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Small Packaged Products

2 to 5 Tons

Accessory Electric Heaters

Installation Instructions

Electric Heaters 5–20 kW

NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since the last issue.

SAFETY CONSIDERATIONS

Installing and servicing air conditioning equipment can be hazard-
ous due to system pressures, electrical components, and fuel gases.
Only trained and qualified personnel should install, service, or
repair air conditioning equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning coils, or cleaning and replacing filters. All other
operations should be performed by trained service personnel.
When working on air conditioning equipment, observe precautions
in the literature, on tags, and on labels attached to the unit.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in
serious injury or death. WARNING signifies a hazard which could
result in serious injury or death. CAUTION is used to identify
unsafe practices which would result in minor personal injury or
product and property damage. NOTE is used to highlight sugges-
tions which will result in enhanced installation, reliability, or
operation.

Follow all safety codes. Wear safety glasses and work gloves.
Have a fire extinguisher available.

Before proceeding with heater installation, inspect thoroughly for
shipping damage. Notify shipper immediately if any damage is
found. Clean all dirt, dust and moisture from heater package.
Check for proper clearances of live parts, between phases and to
ground. Make sure that all required barriers are in place. Check
conductors run in multiple to insure that they are properly wired.
Refer to unit installation instructions for complete unit installation
details. The minimum air quantity for safe electric heater operation
is shown in Table 2.

Before performing installation, service or maintenance opera-
tions on this system turn off all main power switches and/or
disconnects. There may be more than one switch or discon-
nect. Turn off accessory heater power switch if applicable.
Electrical shock can cause serious injury or death. TAG
DISCONNECT

SWITCH(S)

WITH

A

SUITABLE

WARNING LABEL.

INTRODUCTION

This electric heater series is engineered, designed and listed to be
installed only in the models shown in Table 1. Before proceeding,
verify the heater label for correct voltage and kW requirements.

DESCRIPTION AND USAGE

These SPP Electric heaters are to be used per Table 1 in SPP
Electric Cooling & Electric Heat Pump units.

Table 1—Electric Heater Usage Chart

UNIT

SIZE

50ZP/564A/PA1Z

024–060

50ZH/664A/PH1Z

024–060

INSTALLATION

HEATER INSTALLATION

NOTE:

Thermostat used must be capable of energizing “G”

(Indoor Fan) on a call for “W” (Heating). If “G” is not energized
system malfunction will occur.

1. Open all electrical disconnects and install lock-out tag before

beginning any installation or service work.

2. Check for proper equipment model number from list.

3. Verify that unit duct work is installed per base unit instruc-

tions.

4. Remove top cover of the unit to access heater compartment

(See Fig. 1).

5. Locate and remove the heater knockout plate in the indoor

blower housing (See Fig. 1 & 2).

6. Remove electric heater from the packaging. Route control and

heater high voltage wire through power and control wiring
knockout as shown in Fig. 1.

7. Install heater, sliding assembly carefully into heater area in the

blower housing (See Fig. 1 & 2). Ensure that mounting holes
of heater align with mounting holes on the unit. Secure heater
assembly with screws provided.

8. Dress wires with wire ties provided. Route heater wires along

existing unit wire bundles behind and away from capacitors.

9. Fused Units: Remove fuse links of the fuse block, attach fuse

block with screws (2) on mounting holes provided and
re-install the fuse links. Attach lid to unit panel with (4)
screws provided. Align with existing mounting holes (See Fig.
1).

10. Non-Fused Units: Adhere schematic in lieu of fused block

inside unit panel (See Fig. 2).

11. Install ground lug in mounting hole provided adjacent to 24-v.

compartment (See Fig. 2).

ELECTRICAL CONNECTION

1. Open all electrical disconnects and install lock-out tag before

beginning any installation or service work.

2. All electrical connections, wire sizes and type of conduit shall

meet the National Electric Code and State and Local Codes.
Main power supply, minimum wire sizes, circuits, fusing, etc.

Cancels: IIK 564A-24-1

IIK 564A-24-2

11-01

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

1

Tab

1b 5a

PC 101

Catalog No. 535-00045

Printed in U.S.A.

Form 50Z-51SI

Pg 1

Replaces: 50Z-1SI

Summary of Contents for 50ZP Series

Page 1: ...cause serious injury or death TAG DISCONNECT SWITCH S WITH A SUITABLE WARNING LABEL INTRODUCTION This electric heater series is engineered designed and listed to be installed only in the models shown...

