22 131 141 324 344 9 14 10 15 12 1 14 1 25 33 2 25 142 152 273 ...

Page 38: ...3 5 5 5 18 24 50 1 5 136 146 211 231 11 16 6 11 20 6 22 6 17 23 99 109 302 322 10 15 13 18 10 6 12 6 22 28 2 25 136 146 197 217 11 16 5 10 14 8 16 8 17 23 103 113 306 326 10 15 13 18 7 7 9 7 23 29 3 136 146 183 203 11 16 5 10 9 0 11 0 17 23 108 118 311 331 10 15 13 18 5 0 7 0 23 29 70 1 5 137 147 275 295 9 14 10 15 19 0 21 0 18 24 127 137 332 352 10 15 15 20 13 5 15 5 27 34 2 25 137 147 260 280 9 ...

Page 39: ... 50 1 5 118 128 225 245 36 41 11 16 21 2 23 2 19 25 88 98 306 326 10 15 8 13 11 0 13 0 23 29 2 25 117 127 210 230 37 42 10 15 15 7 17 7 20 26 94 104 311 331 10 15 8 13 8 3 10 3 24 30 3 115 125 195 215 38 43 9 14 10 2 12 2 21 27 100 110 317 337 11 16 9 14 5 5 7 5 25 31 70 1 5 135 145 300 320 12 17 9 14 20 3 22 3 21 27 112 122 333 353 12 17 10 15 14 0 16 0 28 34 2 25 133 143 285 305 14 19 8 13 15 0 ...

Page 40: ...press Clockset b Scroll to hour minute and second using the arrow keys Use the number keypad to set actual time c Scroll to day month and year using arrow keys Use number keypad to set date 5 To set Daylight Savings Time DST a Push the DST softkey The display will indicate 02 00 060 which is equal to 2 00AM b To program the beginning and end dates scroll down to the beginning month and press the e...

Page 41: ...p will only be 1 to 2 in since liquids are incompressible If the level drops more than this flushing should continue since air is still being compressed in the loop If level is less than 1 to 2 in reverse the flow 8 Repeat this procedure until all air is purged 9 Restore power Antifreeze may be added before during or after the flush ing process However depending on when it is added in the process ...

Page 42: ...rded The compressor relay will remain on and EH1 is immediately turned on EH2 will turn on after 10 minutes of continual stage 2 demand NOTE EH2 will not turn on or if on will turn off if FP1 tem perature is greater than 45 F and FP2 is greater than 110 F LOCKOUT MODE The status LED will flash fast in Lockout mode and the compressor relay will be turned off immediately Lockout mode can be soft res...

Page 43: ...he Deluxe D control board will bring the unit on in Heating Stage 2 When the call is satisfied at the thermostat the unit will con tinue to run in Heating Stage 1 until the call is removed or satisfied shutting down the unit NOTE Not all units have two stage heating functionality REHEAT MODE A call from the humidistat dehumidis tat to the H terminal of the Deluxe D control board will bring the uni...

Page 44: ...y algo rithm They will be used to calculate the desired number of stages needed to satisfy the space by comparing the space tem perature SPT to the appropriate cooling set point The water side economizer if applicable will be used for first stage cool ing in addition to the compressor s The following conditions must be true in order for the cooling algorithm to run Cooling is set to Enable Heating...

Page 45: ...iliary Heat The control can op erate a field installed single stage of electric heat installed on the discharge side of the unit in order to maintain the desired heating set point should the compressor capacity be insufficient or a compressor failure occurs Unless a compressor fault con dition exists the heat stage will only operate to supplement the heat provided by the compressor if the space te...

Page 46: ... response is user adjustable for both heating and cooling and for each demand level The re sponse to a particular demand level may also be set to zero CONDENSER WATER LINKAGE The control pro vides optimized water loop operation using an universal controller UC open loop controller Loop pump operation is automatically controlled by WSHP equipment occupancy schedules unoccupied demand and tenant ove...

