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6.23.3 Controller Programming Procedure
To load new software into the module, the programming
card (PCMIA) is inserted into the programming/
software port.
CAUTION
The unit must be OFF whenever a program-
ming card is inserted or removed from the
controller programming port.
Loading operational software:
1. Turn unit OFF via start-stop switch (ST).
2. Insert software/programming card containing the fol-
lowing (example) files into the programming/soft-
menuDDMM.ml3
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This file allows the user to select
a file/program to upload into the controller.
cfYYMMDD.ml3
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Multi-configuration file.
3. Turn unit ON via start-stop switch (ST).
4. The display module will display the message ruN
COnFG. If a defective card is being used, the display
will blink the message “bAd CArd.” Turn start-stop
switch OFF and remove the card.
5. Press the UP or DOWN arrow key until display
reads, LOAd 51XX for Recip.
6. Press the ENTER key on the keypad. The display
will alternate to between PrESS EntR and rEV
XXXX.
7. Press the ENTER key on the keypad.
8. The display will show the message “Pro SoFt”. This
message will last for up to one minute.
9. Press the ENTER key on the keypad.
10.The display module will go blank briefly, then read
“Pro donE” when the software is loaded. If a problem
occurs while loading the software, the display will
blink the message “Pro FAIL” or “bad 12V.” Turn
start-stop switch OFF and remove the card.
11. Turn unit OFF via start-stop switch (ST).
12.Remove the programming card from the program-
ming/software port and return the unit to normal op-
eration by placing the start-stop switch in the ON
position.
13.Turn power on and wait 15 seconds. The status LED
will flash quickly and there will be no display. The
controller is loading the new software into memory.
This takes about 15 seconds.
When complete the controller will reset and power up
normally.
14.Wait for default display
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setpoint on the left and con-
trol temperature on the right.
15.Confirm software is correct using keypad code se-
lect 18 to view Cd18 XXXX.
16.Turn power off. Operational software is loaded.
Loading configuration software:
1. Turn unit OFF using start-stop switch (ST).
2. Insert software/programming PCMCIA card contain-
ing the following (example) files into the program-
ming/software port (see Figure 6-25):
menuDDMM.ml3
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This file allows the user to select
the file/program to upload into the controller.
cfYYMMDD.ml3
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Multi-configuration file.
recp54XX.ml3
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Controller software program for
recip units.
3. Turn unit ON using start-stop switch (ST).
4. The display module will display the message ruN
COnFG. If a defective card is being used, the display
will blink the message “bAd CArd.” Turn start-stop
switch OFF and remove the card.
5. Press the ENTER key on the keypad.
6. The display module will go blank briefly and then dis-
play “541 00.” Based on the operational software
installed.
7. Press the UP or DOWN ARROW key to scroll
through the list to obtain the proper model dash num-
ber. (If a defective card is being used, the display will
blink the message “bAd CArd.” Turn start-stop
switch OFF and remove the card.)
8. Press the ENTER key on the keypad.
9. When the software loading has successfully com-
pleted, the display will show the message “EEPrM
donE.” (If a problem occurs while loading the soft-
ware, the display will blink the message “Pro FAIL” or
“bad 12V.” Turn start-stop switch OFF and remove
the card.)
10.Turn unit OFF using start-stop switch (ST).
11. Remove the programming card from the program-
ming/software port and return the unit to normal op-
eration by placing the start-stop switch in the ON
position.
12.Confirm correct model configuration using the key-
pad to choose code select 20 (CD20). The model
displayed should match the unit serial number plate.
6.23.4 Removing and Installing the Controller
a. Removal:
1. Disconnect all front wire harness connectors and
move wiring out of way.
2 The lower controller mounting is slotted. Loosen the
top mounting screw (see Figure 6-25) and lift up and
out.
3 Disconnect the two back connectors (EC) and re-
move module.
4 When removing the replacement controller from its
packaging, note how it is packaged. When returning
the old controller for service, place it in the packaging
in the same manner as the replacement. The pack-
aging has been designed to protect the controller
from both physical and electrostatic discharge dam-
age during storage and transit.
b. Installation:
Install the module by reversing the removal steps.
Torque values for mounting screws (item 2, see
Figure 6-25) are 0.23mkg (20 inch-pounds). Torque
value for the connectors is 0.12mkg (10 inch-pounds).