Page 2: ...service or maintenance opera tions on this system turn off all main power switches and or disconnects There may be more than one switch or discon nect Turn off accessory heater power switch if applic...

Page 3: ...allow heater to energize Replace faulty contactor Do not attempt to replace coil or dress contacts PACKAGE CONTENTS ELECTRIC HEATER PACKAGE CONTENTS 1 Heater assembly 2 UPC heater label 3 Installatio...

Page 4: ...Fig 3 Typical A C Wiring Schematic 208 230 1 C01020 4...

Page 5: ...Fig 4 Typical Heat Pump Wiring Schematic 208 230 1 C01022 5...

Page 6: ...01 F165 Replace with 250VAC type Slo Blow fuses SINGLE POINT CONNECTION Fig 6 CPHEATER025A00 Wiring Diagram C01058 AUTO LIMIT EL1 AUTO LIMIT EL2 BLACK CONTACTOR BLACK BROWN COM WHITE VIOLET YELLOW W1...

Page 7: ...65 SINGLE POINT CONNECTION CPHEATER026A00 UNIT PANEL KILOWATTS VOLTS PH HZ CONTROL VOLTS STEPS HEATER AMPS Fig 8 CPHEATER027A00 Wiring Diagram C01060 AUTO LIMIT EL1 AUTO LIMIT EL2 BLACK CONTACTOR BLAC...

Page 8: ...EATER AMPS HEATER FUSES T1 T6 T2 T3 T4 T5 FUSE BLOCK Fig 10 CPHEATER029A00 Wiring Diagram C01062 EL1 EL2 BLACK YELLOW AUTO LIMIT AUTO LIMIT BROWN BLACK BLUE YELLOW WHITE VIOLET COM W1 W2 TO COMPRESSOR...

Page 9: ...N L3 TO UNIT PANEL WIRING GND CPHEATER030A00 KILOWATTS VOLTS PH HZ CONTROL VOLTS STEPS HEATER AMPS Fig 12 CPHEATER031A00 Wiring Diagram C01064 AUTO LIMIT AUTO LIMIT EL1 EL2 BLACK YELLOW BROWN YELLOW W...

Page 10: ...ATER AMPS HTR FUSES T1 T3 T5 T2 T4 T6 11 3 15 0 208 240 3 60 24 2 31 3 36 1 50A 30A AUTO LIMIT EL3 Fig 14 CPHEATER033A00 Wiring Diagram C01066 AUTO LIMIT EL1 BLACK AUTO LIMIT AUTO LIMIT BLACK CONTACTO...

Page 11: ...th Therm O Disc type 60TX01 F165 SINGLE POINT CONNECTION Control Wiring Power Wiring Field Wiring Fig 16 CPHEATER035A00 Wiring Diagram C01068 AUTO LIMIT AUTO LIMIT EL1 EL2 BLACK YELLOW CONTACTOR COM B...

Page 12: ...ith Therm O Disc type 60TX01 F165 SINGLE POINT CONNECTION Control Wiring Power Wiring Field Wiring Fig 18 CPHEATER037A00 Wiring Diagram C01070 AUTO LIMIT AUTO LIMIT EL1 EL2 BLACK YELLOW CONTACTOR COM...

Page 13: ...8 1 20 8 30A 50A Fig 20 CPHEATER039A00 Wiring Diagram C01072 HEATER SECTION AUTO LIMIT AUTO LIMIT EL1 EL2 CONTACTOR YELLOW BLACK BLACK WHITE BROWN BLACK YELLOW COM W1 TO COMPRESSOR CONTACTOR 10 AWG TO...

Page 14: ...T4 T5 T6 L1 L2 GND UNIT PANEL CPHEATER040A00 KILOWATTS VOLTS PH HZ CONTROL VOLTS STEPS HEATER AMPS HEATER FUSES T1 T6 T2 T5 T3 T4 11 3 15 0 208 240 1 60 24 2 54 2 62 5 50A 60A 30A T2 Power supply wiri...

Page 15: ...ing BLUE BLUE CONTACTOR BLUE BLUE YELLOW BLACK YELLOW BLACK T4 T3 L2 T5 T6 L3 GND UNIT PANEL CPHEATER041A00 KILOWATTS VOLTS PH HZ CONTROL VOLTS STEPS HEATER AMPS HTR FUSES T1 T3 T5 T2 T4 T6 14 9 19 9...

Page 16: ...Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1b 5a PC 101 Catalog No 535 00045 Printed...

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