Page 47: ... Aquazone Deluxe D Control Current LED Status and Alarm Relay Operations LEGEND NOTES 1 If there is no fault in memory the Fault LED will flash code 1 2 Codes will be displayed with a 10 second Fault LED pause 3 Slow flash is 1 flash every 2 seconds 4 Fast flash is 2 flashes every 1 second 5 EXAMPLE Flashing Code 2 is represented by 2 fast flashes followed by a 10 second pause This sequence will r...

Page 48: ...ay need to be cleaned in an open water tower system due to induced contaminants Local water conditions may cause excessive fouling or pitting of tubes Condenser tubes should therefore be cleaned at least once a year or more often if the water is contaminated Proper water treatment can minimize tube fouling and pitting If such conditions are anticipated water treatment analysis is recommended Refer...

Page 49: ...pace between fan scroll and side frame Rest motor on a high platform such as a step ladder Do not allow motor to hang by its power wires Replacing the WSHP Open Controller s Bat tery The WSHP Open controller s 10 year lithium CR2032 battery provides a minimum of 10 000 hours of data retention during power outages NOTE Power must be ON to the WSHP Open controller when replacing the battery or the d...

Page 50: ...g pressure usually from a diaphragm to open the valve The amount of pressure exerted by the diaphragm will vary depending on the pressure inside of the sensing bulb As the temperature of and pressure within the bulb decreases the valve will modulate closed and restrict the refrigerant flow through the valve The result is less refrigerant in the evaporator and an increase in the superheat As the te...

Page 51: ...in the heating mode Confirm that there is proper airflow and temperature in the cooling mode Ensure coaxial water coil is clean on the inside this applies to the heating mode and may require a scale check Refrigerant may be undercharged To verify subcooling and superheat calculations may be required Diagnostics Several tests may be required to determine if a TXV has failed The following tools may ...

Page 52: ...ks Check for loose or non compliant motor mount Make sure blower wheel is tight on shaft Perform motor control replacement check Motor oscillates up and down while being tested off of blower It is normal for motor to oscillate with no load on shaft Motor starts but runs erratically Varies up and down or intermittent Check line voltage for variation or sag Check low voltage connections G Y W R C at...

Page 53: ...53 Fig 40 ECM Pin Connectors a50 8448 ...

Page 54: ...opped or Malfunctioned ECM Motor Refer to Fig 41 to determine the possible cause of a stopped or mal functioned ECM motor Follow the instructions in the boxes Fig 41 ECM Troubleshooting Flow Diagram a50 8447 ...

Page 55: ...er temperature out of range in cooling Bring water temperature within design parameters X Reduced or no airflow in heating Check for dirty air filter and clean or replace Check fan motor operation and airflow restrictions Dirty air coil construction dust etc External static too high Check blower performance per Tables 11 13 X Air temperature out of range in heating Bring return air temperature wit...

Page 56: ...sor operation in Test mode Only Compressor Runs X X Thermostat wiring Check G wiring at heat pump Jumper G and R for fan operation Check Y and W wiring at heat pump Jumper Y and R for compressor operation in test mode X X Fan motor relay Jumper G and R for fan operation Check for line voltage across BR contacts Check fan power enable relay operation if present X X Fan motor Check for line voltage ...

Page 57: ...tion Check compare with Tables 20 30 X Reduced water flow Check pump operation Check strainer or filter Improper flow regulator Replace flow regulator X Water temperature out of range Bring water temperature within proper range X Scaling in water to refrigerant heat exchanger Conduct water quality analysis X Reduced airflow Check for dirty air filter Check for dirty air coil Check fan motor operat...

