Carrier Aquasnap 30RQ Installation, Operation And Maintenance Instructions Download Page 6

6

Never apply an open flame or live steam to a refrigerant 
container. Dangerous overpressure can result.

During refrigerant removal and storage operations follow 
applicable regulations. These regulations, permitting condition-
ing and recovery of halogenated hydrocarbons under optimum 
quality conditions for the products and optimum safety 
conditions for people, property and the environment are 
described in standard NFE 29795.

Please refer to the certified dimensional drawings for the units.

Do not re-use disposable (non-returnable) cylinders or attempt 
to refill them. It is dangerous and illegal. When cylinders are 
empty, evacuate the remaining gas pressure, and move the 
cylinders to a place designated for their recovery. Do not 
incinerate.

Do not attempt to remove refrigerant circuit components or 
fittings, while the machine is under pressure or while it is 
running. Be sure pressure is at 0 kPa before removing 
components or opening a circuit.

Do not attempt to repair or recondition any safety devices 
when corrosion or build-up of foreign material (rust, dirt, 
scale, etc.) is found within the valve body or mechanism. If 
necessary, replace the device. Do not install safety valves in 
series or backwards.

ATTENTION: No part of the unit must use feet, racks or 
supports during operation.  Periodically monitor and repair 
or if necessary replace any component or piping that shows 
signs of damage.

Do not step on refrigerant lines. The lines can break under 
the weight and release refrigerant, causing personal injury.

Do not climb on a machine. Use a platform, or staging to 
work at higher levels.

Use mechanical lifting equipment (crane, hoist, winch, etc.) 
to lift or move heavy components. For lighter components, 
use lifting equipment when there is a risk of slipping or losing 
your balance.

Use only original replacement parts for any repair or compo-
nent replacement. Consult the list of replacement parts that 
corresponds to the specification of the original equipment.

Do not drain water circuits containing industrial brines, 
without informing the technical service department at the 
installation site or a competent body first.

Close the entering and leaving water shutoff valves and purge 
the unit hydronic circuit, before working on the components 
installed on the circuit (screen filter, pump, water flow switch, 
etc.).

Periodically inspect all valves, fittings and pipes of the 
refrigerant and hydronic circuits to ensure that they do not 
show any corrosion or any signs of leaks.

It is recommended to wear ear defenders, when working near 
the unit and the unit is in operation.

2 - MOvINg aND sITINg ThE UNIT

2.1 - Moving

See chapter  “Installation safety considerations”.

2.2 - siting the unit

Always refer to the chapter “Dimensions and clearances” to 
confirm that there is adequate space for all connections and 
service operations. For the centre of gravity coordinates, the 
position of the unit mounting holes, and the weight distribu-
tion points, refer to the certified dimensional drawing 
supplied with the unit.

Typical applications of these units do not require earthquake 
resistance. Earthquake resistance has not been verified.

CAUTION: Only use slings at the designated lifting points 
which are marked on the unit.

Before siting the unit check that:
• 

the permitted loading at the site is adequate or that 
appropriate strenghtening measures have been taken.

• 

the unit is installed level on an even surface (maximum 
tolerance is 5 mm in both axes).

• 

there is adequate space above the unit for air flow and to 
ensure access to the components (see dimensional 
drawings).

• 

the number of support points is adequate and that they are 
in the right places.

• 

the location is not subject to flooding. 

• 

for outdoor installations, where heavy snowfall is likely 
and long periods of sub-zero temperatures are normal, 
provision has to be made to prevent snow accumulating by 
raising the unit above the height of drifts normally 
experienced. Baffles may be necessary to deflect strong 
winds. They must not restrict air flow into the unit.

CAUTION: Before lifting the unit, check that all casing 
panels are securely fixed in place. Lift and set down the unit  
with great care. Tilting and jarring can damage the unit and 
impair unit operation.

If 30RQ units are hoisted with rigging, it is advisable to protect 
coils against crushing while a unit is being moved. Use struts or 
a lifting beam to spread the slings above the unit. Do not tilt a 
unit more than 15°.

The unit includes service valves upstream and downstream of 
the EXV (facilitate servicing the EXV). Do not change the 
valve settings while the unit is in operation. The unit must not 
be stored with these valves closed.

WARNING: Never push or lever on any of the enclosure 
panels of the unit. Only the base of the unit frame is designed 
to withstand such stresses.

