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I  N  S  T  R  U  C  T  I  O  N  S 

For the installation and maintenance of    D C 1 5 2 5   -   D C 1 5 5 0    

d e s u p e r h e a t e r s

 

 

IMI0049E.doc 

Rev.0 20/08/14 

 

20090 SEGRATE (MI)- via E.Fermi 

EMAIL: 

[email protected]

 

TEL.(02) 269912.1 - FAX.(02) 2692.2452

 

Page 9 of 16

 

 

 
8.2 

REMOVING THE PACKAGING 

 
Carraro  DC  desuperheaters  are  packed  with  the  utmost  care  in  wooden  crates  or  cardboard  boxes  so 
that they are protected during handling and transport to their place of installation. After hydrostatic testing, 
the  desuperheater  is  flushed  and  carefully  dried  to  protect  the  internal  surfaces.  Should  any  damage 
occur  during  transport,  however,  the  transport  company  or  a  representative  of  Carraro  must  be  notified 
immediately.  Remove  the  packaging  with  care,  then  check  that  the  surfaces  of  the  flanges,  threads, 
actuators, connection pipes, etc. are not damaged (see Fig. 1). 
 
 
8.3 

INSTALLATION 

 
Before installation, visually inspect the desuperheater, the actuator and any accessories, to make certain 
that they are not damaged. Check that the information given in the documentation and on the data plate, 
and  the  tag  number  correspond  to  the  specifications  of  the  order.  Remove  the  desuperheater  from  its 
package by lifting it with slings (for heavy loads) wrapped round its body. Do not lift the unit by the liquid 
inlet connection, the actuator or other accessories. Do not remove the flange coverings until immediately 
before installation. 
 
During  installation  of  the  desuperheater,  use  gaskets  and  fasteners  which  comply  with  the  appropriate 
standards.  Position  the  gasket  on  the  mounting  flange  and  gently  insert  the  nozzle  into  the  secondary 
pipe.  Before  tightening  the  studs,  check  that  the  spray  cylinder  is  directed  in  the  same  direction  as  the 
process gas flow (see Fig. 2). 
The desuperheater must not be installed in such a way that it is subject to tensions, forces and torque. 
 
 

- Liquid flange positions -

 

                              PFAn  

PFAe  

PFAs  

PFAw 

 
 

- Handwheel positions - 

 

                              PVn  

PVe  

PVs  

PVw 

 

 

Fig. 2 

 
 
The  DC  desuperheater  has  a  standard  lower  body  length  as  specified  in  the  contractual  drawings, 
whereas the mounting trunk of the process pipe must be made to measure. The length of this secondary 
pipe  must  be  such  that  the  central  axis  of  the  spray  cylinder  corresponds  with  the  central  axis  of  the 
vapour line (±5 mm). The nominal diameter of the mounting trunk must be as follows: for DC1525 25 m

3

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Summary of Contents for DC1525

Page 1: ...C T I O N S For the installation and maintenance of DC1525 DC1550 desuperheaters IMI0049E doc Rev 0 20 08 14 20090 SEGRATE MI via E Fermi EMAIL info carrarovalvole it TEL 02 269912 1 FAX 02 2692 2452...

Page 2: ...ons 4 5 Safety warnings 5 6 Safety precautions 6 7 Transport handling and storage 7 8 Inst and ass instructions for DC1525 DC1550 8 1 Cross section drawings 8 8 2 Removing the packaging 9 8 3 Installa...

Page 3: ...e defined in the manufacturer s General Conditions of Sale The applicable conditions are those stipulated in the most up to date version in existence at the time of delivery The guarantee does not cov...

Page 4: ...f necessary on how to avoid the risk The box at the top contains a warning word DANGER WARNING CAUTION ATTENTION which indicates the level of risk The box in the middle contains a drawing indicating t...

Page 5: ...sks deriving from the use of such methods Consequently CARRARO has not even attempted to start such a task Therefore whoever uses a service method or piece of equipment which is not recommended by CAR...

Page 6: ...heaters at least once two years The outer surfaces of desuperheaters reach tempe ratures approximately equal to the temperature of the fluid flowing through them For this reason if fitting a desuperhe...

Page 7: ...s must be stored in a dry environment and protected against atmospheric conditions They must not be removed from their crates or packaging until immediately before installation The protective material...

Page 8: ...n AISI 316L 5 Fastener ring Nitronic 60 6 Bushing Nitronic 60 7 Stem AISI 316 8 Plug AISI 316L 9 Body pipe AISI 316L 10 Liquid flange AISI 316L 11 Gasket PTFE AISI 316L 12 Packing set PTFE 13 Stud A 1...

Page 9: ...tag number correspond to the specifications of the order Remove the desuperheater from its package by lifting it with slings for heavy loads wrapped round its body Do not lift the unit by the liquid...

Page 10: ...ater from the temperature sensor is between 12 and 15 m although the specific distance for the application is generally specified in the quote Longer distances ensure complete evaporation of the liqui...

Page 11: ...y recommended to remove internal moisture 8 4 START UP Make sure that all the components are correctly installed The supply for the instrumentation air pipes must be connected as indicated in the inst...

Page 12: ...ick change version with the possibility of easy replacement of components without trim threaded or welded If it is only necessary to replace the trim when the disconnected actuator can be removed afte...

Page 13: ...of the body extension and adjust it by file if necessary 9 5 PISTON ASSEMBLY Extract the piston and stem The piston and stem are always supplied as a single assembly If the piston shows no signs of w...

Page 14: ...ng procedure specification is available from Carraro on request Both TIG and ARC welding are acceptable and the recommended electrode material is ER NiCrMo3 At least 2 tack welds are necessary They mu...

Page 15: ...of special spray nozzle assemblies designed for a particular type of service is 8 weeks 10 2 STORAGE At the time of receipt check that the crate and the desuperheater are free from damage If you find...

Page 16: ...ts or information always indicates the serial number shown on the name plate attached to the desuperheater 11 3 Name plate example 11 4 To ensure the desuperheaters treated in this manual work correct...

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