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Installation Instructions

Part Nos. 30GX900006, 30GX900007, 30GX900008,

30HX900006, and 30HX900013

SAFETY CONSIDERATIONS

Installation of this accessory can be hazardous due to sys-

tem pressures, electrical components, and equipment loca-
tions (such as a roof or elevated structure).

Only trained, qualified installers and service technicians

should install, start up, and service this equipment.

When installing this accessory, observe precautions in the

literature, labels attached to the equipment, and any other
safety precautions that apply.

• Follow all safety codes.
• Wear safety glasses and work gloves.
• Use care when handling and installing the accessory.

ELECTRIC SHOCK HAZARD

To avoid the possibility of electrical shock, open
and tag all disconnects before installing this
equipment.

INTRODUCTION

The control transformer accessory reduces the voltage of

the primary power supply for a 30GX or 30HX chiller to the
level required for the control circuit. The control trans-
former also enables each chiller to use a single point power
connection.

Inspect the package contents for missing or damaged

parts. File a claim with the shipping agency if any parts are
damaged. Notify your Carrier representative if any parts are
missing.

Table 1 shows the accessory application information and

the contents of the kit.

INSTALLATION FOR 30GX APPLICATIONS

1. Open and tag all electrical disconnects.
2. Open the chiller control box doors to access the power

and control wiring. See Fig. 1 and 2.

3. Remove the control transformer from the accessory car-

ton. Remove a 1-in. knockout from each side of the trans-
former (Fig. 3).

4. Mount the transformer to the sheet metal bracket

(Fig. 4) through the pre-drilled holes. Use the four

3

8

-in.-16 x 1-in. long hex head bolts,

3

8

-in. plate wash-

ers, and

3

8

-in.-16 nuts.

5. Mount the control transformer assembly to the chiller.

Both the chiller and the accessory sheet metal bracket
have pre-drilled holes for this purpose. Using the four

3

8

-in.-16 x 1

1

4

-in. hex head screws, screw the bottom

of the transformer assembly to the chiller base rail
(see Fig. 1 for 30GX080-176 and Fig. 2 for 30GX205-
265); screw the top of the transformer assembly to the
control box support channel.

Table 1 — Control Transformer Accessory Kits:

Application and Contents

CHILLER

APPLICATION

ACCESSORY

PART NO.

POWER

SUPPLY

TRANSFORMER

FUSE

(2 Each)

FUSE

BLOCK

HARDWARE

Volts

Hz

kva

Part No.

Part No.

Part No.

Qty

Description

30GX080-265

30GX900006

230,
460

60

5

HT01AH868

HY10NJ100

HY11BM630

1
1
1
2
4
4
2
4
4
4

36-in. (914) Conduit Assembly
50-in. (1270) Conduit Assembly
Sheet Metal Bracket
35-in. (889) 14 Gage Wires

3

8

-in.-16 x 1-in. Hex Head Bolts

3

8

-in.-16 x 1

1

4

-in. Hex Head Screws

10B-16 x

3

4

-in. Screws

3

8

-in. Plate Washers

3

8

-in.-16 Nuts

1

2

-in. Electrical Reducing Washers

30GX900007

575

60

5

HT01AH869

30GX900008

208

60

5

HT01AH867

HY10NJ175

30HX076-271

30HX900006

200,
230,
460

60

0.75

HT01BE227

None

None

4
4
4

1

4

-in.-20 x

5

8

-in. Screws

1

4

-in. Flat Washers

1

4

-in. x 20 Nuts

30HX900013

575

60

0.75

HT01BE228

None

None

LEGEND

kva — Kilovolt-Ampere
NOTE: Dimensions in (

) are in mm.

30GX080-265

30HX076-271

Control Transformer Accessory

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 2
Tab

5c

PC 903

Catalog No. 533-069

Printed in U.S.A.

Form 30GX,HX-9SI

Pg 1

1-98

Replaces: 30GX,HX-5SI

Summary of Contents for 30GX900006

Page 1: ...trans former Fig 3 4 Mount the transformer to the sheet metal bracket Fig 4 through the pre drilled holes Use the four 3 8 in 16 x 1 in long hex head bolts 3 8 in plate wash ers and 3 8 in 16 nuts 5 Mount the control transformer assembly to the chiller Both the chiller and the accessory sheet metal bracket have pre drilled holes for this purpose Using the four 3 8 in 16 x 11 4 in hex head screws s...

Page 2: ...ORT CHANNEL 36 IN CONDUIT BRACKET TRANSFORMER ASSY CHILLER BASE RAIL 50 IN CONDUIT CONTROL POWER TERMINAL BLOCK TB4 GROUND SCREW LOCATION IN TB4 CHILLER CONTROL BOX END TB1 TB4 BLK WHT GRN YEL BLK WHT GND Fig 1 Transformer Mounting Location and Wiring 30GX080 176 Fig 2 Transformer Mounting Location and Wiring 30GX205 265 2 ...

Page 3: ...or the correct volt age as shown in Fig 5 11 For 30GX080 176 units use the 50 in 1270 mm con duit assembly supplied in the accessory kit to connect the terminals on the secondary side of the transformer to the chiller control terminal block TB4 See Fig 1 and Fig 5 For 30GX205 265 units cut and strip the wires from the 50 in 1270 mm conduit assembly and connect to the blue and white wires marked CT...

Page 4: ...ns in are in mm Fig 4 Sheet Metal Bracket for 30GX Accessory Control Transformer Kits TO TB4 230 3 60 120V TO TB4 575 3 60 H1 H3 H2 H4 FROM FUSE BLOCK 240V X4 X2 X3 X1 120V FROM FUSE BLOCK 600V X4 X2 X3 X1 H1 H2 460 3 60 H1 H3 H2 H4 FROM FUSE BLOCK 480V 120V TO TB4 X1 X3 X2 X4 208 3 60 TO TB4 FROM FUSE BLOCK 208V X4 X2 X3 X1 H1 H2 120V LEGEND H1 H4 Primary Side Connectors TB Terminal Block X1 X4 S...

Page 5: ...Fig 6 Control Box 30GX205 265 5 ...

Page 6: ...ere are no pre drilled holes in the chiller control box see Fig 8 for transformer hole pattern Screws washers and nuts are provided in the accessory kit 6 Run 14 gage wire field supplied from any 2 terminals of the field power supply terminal block TB1A to the appropriate terminals on the primary side of the acces sory control transformer See Fig 9 for correct electrical connections for your prima...

Page 7: ...TOM VIEW 0 45 11 43 MAX SLOT SIZE 297 x 560 7 54 x 14 22 25 DIA SCREW 4 06 103 12 06 1 52 D NAMEPLATE H1 H2 H3 H4 X1 X2 _ 4 00 101 6 02 0 51 _ NOTE Dimensions are in inches Dimensions in are in mm Fig 8 Accessory Control for Chiller Models 30HX076 271 X2 X1 115V H1 H2 460V H3 230V 200V H2 X2 X1 115V H1 H2 V 575 Fig 9 Electrical Connection Diagrams for 30HX Accessory Control Transformer 7 ...

Page 8: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 2 Tab 5c PC 903 Catalog No 533 069 Printed in U S A Form 30GX HX 9SI Pg 8 1 98 Replaces 30GX HX 5SI ...

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