Summary of Contents for Aquasnap 30RQ

Page 1: ...nstallation operation and maintenance instructions Unit with Euro Pack option shown Carrier participe au programme de certification EUROVENT Les produits figurent dans l Annuaire EUROVENT des produits certifiés Carrier is participating in the Eurovent Certification Programme Products are as listed in the Eurovent Directory of Certified Products Библиотека СОК ...

Page 2: ...pplication data 13 6 1 Unit operating range 13 6 2 Minimum chilled water flow units without hydronic module 13 6 3 Maximum chilled water flow units without hydronic module 13 6 4 Variable flow water heat exchanger 14 6 5 Minimum system water volume 14 6 6 Maximum system water volume 14 6 7 Water heat exchanger flow rate 14 7 ELECTRICAL CONNECTION 15 7 1 Power supply 15 7 2 Voltage phase imbalance ...

Page 3: ...es 26 11 options AND accessoires 27 11 1 Heat reclaim option using desuperheaters 27 11 2 Option 241 32 11 3 Other options and accessories 33 12 STANDARD MAINTENANCE 34 12 1 Level 1 maintenance see note 34 12 2 Level 2 maintenance see note 34 12 3 Level 3 or higher maintenance see note 34 12 4 Tightening torques for the main electrical connections 34 12 5 Tightening torques for the main bolts and ...

Page 4: ...upon receipt immediately file a claim with the shipping company Do not remove the skid or the packaging until the unit is in its final position These units can be moved with a fork lift truck as long as the forks are positioned in the right place and direction on the unit The units can also be lifted with slings using only the desig nated lifting points marked on the unit labels on the chassis and...

Page 5: ... site once a year high pressure switches and every five years for external overpressure devices safety globe valves Check manual 30RB RQ Pro Dialog Plus control for a detailed explanation of the high pressure switch test method At least once a year thoroughly inspect the protection devices valves If the machine operates in a corrosive environment inspect the protection devices more frequently Regu...

Page 6: ...ump water flow switch etc Periodically inspect all valves fittings and pipes of the refrigerant and hydronic circuits to ensure that they do not show any corrosion or any signs of leaks It is recommended to wear ear defenders when working near the unit and the unit is in operation 2 Moving and siting the unit 2 1 Moving See chapter Installation safety considerations 2 2 Siting the unit Always refe...

Page 7: ... certificates name plates files instruction manuals that are required documents required by the current European standards are present Verify the free passage of access and safety routes Verify the instructions and directives to prevent the deliberate removal of refrigerant gases Verify the installation of connections Verify the supports and fixing elements materials routing and connection Verify ...

Page 8: ...nd Clearances required for maintenance and air flow Clearances recommended for heat exchanger tube removal Clearances recommended for heat exchanger removal Water inlet Water outlet Air outlet do not obstruct NOTE Non contractual drawings When designing an installation refer to the certified dimensional drawings available on request For the positioning of the fixing points weight distribution and ...

Page 9: ... With hydronic module Without hydronic module Power connection For user control connection 30RQ X Y 302 402 3604 200 432 522 4798 0 Water inlet Water outlet Air outlet do not obstruct NOTE Non contractual drawings When designing an installation refer to the certified dimensional drawings available on request For the positioning of the fixing points weight distribution and centre of gravity coordin...

Page 10: ...safety valve expansion tank pressure gauge purge valves water and air and water flow control valves Water pump Centrifugal monocell 48 3 r s low or high pressure as required single or dual pump Quantity 1 1 1 1 1 1 1 1 Expansion tank volume l 50 80 80 80 80 80 80 80 Max water side operating pressure with hydronic module kPa 400 400 400 400 400 400 400 400 Water connections without hydronic module ...

Page 11: ...imit values maximum operating current of the smallest compressor s fan current locked rotor current of the largest compressor Fan motor electrical data current draw used in the tables above units at Eurovent conditions and 50 C ambient air temperature around the motor at 400 V 3 8 A start up current 20 A power input 1 75 kW These values are indicated on the motor name plate 5 1 Short circuit stabi...

Page 12: ...he maximum unit current draw from the electrical data table in section 5 to the pump current draw in the table above 5 3 Compressor usage and electrical data Compressor I Nom I Max I Max LRA Cosine Circuit 262 302 342 372 402 432 462 522 Un Un 10 Un Phi max SH240 30 40 44 215 0 86 A 3 4 4 B 3 SH300 38 51 56 260 0 86 A 2 3 4 4 4 B 2 2 2 2 2 4 4 Legend I Nom Nominal current draw at Eurovent conditio...