Page 58: ...plays the SPT alarm limit that was exceeded causing the alarm condition when SPT alarm above is in Alarm SPT Sensor Alarm Status Normal Alarm Displays the status of the Rnet SPT sensor ALARM is displayed should the sensor fail to communicate with the control module IAQ Alarm Status Normal Alarm Current IAQ ventilation condition Compressor Alarm Status Normal Alarm Current compressor condition SAT ...

Page 59: ...ation damper position calculated by the DCV control Active Compressor Stages 0 1 2 Displays the actual number of compressor stages operating SAT F Displays SAT Reset Filter Alarm X No Yes Used to reset the filter alarm timer after the filter has been cleaned or replaced Overflow Contact Closed Open Displays the state of the condensate overflow switch contact Occupancy Contact Closed Open Displays ...

Page 60: ... the control set point used to define where the ventilation will reach its maximum limit during occupied periods Viewable only if Ventilation DMP Type DCV Used to determine DCV ending control point Configuration Schedule Weekly Schedule Start Time User Admin Password level access X 00 00 23 59 06 00 Defines the start time for an occupied period End Time X 00 00 24 00 18 00 Defines the ending time ...

Page 61: ...s locked out when OAT is greater than configured value and OAT is actively being broadcast Power Fail Restart Delay X 0 600 sec 60 sec Delay before equipment starts Occupancy Schedules X Disable Enable Enable Enables unit occupied Set Point Separation X 2 9 F 4 F Used to enforce minimum set point separation Configuration Service Test Test Mode Admin Password level access only X Disable Enable Disa...

Page 62: ...dity sensor is present Factory Dehumidifica tion Reheat Coil X None Installed None Set to Installed if factory installed dehumidification reheat coil is present Occupancy Input Logic X Occupied Open Occupied Closed Occupied CLOSED Used to determine external occu pancy switch contact occupied state Condensate Switch Alarm Delay X 5 600 seconds 10 sec Delay before equipment alarms on high condensate...

Page 63: ...Q Ventilation Occupied High Alarm Limit X 0 9999 ppm 1100 ppm Defines the fixed occupied high space IAQ Ventilation alarm limit IAQ Ventilation Alarm Delay X 0 1 1 0 min per ppm 0 25 min Used to calculate the delay time before an alarm is generated after the alarm condition occurs Rnet Sensor SPT Alarm X Ignore Display Ignore Determines if the SPT alarm is displayed on the local Rnet sensor Rnet S...

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Page 66: ... to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53500055 01 Printed in U S A Form 50PS 3SI Pg 66 7 09 Replaces 50PS 2SI Copyright 2009 Carrier Corporation ...

Page 67: ...CONNECTION BEEN MADE AND IS A TRAP INSTALLED Y N IS AN AIR FILTER INSTALLED Y N II START UP IS FAN OPERATING WHEN COMPRESSOR OPERATES Y N IF 3 PHASE SCROLL COMPRESSOR IS PRESENT VERIFY PROPER ROTATION PER INSTRUCTIONS Y N UNIT VOLTAGE COOLING OPERATION PHASE AB VOLTS PHASE BC VOLTS PHASE CA VOLTS if 3 phase if 3 phase PHASE AB AMPS PHASE BC AMPS PHASE CA AMPS if 3 phase if 3 phase CONTROL VOLTAGE ...

Page 68: ...FLOW RATE GPM x TEMP DIFF DEG F x FLUID FACTOR Btu hr SUPERHEAT SUCTION TEMPERATURE SUCTION SATURATION TEMPERATURE DEG F SUBCOOLING DISCHARGE SATURATION TEMPERATURE LIQUID LINE TEMPERATURE DEG F Use 500 for water 485 for antifreeze SUCTION COMPRESSOR DISCHARGE COAX EXPANSION VALVE F F AIR COIL F PSI FLUID OUT FLUID IN F PSI LOOK UP PRESSURE DROP IN TABLE 31 TO DETERMINE FLOW RATE F LIQUID LINE PSI...

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Carrier AQUAZONE 50PSD006, Installation And Service Instructions Manual

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