Page 13: ...Operating range 30RQ Cooling mode ATTENTION Option 28 Winter operation If the outside temperature is below 10 C and the unit has been switched off for more than 4 hours it is necessary to wait 2 hours after the unit has been switched on again to allow the frequency converter to warm up 6 2 Minimum chilled water flow units without hydronic module The minimum chilled water flow is shown in the table...

Page 14: ...k must itself be internally baffled in order to ensure proper mixing of the liquid water or brine Refer to the examples below 6 6 Maximum system water volume Units with hydronic module incorporate an expansion tank that limits the water volume The table below gives the maximum loop volume for pure water or ethylene glycol with various system concentrations as well as the static pressures If the ma...

Page 15: ...ecommendations of IEC 60364 are accepted as compliance with the requirements of the installation directives Conformance with EN 60 204 is the best means of ensuring compliance with the Machines Directive 1 5 1 Annex B of EN 60204 1 describes the electrical characteristics used for the operation of the machines 1 The operating environment for the 30RQ units is specified below Environment Environmen...

Page 16: ...ional drawing for the unit Table of minimum and maximum wire sections for connection to 30RQ units Max connectable Min wire section Max wire section section 30RQ Section mm2 Section mm2 Max length m Wire type Section mm2 Max length m Wire type 262 1 x 240 or 2 x 150 1 x 95 178 XLPE Cu 2 x 95 260 XLPE Al 302 2 x 240 1 x 120 197 XLPE Cu 2 x 120 280 XLPE Al 342 2 x 240 1 x 120 185 XLPE Cu 2 x 150 300...

Page 17: ...circuit must be emptied for longer than one month the complete circuit must be placed under nitrogen charge to avoid any risk of corrosion by differential aeration Charging and removing heat exchange fluids should be done with devices that must be included on the water circuit by the installer Never use the unit heat exchangers to add heat exchange fluid 8 WATER CONNECTIONS For diameters and posit...

Page 18: ...on option Legend Components of the unit and hydronic module 1 Victaulic screen filter 2 Expansion tank 3 Safety valve 4 Available pressure pump 5 Pressure tap 6 Pressure gauge to measure the component pressure drop 7 Pressure gauge system drain valve 8 Drain valve 9 Flow control valve 10 Heat exchanger 11 Water heat exchanger defrost heater 12 Hydronic module defrost heater 13 Air vent water heat ...

Page 19: ...on is installed frost protection of this module is included electric heater If protection by electric heater is used do not switch off the power supply to the unit IMPORTANT The main unit disconnect switch the auxiliary heater protection switch as well as the control circuit switch must always remain closed to locate the components please refer to the wiring diagram 8 5 Operation of two units in m...

Page 20: ...e available to control the heater contactors not supplied with the board permitting gradual compensation of the heat pump capacity reduction These outputs are configurable to obtain a choice of two three or four stages The last stage will only be activated after a shut down of the heat pump following a fault condition safety device In the diagram below example of additional electric heaters the ca...

Page 21: ... supplied by the heat pump and the thermal load of the building Operating range in which the heat pump capacity is lower than the building thermal load Operating range in which the heat pump capacity is higher than the building thermal load Outdoor air temperature C Pump capacity Example of additional electric heaters 1 A 2 3 4 B 120 100 80 60 40 20 0 15 10 5 0 5 10 15 1 1 2 C ...

Page 22: ...r pressure drop by taking the difference of the readings of the pressure gauge connected to the filter inlet and outlet using valves see typical hydronic circuit diagrams and comparing this value after two hours of operation If the pressure drop has increased this indicates that the screen filter must be removed and cleaned as the hydronic circuit contains solid particles In this case close the sh...

Page 23: ...sure pumps Legend 1 30RQ 262 2 30RQ 302 342 3 30RQ 372 402 432 4 30RQ 462 522 Pressure supplied kPa Water flow rate l s Pressure supplied kPa Water flow rate l s High pressure pumps Legend 1 30RQ 262 2 30RQ 302 342 3 30RQ 372 402 432 4 30RQ 462 522 ...

Page 24: ... flow rate l s Legend 1 30RQ 262 2 30RQ 302 3 30RQ 342 4 30RQ 372 5 30RQ 402 432 6 30RQ 462 522 Legend 1 30RQ 262 2 30RQ 302 3 30RQ 342 4 30RQ 372 5 30RQ 402 432 6 30RQ 462 522 0 25 50 75 100 125 150 175 200 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 5 3 6 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 5 3 6 ...

Page 25: ...ated bearings and insulation class F 10 5 Electronic expansion valve EXV The EXV is equipped with a stepper motor 2785 to 3690 steps depending on the model that is controlled via the EXV board The EXV is also equipped with a sightglass that permits verifi cation of the mechanism movement and the presence of the liquid gasket 10 6 Moisture indicator Located on the EXV permits control of the unit ch...

Page 26: ... or repair must be shown in the monitoring and maintenance file Recycling The unit is wholly or partly recyclable After use it contains refrigerant vapours and oil residue It is coated by paint Operating life This unit is designed for prolonged storage of 15 years under nitrogen charge with a temperature difference of 20 K per day 452000 cycles start ups with a maximum difference of 6 K between tw...

Page 27: ...e kW kW 276 302 335 366 407 445 505 552 Opersting weight Standard unit desuperheater option kg 2510 3140 3330 3340 3560 4140 4300 4520 Unit with Euro Pack desuperheater option kg 2700 3380 3570 3650 3820 4440 4530 4830 Unit with Euro Pack desuperheater hydronic module options with high pressure dual pump kg 2890 3580 3780 3870 4040 4650 4770 5110 Desuperheater in circuits A B Plate heat exchangers...

Page 28: ...esigning an installation refer to the certified dimensional drawings available on request For the positioning of the fixing points weight distribution and centre of gravity coordinates Cylindrical gas thread desuperheater side Cylindrical gas thread desuperheater side Clearances required for maintenance and air flow 1 2 3 Legend All dimensions are in mm Water inlet evaporator and desuperheater Cle...

Page 29: ...esuperheater side Clearances required for maintenance and air flow 1 2 3 Legend Water inlet evaporator and desuperheater Clearances recommended for evaporator tube removal Clearances recommended for heat exchanger removal Water outlet evaporator and desuperheater Air outlet do not obstruct NOTE Non contractual drawings When designing an installation refer to the certified dimensional drawings avai...

Page 30: ...r multi pipe type 2 Compressor 3 Desuperheater plate heat exchanger 4 Air heat exchanger coils 5 Expansion valve EXV 6 Safety valve 7 Electric heater to protect the desuperheater against frost not supplied 8 Desuperheater insulation not supplied 9 Units control box 10 Heating cooling cycle four way reversing valve 11 Desuperheater water inlet 12 Desuperheater water outlet 13 Evaporator water inlet...

Page 31: ...op must include a safety valve and an expansion tank When selecting these consider the water loop volume and the maximum temperature 120 C when pump operation is stopped item 20 11 1 5 Operating range Cooling mode Minimum Maximum Water heat exchanger evaporator Entering water temperature at start up C 6 8 30 Leaving water temperature during operation C 5 15 Entering water temperature at shut down ...

Page 32: ...ater temperature at the desuperheater and the condenser entering air temperature 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 40 45 50 55 60 A B C Desuperheater entering water temperature C Coefficient of the reclaimed heating capacoty A Entering air temperature 45 C B Entering air temperature 35 C C Entering air temperature 20 C 11 2 Option 241 During transport in a closed container the refrigerant char...

Page 33: ... jacket 88A Evaporator and water piping thermal insulation protection by aluminium sheets Improved resistance to climatic aggression 30RQ 262 522 Low pressure single pump hydronic module 116 See hydronic module chapter Easy and fast installation 30RQ 262 522 Low pressure dual pump hydronic module 116A See hydronic module chapter Easy and fast installation operating safety 30RQ 262 522 High pressur...

Page 34: ...ANCE Air conditioning equipment must be maintained by professional technicians whilst routine checks can be carried out locally by specialised technicians Simple preventive maintenance will allow you to get the best performance from your HVAC unit improved cooling performance reduced power consumption prevention of accidental component failure prevention of major time consuming and costly interven...

Page 35: ...f the following coil finishes Cu Al Cu Al with Italcoat protection It is not necessary to rinse the coil as the products used are pH neutral To ensure that the coil is perfectly clean we recommend rinsing with a low water flow rate The pH value of the water used should be between 7 and 8 WARNING Never use pressurized water without a large diffuser Do not use high pressure cleaners Concentrated and...

Page 36: ...nit is equipped with a hydronic module use the pump test function refer to the 30RB RQ Pro Dialog Plus control manual After the pump test has been completed switch the unit off again Circulate chilled water in the water circuit for at last two hours then remove clean and replace the screen filter After the pump test has been completed switch the unit off again Inlet piping to water heat exchanger ...

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